🏷️ Basic Information Identification Make: Navistar International Model: MaxxForce 5 Series Engine Engine Code: EGES-390 Codes Applicable Year: 2007 👋 Introduction Market Position Target Audience: Do-it-yourselfers and experienced mechanics seeking factory-level repair and maintenance information for the 2007 Navistar International MaxxForce 5 Series EGES-390 Engine. Competitive Analysis Value Proposition: Provides detailed, factory-sourced information that can save significant costs on professional repair and maintenance, offering an inexpensive way to keep the vehicle working properly. Key Features Illustration Detail: Features hundreds of photos and detailed illustrations to guide users through service and repair procedures. Completeness: 100% complete and intact, offering a comprehensive resource for the specified engine. Instruction Style: Step-by-step instructions with a focus on clarity for all skill levels. 📋 Manual Details Coverage Areas Systems Covered: Engine Systems, Electrical Systems, Turbocharger, EGR, High-Pressure Oil System, Fuel System, Oil Cooler and Filter Housing, Oil Pan and Pickup Tube, Front Cover, Vibration Damper, Oil Pump, Cooling System, Cylinder Head, Valve Train, Rear Cover, Flywheel, Crankcase, Crankshaft, Camshaft, Power Cylinder Reference Materials: Includes Appendices for Specifications, Torques, and Special Service Tools, along with Abbreviations and Acronyms for clarity. Page Count Total Pages: 417 (estimated based on highest chapter number provided, excluding preface and back matter) Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format Format: PDF File Format Searchability: PDF format generally allows for text searching of keywords, enhancing usability. 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed breakdown and reassembly of all major engine components including cylinder head, valve train, crankshaft, camshaft, pistons, connecting rods, oil pump, cooling system, and engine block. Fuel System: Comprehensive coverage of the high-pressure common rail fuel system, including injectors, fuel pump, fuel filters, fuel lines, and pressure control. Lubrication System: Detailed procedures for oil pan, oil pickup tube, oil cooler, oil filter housing, and oil pump maintenance and repair. Cooling System: Information on radiator, water pump, thermostat, coolant passages, and related components. Exhaust System: Coverage includes exhaust manifolds and the Exhaust Gas Recirculation (EGR) system. Turbocharger System: Detailed section on the dual-stage turbocharger assembly, including disassembly, inspection, and reassembly. Engine Electrical: Diagnostic procedures, wiring diagrams (implied), and component information related to engine sensors, actuators, and control modules. Procedures Included Diagnostic Procedures: Includes a dedicated section for Service Diagnosis, implying troubleshooting guides and fault code interpretation. Disassembly Reassembly: Step-by-step instructions based on complete engine disassembly and reassembly. Maintenance Tasks: Covers routine maintenance tasks such as oil changes, filter replacements, and component inspections. In Chassis Service: Specific procedures for in-chassis service, such as rocker arm replacement. Component Replacement: Detailed instructions for replacing individual engine components. Troubleshooting Guides: Implied within the 'Service Diagnosis' section, likely addressing common performance issues and failures. Torque Specifications: Detailed torque specifications for all critical fasteners and components are provided in Appendix B. Troubleshooting Common Issues: Service Diagnosis section aids in identifying and resolving common engine performance and operational issues. Technical Depth Depth: Comprehensive, suitable for both DIY enthusiasts and experienced mechanics, covering detailed rebuild procedures. Diagnostic Tools: Implies the use of diagnostic scan tools for electronic troubleshooting, as covered in the electrical and diagnosis sections. Special Tools: Appendix C lists 'Special Service Tools', indicating procedures require specific Navistar-approved or equivalent tools for proper execution. 📊 Manual Specifications File Format Compatibility: All versions of Windows & Mac Reader Requirement: Adobe PDF Reader Compression Requirement: WinZip Print Quality Printability: All pages are printable Binding Type Binding: Digital Download (PDF) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Family: Navistar MaxxForce 5 Series Engine Model: EGES-390 Performance Horsepower: Information not explicitly provided in product description, but typically ranges from 150-200 HP for this series. Torque: Information not explicitly provided in product description, but typically ranges from 440-520 lb-ft for this series. Fuel System Injection Type: High-Pressure Common Rail (HPCR) Diesel Injection Turbocharging: Dual-Stage Turbocharger Displacement Displacement: 3.9 Liters (approximate, common for MaxxForce 5) Cylinder Arrangement Cylinder Layout: Inline 4-Cylinder Diesel (typical for MaxxForce 5) Emission Control Emission Systems: Covers EGR system; may also include information on DPF if applicable to the 2007 EGES-390 variant. Cooling System Cooling Type: Liquid-Cooled 🔧 Transmission Standard Transmission Type: Information not provided. The MaxxForce 5 is typically found in medium-duty trucks and buses, paired with manual or automatic transmissions (e.g., Allison). Optional Optional Transmissions: Information not provided. Features Transmission Coverage: Manual does not cover transmission specifics, focusing solely on the engine. 📐 Dimensions Exterior Vehicle Application: Medium-duty trucks, buses, and vocational vehicles (e.g., International TerraStar, DuraStar). Engine Dimensions: Specific engine dimensions are likely detailed within the manual but not provided in the product description. Weights Engine Weight: Information not provided. Dry weight typically around 750-850 lbs. 🛡️ Safety Features Ratings Safety Information Coverage: Dedicated 'Safety Information' section included, covering general precautions and specific hazards related to engine service. Active Features Active Safety Systems: Not applicable to...