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Kia Sorento 2007 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Sorento Year: 2007 Codes Chassis Code: JC 👋 Introduction Market Position Segment: Mid-size SUV Competitive Analysis Key Competitors: Toyota Highlander, Ford Explorer, Honda Pilot, Hyundai Santa Fe Key Features Vehicle Identity: The 2007 Kia Sorento is a capable and versatile mid-size SUV known for its value proposition, available with optional V6 engines and a robust chassis. Manual Value: This manual is the definitive guide for maintaining, diagnosing, and repairing the 2007 Kia Sorento, empowering owners and technicians with factory-level information. 📋 Manual Details Coverage Areas Coverage Scope: Complete Factory Service and Repair Page Count Estimated Pages: 1500+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Service: Complete diagnostics, repair, overhaul, and specifications for all engine variants. Transmission Service: Detailed procedures for automatic and manual transmissions, including fluid service, repair, and overhaul. Drivetrain Service: Front-wheel drive (FWD) and All-wheel drive (AWD) system repair, including differentials and CV joints. Suspension Steering: Front and rear suspension components, steering system diagnostics, repair, and alignment procedures. Brake System: Disc brake systems (front and rear), ABS, EBD, and parking brake diagnostics and repair. Electrical System: Complete wiring diagrams, component testing, charging system, starting system, and lighting. Body Exterior Interior: Body panel repair, trim removal and installation, glass replacement, and interior component service. HVAC System: Air conditioning and heating system diagnostics, refrigerant handling, and component replacement. Fuel System: Fuel delivery, injection system diagnostics, fuel pump, and filter replacement. Exhaust System: Catalytic converter, mufflers, pipes, and oxygen sensor service. Cooling System: Radiator, water pump, thermostat, cooling fan, and coolant specifications. Emission Control: EVAP system, EGR system, and emissions related component diagnostics. Safety Systems: Airbag system diagnostics and service, seatbelt mechanisms. Procedures Included Routine Maintenance: Oil changes, filter replacements, tire rotations, spark plug replacement, fluid checks. Troubleshooting Diagnostics: Step-by-step diagnostic procedures for common and complex issues, fault code interpretation. Component Repair Rebuild: Detailed instructions for repairing or rebuilding major components like engines, transmissions, and differentials. Assembly Disassembly: Complete instructions for removing and installing all major vehicle systems and components. Wiring Diagrams: Detailed electrical schematics for all circuits and systems. Torque Specifications: Precise torque values for all fasteners. Special Tools: Identification and usage instructions for any specialized tools required. Technical Depth Depth: Comprehensive, from basic DIY maintenance to advanced engine and transmission rebuilds. 📊 Manual Specifications File Format File Type: Adobe PDF Print Quality Resolution: High resolution, suitable for printing. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code 1: G4JS (2.7L V6 DOHC) Displacement 1: 2656 cc Horsepower 1: 185 hp @ 6000 rpm Torque 1: 182 lb-ft @ 4500 rpm Fuel System 1: Electronic Fuel Injection (MPI) Secondary Engine Engine Code 2: G6CU (3.5L V6 DOHC) Displacement 2: 3497 cc Horsepower 2: 242 hp @ 6000 rpm Torque 2: 229 lb-ft @ 4500 rpm Fuel System 2: Electronic Fuel Injection (MPI) Performance Compression Ratio 1: 9.4:1 (2.7L) Compression Ratio 2: 9.6:1 (3.5L) Fuel Type: Unleaded Gasoline (87 Octane Recommended) 🔧 Transmission Standard Transmission Type 1: 5-Speed Manual Optional Transmission Type 2: 5-Speed Automatic Features Automatic Features: Electronically controlled, with overdrive and manual shifting mode (Sportmatic). Fluid Specifications Automatic Transmission Fluid: Kia Genuine ATF SP-III or equivalent (e.g., Dexron III/Mercon compatible where specified). Manual Transmission Fluid: API GL-4, SAE 75W-90 (check manual for specific Kia part number). 📐 Dimensions Exterior Length: 187.9 inches Width: 74.4 inches Height: 67.7 inches Wheelbase: 106.1 inches Ground Clearance: 8.1 inches Weights Curb Weight Min: 4125 lbs (2.7L FWD Manual) Curb Weight Max: 4497 lbs (3.5L AWD Automatic) Gross Vehicle Weight Rating Gvwr: Approximately 5732 lbs (Varies by configuration) Towing Capacity: 3500 lbs (with V6 and proper trailer brakes) Cargo Cargo Volume Behind 3Rd Row: 12.4 cu ft Cargo Volume Behind 2Nd Row: 34.0 cu ft Cargo Volume Behind 1St Row: 79.0 cu ft 🛡️ Safety Features Ratings NHTSA Frontal Driver: 5 Stars NHTSA Frontal Passenger: 5 Stars IIHS Side Impact: Good (Structure: Acceptable, Restraint/Fit: Good, Head Protection: Good) Active Features ABS: Standard (Anti-lock Braking System) Ebd: Standard (Electronic Brake-force Distribution) Traction Control: Available Passive Features Airbags Front: Dual front airbags Airbags Side: Available front side-impact airbags Airbags Curtain: Available full-length side curtain airbags Seatbelts: Three-point seatbelts with pretensioners and load limiters 💡 Technology Features Infotainment Audio System: AM/FM/CD player with Sirius Satellite Radio capability (subscription required), MP3 input. Speaker Configuration: 6-speaker audio system standard on most trims. Navigation: Optional touch-screen navigation system available on higher trims. Driver Assistance Cruise Control: Standard Rear Parking Assist: Optional Connectivity Auxiliary Input: Standard 3.5mm auxiliary audio input jack. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles or 12 months, whichever comes first. Air Filter Replacement: Inspect every 15,000 miles, replace as needed (typically every 30,000 miles)....
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Kia Sorento 2007 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Kia
Model:
Sorento
Year:
2007
Codes
Chassis Code:
JC
👋 Introduction
Market Position
Segment:
Mid-size SUV
Competitive Analysis
Key Competitors:
Toyota Highlander, Ford Explorer, Honda Pilot, Hyundai Santa Fe
Key Features
Vehicle Identity:
The 2007 Kia Sorento is a capable and versatile mid-size SUV known for its value proposition, available with optional V6 engines and a robust chassis.
Manual Value:
This manual is the definitive guide for maintaining, diagnosing, and repairing the 2007 Kia Sorento, empowering owners and technicians with factory-level information.
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete Factory Service and Repair
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Service:
Complete diagnostics, repair, overhaul, and specifications for all engine variants.
Transmission Service:
Detailed procedures for automatic and manual transmissions, including fluid service, repair, and overhaul.
Drivetrain Service:
Front-wheel drive (FWD) and All-wheel drive (AWD) system repair, including differentials and CV joints.
Suspension Steering:
Front and rear suspension components, steering system diagnostics, repair, and alignment procedures.
Brake System:
Disc brake systems (front and rear), ABS, EBD, and parking brake diagnostics and repair.
Electrical System:
Complete wiring diagrams, component testing, charging system, starting system, and lighting.
Body Exterior Interior:
Body panel repair, trim removal and installation, glass replacement, and interior component service.
HVAC System:
Air conditioning and heating system diagnostics, refrigerant handling, and component replacement.
Fuel System:
Fuel delivery, injection system diagnostics, fuel pump, and filter replacement.
Exhaust System:
Catalytic converter, mufflers, pipes, and oxygen sensor service.
Cooling System:
Radiator, water pump, thermostat, cooling fan, and coolant specifications.
Emission Control:
EVAP system, EGR system, and emissions related component diagnostics.
Safety Systems:
Airbag system diagnostics and service, seatbelt mechanisms.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, tire rotations, spark plug replacement, fluid checks.
Troubleshooting Diagnostics:
Step-by-step diagnostic procedures for common and complex issues, fault code interpretation.
Component Repair Rebuild:
Detailed instructions for repairing or rebuilding major components like engines, transmissions, and differentials.
Assembly Disassembly:
Complete instructions for removing and installing all major vehicle systems and components.
Wiring Diagrams:
Detailed electrical schematics for all circuits and systems.
Torque Specifications:
Precise torque values for all fasteners.
Special Tools:
Identification and usage instructions for any specialized tools required.
Technical Depth
Depth:
Comprehensive, from basic DIY maintenance to advanced engine and transmission rebuilds.
📊 Manual Specifications
File Format
File Type:
Adobe PDF
Print Quality
Resolution:
High resolution, suitable for printing.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
G4JS (2.7L V6 DOHC)
Displacement 1:
2656 cc
Horsepower 1:
185 hp @ 6000 rpm
Torque 1:
182 lb-ft @ 4500 rpm
Fuel System 1:
Electronic Fuel Injection (MPI)
Secondary Engine
Engine Code 2:
G6CU (3.5L V6 DOHC)
Displacement 2:
3497 cc
Horsepower 2:
242 hp @ 6000 rpm
Torque 2:
229 lb-ft @ 4500 rpm
Fuel System 2:
Electronic Fuel Injection (MPI)
Performance
Compression Ratio 1:
9.4:1 (2.7L)
Compression Ratio 2:
9.6:1 (3.5L)
Fuel Type:
Unleaded Gasoline (87 Octane Recommended)
🔧 Transmission
Standard
Transmission Type 1:
5-Speed Manual
Optional
Transmission Type 2:
5-Speed Automatic
Features
Automatic Features:
Electronically controlled, with overdrive and manual shifting mode (Sportmatic).
Fluid Specifications
Automatic Transmission Fluid:
Kia Genuine ATF SP-III or equivalent (e.g., Dexron III/Mercon compatible where specified).
Manual Transmission Fluid:
API GL-4, SAE 75W-90 (check manual for specific Kia part number).
📐 Dimensions
Exterior
Length:
187.9 inches
Width:
74.4 inches
Height:
67.7 inches
Wheelbase:
106.1 inches
Ground Clearance:
8.1 inches
Weights
Curb Weight Min:
4125 lbs (2.7L FWD Manual)
Curb Weight Max:
4497 lbs (3.5L AWD Automatic)
Gross Vehicle Weight Rating Gvwr:
Approximately 5732 lbs (Varies by configuration)
Towing Capacity:
3500 lbs (with V6 and proper trailer brakes)
Cargo
Cargo Volume Behind 3Rd Row:
12.4 cu ft
Cargo Volume Behind 2Nd Row:
34.0 cu ft
Cargo Volume Behind 1St Row:
79.0 cu ft
🛡️ Safety Features
Ratings
NHTSA Frontal Driver:
5 Stars
NHTSA Frontal Passenger:
5 Stars
IIHS Side Impact:
Good (Structure: Acceptable, Restraint/Fit: Good, Head Protection: Good)
Active Features
ABS:
Standard (Anti-lock Braking System)
Ebd:
Standard (Electronic Brake-force Distribution)
Traction Control:
Available
Passive Features
Airbags Front:
Dual front airbags
Airbags Side:
Available front side-impact airbags
Airbags Curtain:
Available full-length side curtain airbags
Seatbelts:
Three-point seatbelts with pretensioners and load limiters
💡 Technology Features
Infotainment
Audio System:
AM/FM/CD player with Sirius Satellite Radio capability (subscription required), MP3 input.
Speaker Configuration:
6-speaker audio system standard on most trims.
Navigation:
Optional touch-screen navigation system available on higher trims.
Driver Assistance
Cruise Control:
Standard
Rear Parking Assist:
Optional
Connectivity
Auxiliary Input:
Standard 3.5mm auxiliary audio input jack.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 12 months, whichever comes first.
Air Filter Replacement:
Inspect every 15,000 miles, replace as needed (typically every 30,000 miles).
Cabin Air Filter Replacement:
Inspect every 15,000 miles, replace as needed (typically every 15,000-30,000 miles).
Spark Plug Replacement 2.7L:
105,000 miles (Iridium)
Spark Plug Replacement 3.5L:
105,000 miles (Iridium)
Coolant Replacement:
Initial fill is long-life; subsequent flushes typically every 60,000 miles or 5 years.
Fluid Specifications
Engine Oil Spec:
API SN or higher, ILSAC GF-5 or higher, SAE 5W-20 (preferred) or SAE 5W-30.
Engine Oil Capacity 2.7L:
4.7 quarts (4.4 liters) with filter
Engine Oil Capacity 3.5L:
5.1 quarts (4.8 liters) with filter
Coolant Type:
Kia Super Long Life Coolant (Orange) or equivalent G-05 type (50/50 mix with distilled water).
Power Steering Fluid:
Kia Genuine Power Steering Fluid or equivalent Dexron III/Mercon compatible fluid.
Brake Fluid:
DOT 3
Known Issues
Common Problem 1:
Cracked exhaust manifolds (especially on V6 engines) leading to exhaust leaks and ticking noises.
Common Problem 2:
Water pump leaks, often detected by coolant drips or whining noises.
Common Problem 3:
ABS warning light illumination due to faulty ABS wheel speed sensors.
Common Problem 4:
CV joint boot failures leading to clicking noises during turns.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
South Korea
Model Evolution
Generation:
First Generation (2005-2009)
Design Philosophy:
Body-on-frame SUV, offering robust construction and towing capability, transitioning from traditional SUV design.
Production
Manufacturing Plant:
Hwasung, South Korea
🏆 Awards & Recognition
Recognitions
IIHS Top Safety Pick:
No specific Top Safety Pick award for this model year from IIHS, but performed well in crash tests.
Ratings
Jdpower Dependability:
Varies by year and specific model evaluation, generally competitive within its segment for value.
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