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2007 Husqvarna CR WR 125 Workshop Service Repair Manual Download 07 PDF

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$133.00
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This manual covers the CR 125 and WR 125 models from 2007, belonging to the Third Generation (2005-2007). These lightweight, agile, and powerful 125cc two-stroke off-road motorcycles are renowned for their performance in Motocross and Enduro disciplines. Engineered for competition, bikes of this era are known for their robust construction and spirited performance, making them a popular choice for riders seeking a competitive edge. The brand's rich heritage, dating back to 1903 in motorcycle production, underscores a commitment to off-road excellence and racing success. This comprehensive workshop service repair manual in English provides detailed information for maintaining and repairing your CR 125 or WR 125. It covers all major systems, including engine overhaul, transmission, chassis and suspension, brakes, electrical systems, and fuel systems. Within its pages, you will find step-by-step repair procedures, routine maintenance schedules, troubleshooting guides, and essential technical specifications such as torque values and fluid types. This resource is invaluable for owners and technicians aiming to keep these performance-oriented machines in optimal condition. 🏷️ Basic Information Identification Make: Husqvarna Model: WR 125 Year: 2007 Generation Model Generation: Third Generation (2005-2007) Codes Vin Code Engine: Typically starts with 'HT' followed by specific model/engine codes 👋 Introduction Market Position Segment: Off-road competition motorcycles (Motocross/Enduro variants) Target Audience: Husqvarna CR 125 and WR 125 owners, mechanics, and enthusiasts performing maintenance, repairs, and diagnostics. Competitive Analysis Competitors: KTM 125 SX/EXC, Yamaha YZ125, Honda CR125R, Suzuki RM125, Kawasaki KX125. Key Features Vehicle Focus: Lightweight, agile, and powerful 125cc two-stroke off-road motorcycles known for performance in their respective disciplines (CR for Motocross, WR for Enduro). Manual Value Proposition: Provides OEM-level technical data, repair procedures, and troubleshooting guidance, crucial for maintaining and restoring these specialized machines. 📋 Manual Details Coverage Areas Regions Covered: Global (OEM specifications) Page Count Estimated Pages: 300-450 (estimated based on typical workshop manuals for this type of vehicle) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, top-end rebuild (cylinder, piston, head), bottom-end rebuild (crankshaft, connecting rod, bearings), valve timing, lubrication system, cooling system (if applicable to specific model variant). Transmission: Gearbox disassembly and reassembly, clutch operation and adjustment, gear selection mechanism, lubrication. Chassis And Suspension: Front fork service (oil changes, seal replacement, disassembly), rear shock absorber service, swingarm removal and installation, linkage maintenance, steering head bearing service. Brakes: Hydraulic brake system diagnosis and repair, caliper service, master cylinder overhaul, bleeding procedures, pad and rotor replacement. Electrical System: Wiring diagrams, component testing (ignition, stator, rectifier/regulator, lighting), battery maintenance, troubleshooting common electrical faults. Fuel System: Carburetor disassembly, cleaning, and adjustment (e.g., Mikuni VM series common on these models), fuel tank maintenance, fuel line inspection. Cooling System: Radiator inspection and cleaning, coolant replacement procedures, thermostat testing (if equipped). Exhaust System: Exhaust pipe removal and installation, silencer packing replacement (if applicable). Bodywork And Trim: Fairing removal and installation, seat maintenance, fender inspection. Procedures Included Maintenance: Routine checks, lubrication points, filter replacements, spark plug replacement, chain adjustment, pre-ride inspections. Troubleshooting: Diagnostic flowcharts for common performance issues, starting problems, electrical faults, and mechanical noises. Repair: Step-by-step instructions for component disassembly, repair, and reassembly for all major vehicle systems. Specifications: Torque specifications for critical fasteners, engine clearances, fluid capacities, electrical resistance values. Assembly Disassembly: Detailed illustrations and instructions for taking apart and putting back together all major components and systems. Technical Depth Depth: Comprehensive from basic owner maintenance to complete engine and gearbox rebuilds. Includes detailed diagnostic procedures. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) Print Quality Scan Resolution: High-resolution scans suitable for clear viewing of text and diagrams (typical for quality workshop manuals). Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Searchability Text Searchability: Likely text-searchable PDF for efficient information retrieval. ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, two-stroke, single-cylinder Displacement: 124.8 cc (approximately) Bore X Stroke: Typically 54.0 mm x 54.5 mm (verify with manual for exact spec) Compression Ratio: Around 8.5:1 to 9.0:1 (verify with manual) Cylinder Head: Desmodromic valve system (common in some Husqvarna models of this era, but 2-stroke typically has port timing, not valves. Clarification needed from actual manual, but two-stroke power valve is a key feature). Power Valve System: HPP (Husqvarna Power Port) or similar electronically or mechanically controlled exhaust port timing system for improved low-end and mid-range power delivery. Performance Horsepower Estimate: Approx. 30-35 HP at the crankshaft (estimated, peak power varies with tuning and model variant) Torque Estimate: Approx. 20-23 Nm (estimated) Fuel System Carburetor: Mikuni VM38 or similar 38mm flat-slide carburetor (common specification). Fuel Type: Unleaded gasoline with appropriate two-stroke oil pre-mix (e.g., 50:1 or 40:1 ratio depending on oil quality and engine condition). Ignition System: Digital CDI (Capacitor Discharge Ignition) Lubrication Lubrication Type: Pre-mix in fuel tank OR separate oil injection system...
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2007 Husqvarna CR WR 125 Workshop Service Repair Manual Download 07 PDF2007 Husqvarna CR WR 125 Workshop Service Repair Manual Download 07 PDF2007 Husqvarna CR WR 125 Workshop Service Repair Manual Download 07 PDF2007 Husqvarna CR WR 125 Workshop Service Repair Manual Download 07 PDF
This manual covers the CR 125 and WR 125 models from 2007, belonging to the Third Generation (2005-2007). These lightweight, agile, and powerful 125cc two-stroke off-road motorcycles are renowned for their performance in Motocross and Enduro disciplines. Engineered for competition, bikes of this era are known for their robust construction and spirited performance, making them a popular choice for riders seeking a competitive edge. The brand's rich heritage, dating back to 1903 in motorcycle production, underscores a commitment to off-road excellence and racing success. This comprehensive workshop service repair manual in English provides detailed information for maintaining and repairing your CR 125 or WR 125. It covers all major systems, including engine overhaul, transmission, chassis and suspension, brakes, electrical systems, and fuel systems. Within its pages, you will find step-by-step repair procedures, routine maintenance schedules, troubleshooting guides, and essential technical specifications such as torque values and fluid types. This resource is invaluable for owners and technicians aiming to keep these performance-oriented machines in optimal condition.
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
WR 125
Year:
2007
Generation
Model Generation:
Third Generation (2005-2007)
Codes
Vin Code Engine:
Typically starts with 'HT' followed by specific model/engine codes
👋 Introduction
Market Position
Segment:
Off-road competition motorcycles (Motocross/Enduro variants)
Target Audience:
Husqvarna CR 125 and WR 125 owners, mechanics, and enthusiasts performing maintenance, repairs, and diagnostics.
Competitive Analysis
Competitors:
KTM 125 SX/EXC, Yamaha YZ125, Honda CR125R, Suzuki RM125, Kawasaki KX125.
Key Features
Vehicle Focus:
Lightweight, agile, and powerful 125cc two-stroke off-road motorcycles known for performance in their respective disciplines (CR for Motocross, WR for Enduro).
Manual Value Proposition:
Provides OEM-level technical data, repair procedures, and troubleshooting guidance, crucial for maintaining and restoring these specialized machines.
📋 Manual Details
Coverage Areas
Regions Covered:
Global (OEM specifications)
Page Count
Estimated Pages:
300-450 (estimated based on typical workshop manuals for this type of vehicle)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, top-end rebuild (cylinder, piston, head), bottom-end rebuild (crankshaft, connecting rod, bearings), valve timing, lubrication system, cooling system (if applicable to specific model variant).
Transmission:
Gearbox disassembly and reassembly, clutch operation and adjustment, gear selection mechanism, lubrication.
Chassis And Suspension:
Front fork service (oil changes, seal replacement, disassembly), rear shock absorber service, swingarm removal and installation, linkage maintenance, steering head bearing service.
Brakes:
Hydraulic brake system diagnosis and repair, caliper service, master cylinder overhaul, bleeding procedures, pad and rotor replacement.
Electrical System:
Wiring diagrams, component testing (ignition, stator, rectifier/regulator, lighting), battery maintenance, troubleshooting common electrical faults.
Fuel System:
Carburetor disassembly, cleaning, and adjustment (e.g., Mikuni VM series common on these models), fuel tank maintenance, fuel line inspection.
Cooling System:
Radiator inspection and cleaning, coolant replacement procedures, thermostat testing (if equipped).
Exhaust System:
Exhaust pipe removal and installation, silencer packing replacement (if applicable).
Bodywork And Trim:
Fairing removal and installation, seat maintenance, fender inspection.
Procedures Included
Maintenance:
Routine checks, lubrication points, filter replacements, spark plug replacement, chain adjustment, pre-ride inspections.
Troubleshooting:
Diagnostic flowcharts for common performance issues, starting problems, electrical faults, and mechanical noises.
Repair:
Step-by-step instructions for component disassembly, repair, and reassembly for all major vehicle systems.
Specifications:
Torque specifications for critical fasteners, engine clearances, fluid capacities, electrical resistance values.
Assembly Disassembly:
Detailed illustrations and instructions for taking apart and putting back together all major components and systems.
Technical Depth
Depth:
Comprehensive from basic owner maintenance to complete engine and gearbox rebuilds. Includes detailed diagnostic procedures.
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Print Quality
Scan Resolution:
High-resolution scans suitable for clear viewing of text and diagrams (typical for quality workshop manuals).
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Searchability
Text Searchability:
Likely text-searchable PDF for efficient information retrieval.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, two-stroke, single-cylinder
Displacement:
124.8 cc (approximately)
Bore X Stroke:
Typically 54.0 mm x 54.5 mm (verify with manual for exact spec)
Compression Ratio:
Around 8.5:1 to 9.0:1 (verify with manual)
Cylinder Head:
Desmodromic valve system (common in some Husqvarna models of this era, but 2-stroke typically has port timing, not valves. Clarification needed from actual manual, but two-stroke power valve is a key feature).
Power Valve System:
HPP (Husqvarna Power Port) or similar electronically or mechanically controlled exhaust port timing system for improved low-end and mid-range power delivery.
Performance
Horsepower Estimate:
Approx. 30-35 HP at the crankshaft (estimated, peak power varies with tuning and model variant)
Torque Estimate:
Approx. 20-23 Nm (estimated)
Fuel System
Carburetor:
Mikuni VM38 or similar 38mm flat-slide carburetor (common specification).
Fuel Type:
Unleaded gasoline with appropriate two-stroke oil pre-mix (e.g., 50:1 or 40:1 ratio depending on oil quality and engine condition).
Ignition System:
Digital CDI (Capacitor Discharge Ignition)
Lubrication
Lubrication Type:
Pre-mix in fuel tank OR separate oil injection system (verify which system this specific manual covers).
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Clutch Type:
Wet, multi-plate, cable-actuated
Features
Gear Ratios:
Specific gear ratios will be detailed in the manual, critical for performance tuning.
Final Drive:
Chain drive (typically 520 or 525 pitch, number of teeth on sprockets varies for gearing).
📐 Dimensions
Exterior
Wheelbase:
Approx. 1450-1470 mm (57.1-57.9 inches) - typical for the generation.
Seat Height:
Approx. 950-970 mm (37.4-38.2 inches) - typical for the generation.
Weights
Dry Weight:
Approx. 95-105 kg (209-231 lbs) - estimated for the generation.
🛡️ Safety Features
Ratings
Safety Certification:
N/A (Off-road competition vehicles not typically subject to road safety certifications)
Active Features
Braking System:
Hydraulic disc brakes front and rear. Specific caliper and rotor sizes detailed in manual.
Suspension System:
Upside-down telescopic front forks (e.g., Marzocchi, WP) and single shock absorber rear linkage system with adjustable preload and damping.
Passive Features
Frame Construction:
Chromoly steel perimeter frame (typical for Husqvarna off-road bikes).
💡 Technology Features
Infotainment
Infotainment System:
N/A (Pure off-road competition focus)
Driver Assistance
Electronic Aids:
N/A (Limited to engine management via CDI and power valve control)
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change Engine:
Premix fuel: No specific oil change interval, relies on correct fuel/oil mixture. Gearbox oil: Check and change as per manual, typically every 15-25 hours of use.
Air Filter Cleaning:
After every ride or as conditions dictate, especially in dusty environments.
Spark Plug Replacement:
Typically every 20-40 hours of use, depending on plug type and riding conditions.
Top End Rebuild:
Piston and ring replacement typically recommended between 40-80 hours of use for aggressive riding, or based on compression testing.
Fluid Specifications
Gearbox Oil:
API GL-4 or GL-5, SAE 75W/90 or 10W/40 transmission oil (verify exact viscosity and type in manual).
Coolant:
Ethylene glycol-based antifreeze with corrosion inhibitors, mixed 50/50 with distilled water. Specific type and capacity in manual.
Brake Fluid:
DOT 4 hydraulic brake fluid (verify in manual, crucial for hydraulic systems).
Fork Oil:
Specific viscosity (e.g., 5W, 7.5W, 10W) and volume per fork leg. Manual will specify exact type and amount.
Known Issues
Two Stroke Wear:
As with all high-performance two-strokes, regular maintenance of the top-end (piston, rings, cylinder) is critical to prevent power loss and potential catastrophic failure.
Power Valve Maintenance:
Carbon buildup in the power valve mechanism can lead to sticky operation and reduced performance; requires periodic cleaning.
Clutch Wear:
Clutch plates can wear over time, requiring adjustment or replacement, especially with aggressive use.
Carburetor Tuning:
Carburetors can require re-jetting or adjustment based on altitude, temperature, and modifications.
📚 Vehicle History
Brand Heritage
Brand Origin:
Swedish, founded in 1689 (originally for firearms), motorcycle production began in 1903.
Model Evolution
Cr Wr Lineage:
The CR (Competition/Motocross) and WR (Enduro) lines are long-standing Husqvarna models, evolving with engine technology, suspension, and chassis design over decades.
2007 Updates:
Likely received refinements to suspension settings, minor engine tuning updates, and cosmetic changes over the previous year.
Production
Manufacturing Location:
Historically Sweden, though ownership changes have led to shifts in manufacturing. For 2007, likely still European production.
🏆 Awards & Recognition
Recognitions
Brand Achievements:
Husqvarna has a long and successful history in off-road racing, including numerous championships in Motocross and Enduro disciplines across various classes.
Ratings
Performance Reputation:
The 125cc two-stroke class is historically known for its exciting, high-revving power delivery and agility, a hallmark of Husqvarna's performance-oriented machines.
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