Kia Sedona 2007 3.8L DOHC Workshop Service Manual for Repair
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🏷️ Basic Information Identification Make: Kia Model: Sedona Year: 2007 Engine: 3.8L DOHC V6 Codes Chassis Code: VQ 👋 Introduction Market Position Vehicle Class: Minivan Competitive Analysis Competitors: Toyota Sienna, Honda Odyssey, Chrysler Town & Country, Dodge Grand Caravan Key Features Design: Spacious interior, comfortable ride, family-oriented features Engine Option: Strong V6 engine providing ample power for a vehicle of its size 📋 Manual Details Coverage Areas General Coverage: Complete workshop service and repair Page Count Page Count: 2765 Manual Type Type: Workshop Service Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, overhaul, lubrication system, cooling system, fuel system, ignition system, emissions control system Engine Control: Engine control module (ECM) diagnostics, sensors, actuators, wiring diagrams Transmission: Automatic transmission (transmission model: F5A51), disassembly, assembly, hydraulic control, torque converter, transmission control module (TCM) diagnostics Drivetrain: Front-wheel drive (FWD) system, drive shafts, axles, differential Brakes: Hydraulic brake system, disc brakes (front and rear), anti-lock braking system (ABS), electronic brake-force distribution (EBD), parking brake Suspension: Front suspension (MacPherson strut, stabilizer bar), rear suspension (multi-link), shock absorbers, springs, wheel alignment Steering: Power steering system, steering column, steering gear, power steering pump Electrical: Battery, charging system, starting system, lighting system, instrumentation, horns, wipers, power windows, power locks, power sliding doors, power liftgate, body control module (BCM) diagnostics, wiring diagrams HVAC: Heating, ventilation, and air conditioning (HVAC) system, refrigerant handling, compressor, condenser, evaporator, blower motor, climate control module Body: Body structure, exterior panels, interior trim, doors, hood, tailgate, glass, bumpers, seat adjustment mechanisms Safety Restraints: Airbag system (SRS), seat belt mechanisms, pre-tensioners, airbag control module diagnostics Procedures Included Routine Maintenance: Oil change, filter replacement, fluid level checks and top-offs, tire rotation, brake inspection, battery maintenance Diagnostics: Troubleshooting guides for all major systems, diagnostic trouble codes (DTCs) with explanations and repair procedures, use of scan tools Repair Procedures: Detailed step-by-step instructions for component removal, installation, and adjustment for all major vehicle systems Rebuild Procedures: Engine and transmission overhaul procedures, including specifications for machining and assembly Wiring Diagrams: Comprehensive electrical schematics for all vehicle systems Special Tools: Identification and usage of specialized tools required for specific repair procedures Technical Depth Depth: Comprehensive, suitable for professional technicians and advanced DIYers 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, designed for clear printing of diagrams and text Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) Searchability Searchable Text: Yes Navigability Internal Links: Likely (typical for comprehensive PDFs) ⚙️ Engine Specifications Primary Engine Engine Type: V6 Gasoline Direct Injection (GDI) with Dual Overhead Camshafts (DOHC) Engine Code: G6CU Displacement: 3778 cc Bore X Stroke: 96.0 mm x 87.0 mm Compression Ratio: 10.0:1 Performance Horsepower Gross: 250 hp @ 6000 rpm Torque Gross: 270 lb-ft @ 3500 rpm Fuel System Fuel Delivery: Electronic Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded gasoline, minimum 87 octane Engine Features Valvetrain: Four valves per cylinder, DOHC Variable Valve Timing: Yes (CVVT - Continuously Variable Valve Timing) Emission Control: Catalytic converter, oxygen sensors, EGR (Exhaust Gas Recirculation) system 🔧 Transmission Standard Transmission Type: 5-speed Automatic Transmission Transmission Model: F5A51 Optional Optional Transmission: N/A for 2007 3.8L model Features Shifting Modes: Driver-selectable modes (e.g., Power/Normal) Transmission Fluid: SPIII Automatic Transmission Fluid (ATF) or equivalent 📐 Dimensions Exterior Length: 4860 mm (191.3 in) Width: 1985 mm (78.1 in) Height: 1750 mm (68.9 in) Wheelbase: 3000 mm (118.1 in) Front Track: 1680 mm (66.1 in) Rear Track: 1705 mm (67.1 in) Weights Curb Weight: Approx. 2000-2100 kg (4400-4600 lbs) depending on trim and configuration Gross Vehicle Weight Rating Gvwr: Approx. 2800 kg (6173 lbs) Towing Capacity: Up to 3500 lbs (1588 kg) with proper equipment and trailer brake Cargo Cargo Volume Behind 3Rd Row: Approx. 32.3 cu ft (914 liters) Cargo Volume Behind 2Nd Row: Approx. 87.1 cu ft (2466 liters) Cargo Volume Max All Seats Folded: Approx. 142.3 cu ft (4029 liters) Wheels Tires Wheel Size: 17-inch or 18-inch alloy wheels Tire Size Standard: P235/60R17 Tire Size Optional: P245/45R18 Bolt Pattern: 5 x 114.3 mm (5 x 4.5 inch) Wheel Offset: ET45-50 (Typical range) 🛡️ Safety Features Ratings NHTSA Front Impact: 5-Star Driver, 5-Star Passenger NHTSA Side Impact: 5-Star Front Passenger, 4-Star Rear Passenger IIHS Roof Strength: Good (for vehicles tested) Active Features ABS: Standard Anti-lock Braking System Ebd: Standard Electronic Brake-force Distribution Traction Control: Standard Electronic Traction Control System (TCS) Esp: Optional Electronic Stability Program (ESP) / Vehicle Stability Management (VSM) Passive Features Airbags: Driver and front passenger airbags, front side-impact airbags, available side-curtain airbags for all rows Seatbelts: 3-point seatbelts with pretensioners for all seating positions Child Seat Anchors: LATCH (Lower Anchors and Tethers for Children) system 💡 Technology Features Infotainment Audio System: AM/FM/CD player with available MP3 capability, SiriusXM Satellite Radio, auxiliary audio input Navigation: Optional factory...
Hydraulic brake system, disc brakes (front and rear), anti-lock braking system (ABS), electronic brake-force distribution (EBD), parking brake
Suspension:
Front suspension (MacPherson strut, stabilizer bar), rear suspension (multi-link), shock absorbers, springs, wheel alignment
Steering:
Power steering system, steering column, steering gear, power steering pump
Electrical:
Battery, charging system, starting system, lighting system, instrumentation, horns, wipers, power windows, power locks, power sliding doors, power liftgate, body control module (BCM) diagnostics, wiring diagrams
HVAC:
Heating, ventilation, and air conditioning (HVAC) system, refrigerant handling, compressor, condenser, evaporator, blower motor, climate control module
Troubleshooting guides for all major systems, diagnostic trouble codes (DTCs) with explanations and repair procedures, use of scan tools
Repair Procedures:
Detailed step-by-step instructions for component removal, installation, and adjustment for all major vehicle systems
Rebuild Procedures:
Engine and transmission overhaul procedures, including specifications for machining and assembly
Wiring Diagrams:
Comprehensive electrical schematics for all vehicle systems
Special Tools:
Identification and usage of specialized tools required for specific repair procedures
Technical Depth
Depth:
Comprehensive, suitable for professional technicians and advanced DIYers
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, designed for clear printing of diagrams and text
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
Searchability
Searchable Text:
Yes
Navigability
Internal Links:
Likely (typical for comprehensive PDFs)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V6 Gasoline Direct Injection (GDI) with Dual Overhead Camshafts (DOHC)
Engine Code:
G6CU
Displacement:
3778 cc
Bore X Stroke:
96.0 mm x 87.0 mm
Compression Ratio:
10.0:1
Performance
Horsepower Gross:
250 hp @ 6000 rpm
Torque Gross:
270 lb-ft @ 3500 rpm
Fuel System
Fuel Delivery:
Electronic Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline, minimum 87 octane
Engine Features
Valvetrain:
Four valves per cylinder, DOHC
Variable Valve Timing:
Yes (CVVT - Continuously Variable Valve Timing)
Emission Control:
Catalytic converter, oxygen sensors, EGR (Exhaust Gas Recirculation) system
🔧 Transmission
Standard
Transmission Type:
5-speed Automatic Transmission
Transmission Model:
F5A51
Optional
Optional Transmission:
N/A for 2007 3.8L model
Features
Shifting Modes:
Driver-selectable modes (e.g., Power/Normal)
Transmission Fluid:
SPIII Automatic Transmission Fluid (ATF) or equivalent
📐 Dimensions
Exterior
Length:
4860 mm (191.3 in)
Width:
1985 mm (78.1 in)
Height:
1750 mm (68.9 in)
Wheelbase:
3000 mm (118.1 in)
Front Track:
1680 mm (66.1 in)
Rear Track:
1705 mm (67.1 in)
Weights
Curb Weight:
Approx. 2000-2100 kg (4400-4600 lbs) depending on trim and configuration
Gross Vehicle Weight Rating Gvwr:
Approx. 2800 kg (6173 lbs)
Towing Capacity:
Up to 3500 lbs (1588 kg) with proper equipment and trailer brake
Cargo
Cargo Volume Behind 3Rd Row:
Approx. 32.3 cu ft (914 liters)
Cargo Volume Behind 2Nd Row:
Approx. 87.1 cu ft (2466 liters)
Cargo Volume Max All Seats Folded:
Approx. 142.3 cu ft (4029 liters)
Wheels Tires
Wheel Size:
17-inch or 18-inch alloy wheels
Tire Size Standard:
P235/60R17
Tire Size Optional:
P245/45R18
Bolt Pattern:
5 x 114.3 mm (5 x 4.5 inch)
Wheel Offset:
ET45-50 (Typical range)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star Driver, 5-Star Passenger
NHTSA Side Impact:
5-Star Front Passenger, 4-Star Rear Passenger
IIHS Roof Strength:
Good (for vehicles tested)
Active Features
ABS:
Standard Anti-lock Braking System
Ebd:
Standard Electronic Brake-force Distribution
Traction Control:
Standard Electronic Traction Control System (TCS)
Esp:
Optional Electronic Stability Program (ESP) / Vehicle Stability Management (VSM)
Passive Features
Airbags:
Driver and front passenger airbags, front side-impact airbags, available side-curtain airbags for all rows
Seatbelts:
3-point seatbelts with pretensioners for all seating positions
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system
💡 Technology Features
Infotainment
Audio System:
AM/FM/CD player with available MP3 capability, SiriusXM Satellite Radio, auxiliary audio input
Navigation:
Optional factory navigation system
Rear Seat Entertainment:
Optional rear-seat entertainment system with drop-down LCD screen and DVD player
Driver Assistance
Parking Sensors:
Optional rear parking assist sensors
Camera:
Optional rearview camera integrated into the infotainment display
Connectivity
Bluetooth:
Optional Bluetooth hands-free phone system
Usb Port:
Available USB charging/data port
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first
Air Filter Replacement:
Every 30,000 miles (48,000 km)
Spark Plug Replacement:
Every 100,000 miles (160,000 km) (Iridium type)
Transmission Fluid Change:
Every 50,000 miles (80,000 km) under normal driving conditions, 30,000 miles (48,000 km) under severe conditions
Coolant Replacement:
Initial: 10 years or 100,000 miles (160,000 km). Subsequent: Every 5 years or 50,000 miles (80,000 km)
Fluid Specifications
Engine Oil Type:
API SM or higher, SAE 5W-20 synthetic blend or full synthetic
Engine Oil Capacity:
6.7 US quarts (6.3 liters)
Coolant Type:
Ethylene glycol-based antifreeze, suitable for all aluminum engines (e.g., Kia Genuine Coolant or equivalent)
Power Steering Fluid:
DEXRON III (or equivalent specified by Kia)
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid
Known Issues
Engine Sludge:
Potential for engine sludge buildup if oil changes are neglected, especially with the 3.8L V6. Regular maintenance is crucial.
Transmission Issues:
Some reports of early transmission failure or rough shifting, often linked to fluid maintenance or overheating. The F5A51 transmission requires diligent fluid changes.
Power Sliding Doors:
Occasional issues with the mechanism, sensors, or motor for the power sliding doors not operating correctly.
HVAC Blower Motor:
Blower motor resistor failure leading to fan speed issues can occur.
Suspension Components:
Wear on control arm bushings and sway bar links is common with higher mileage due to vehicle weight and usage.
📚 Vehicle History
Brand Heritage
Manufacturer:
Kia Corporation (South Korea)
Model Evolution
Generation:
Second Generation Kia Sedona (2006-2014)
Platform:
Based on the Kia Sedona platform shared with Hyundai (Hyundai Entourage was a rebadged Sedona)
Production
Manufacturing Locations:
Korea (Hwaseong), Malaysia
Model Year Introduction:
2007 for the 3.8L engine variant in North America
🏆 Awards & Recognition
Recognitions
Safety Awards:
Achieved high safety ratings from NHTSA (as detailed in safety section)
Ratings
Consumer Reports Reliability:
Varies by model year and specific components; general reliability scores should be researched for specific production years.
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