Arctic Cat 700 Diesel ATV 2008 2009 Service Repair Manual
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The 700 Diesel ATV, produced for the 2008 and 2009 model years, represents a robust utility vehicle designed for demanding off-road tasks and challenging terrain. Engineered with a focus on the torque, fuel efficiency, and durability characteristic of diesel powertrains, this ATV was positioned to compete in the utility segment, offering reliable performance for work and recreation. Its design emphasized practical capabilities, making it a capable companion for various applications. This comprehensive service repair manual provides essential technical data and procedural guidance for the 700 Diesel ATV. It covers a wide range of topics, including detailed engine and transmission repair, electrical system diagnostics, chassis and suspension maintenance, and braking system servicing. The manual is intended to assist owners and professional technicians in performing routine maintenance, troubleshooting issues, and executing complex repairs, ensuring the optimal performance and longevity of the vehicle. 🏷️ Basic Information Identification Make: Arctic Cat Model: 700 Diesel ATV Model Variant: Diesel Product Type: Service Repair Manual Vehicle Years Covered: 2008, 2009 Codes Manual Format: PDF Download 👋 Introduction Market Position Atv Segment: Utility ATV, targeted towards heavy-duty tasks and off-road performance. Competitive Analysis Key Competitors Era: Polaris Ranger Diesel, John Deere Gator Diesel, Kubota RTV Diesel models of the late 2000s. Key Features Diesel Engine Advantage: Emphasis on torque, fuel efficiency, and durability often associated with diesel powertrains for utility applications. Manual Purpose Manual Value Proposition: Provides essential technical data and procedural guidance for maintaining and repairing the Arctic Cat 700 Diesel ATV, empowering owners and technicians. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive service and repair information Page Count Estimated Page Count: N/A (digital format, content-rich) Manual Type Manual Classification: Service Repair Manual Language Language: English Format Delivery Method: Digital Download 📖 Manual Coverage Systems Covered Engine: Detailed troubleshooting, diagnosis, repair procedures, torque specifications, timing, cooling system, lubrication system, fuel system (injection, pump, filter), exhaust system. Transmission: CVT system, belt inspection and replacement, clutch operation, gearcase maintenance, differential service, lubrication, torque converter. Electrical System: Wiring diagrams, ignition system, starting system, charging system (stator, regulator/rectifier), lighting system, battery service, fuses, relays, troubleshooting electrical faults. Chassis And Suspension: Front and rear suspension geometry, shock absorber service, steering system (tie rods, ball joints, steering column), wheel bearing maintenance, hub assembly. Braking System: Hydraulic brake system, caliper service, brake pad replacement, brake line inspection, bleeding procedures, parking brake adjustment. Fuel System: Diesel injection system components, fuel filter replacement, fuel tank servicing, glow plug system. Cooling System: Radiator maintenance, coolant type and capacity, fan operation, thermostat service. Body And Frame: Panel removal and installation, fender repairs, seat removal, rack systems, handlebar service. Procedures Included Routine Maintenance: Oil changes, filter replacements, lubrication points, chain adjustment, spark plug (if applicable, though diesel), tire pressure checks. Troubleshooting Guides: Step-by-step diagnostics for common and uncommon problems across all major systems. Engine Rebuild: Full engine overhaul procedures, component replacement, piston and ring installation, cylinder head service. Transmission Repair: CVT belt replacement, clutch assembly service, gearcase component inspection and replacement. Electrical Diagnostics: Fault finding for starting, charging, ignition, and accessory circuits. Suspension And Steering Repair: Ball joint replacement, tie rod end service, shock absorber adjustments and replacements. Brake System Maintenance: Brake bleeding, caliper service, pad replacement, hydraulic line inspection. Technical Depth Depth Level: Comprehensive, suitable for professional mechanics and advanced DIY users. Covers everything from basic maintenance to full engine and transmission rebuilds. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Print Quality Digital Resolution: High-resolution, optimized for clear viewing and printing of diagrams and text. Binding Type Binding Method: N/A (Digital download) Paper Type Paper Quality: N/A (Digital download) Searchability Text Searchability: Likely searchable text within the PDF, allowing for quick access to specific information. ⚙️ Engine Specifications Primary Engine Engine Type: Diesel, 3-cylinder, liquid-cooled (specific model may vary, but common for this era) Engine Displacement: Approx. 696cc (exact displacement for the specific diesel variant should be confirmed in manual) Bore X Stroke: To be confirmed in manual, typical for diesel utility engines. Compression Ratio: Typical for diesel engines, e.g., 18:1 to 22:1. Specific value crucial for diagnostics. Performance Horsepower Rating: Estimated around 15-20 HP (diesel utility ATV engines are typically lower HP but high torque). Torque Rating: Significant torque output crucial for towing and hauling. Specific Nm/lb-ft rating to be found in manual. Fuel System Fuel Delivery: Indirect injection or direct injection diesel system, likely with a mechanical or electronic injection pump. Glow plug system for cold starts. Fuel Type: Diesel Fuel Fuel Tank Capacity: Typically around 5-7 gallons for extended range. Lubrication Oil Type: Diesel engine oil, e.g., API CJ-4 or CI-4 spec, viscosity grade like 15W-40 or 10W-30 depending on climate. Oil Capacity: Approx. 1.5-2.0 liters, excluding filter. Specific capacity critical. Ignition Ignition System: Compression ignition (diesel). Glow plugs for cold starting. 🔧 Transmission Standard Transmission Type: Automatic CVT...
The 700 Diesel ATV, produced for the 2008 and 2009 model years, represents a robust utility vehicle designed for demanding off-road tasks and challenging terrain. Engineered with a focus on the torque, fuel efficiency, and durability characteristic of diesel powertrains, this ATV was positioned to compete in the utility segment, offering reliable performance for work and recreation. Its design emphasized practical capabilities, making it a capable companion for various applications.
This comprehensive service repair manual provides essential technical data and procedural guidance for the 700 Diesel ATV. It covers a wide range of topics, including detailed engine and transmission repair, electrical system diagnostics, chassis and suspension maintenance, and braking system servicing. The manual is intended to assist owners and professional technicians in performing routine maintenance, troubleshooting issues, and executing complex repairs, ensuring the optimal performance and longevity of the vehicle.
🏷️ Basic Information
Identification
Make:
Arctic Cat
Model:
700 Diesel ATV
Model Variant:
Diesel
Product Type:
Service Repair Manual
Vehicle Years Covered:
2008, 2009
Codes
Manual Format:
PDF Download
👋 Introduction
Market Position
Atv Segment:
Utility ATV, targeted towards heavy-duty tasks and off-road performance.
Competitive Analysis
Key Competitors Era:
Polaris Ranger Diesel, John Deere Gator Diesel, Kubota RTV Diesel models of the late 2000s.
Key Features
Diesel Engine Advantage:
Emphasis on torque, fuel efficiency, and durability often associated with diesel powertrains for utility applications.
Manual Purpose
Manual Value Proposition:
Provides essential technical data and procedural guidance for maintaining and repairing the Arctic Cat 700 Diesel ATV, empowering owners and technicians.
Step-by-step diagnostics for common and uncommon problems across all major systems.
Engine Rebuild:
Full engine overhaul procedures, component replacement, piston and ring installation, cylinder head service.
Transmission Repair:
CVT belt replacement, clutch assembly service, gearcase component inspection and replacement.
Electrical Diagnostics:
Fault finding for starting, charging, ignition, and accessory circuits.
Suspension And Steering Repair:
Ball joint replacement, tie rod end service, shock absorber adjustments and replacements.
Brake System Maintenance:
Brake bleeding, caliper service, pad replacement, hydraulic line inspection.
Technical Depth
Depth Level:
Comprehensive, suitable for professional mechanics and advanced DIY users. Covers everything from basic maintenance to full engine and transmission rebuilds.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Print Quality
Digital Resolution:
High-resolution, optimized for clear viewing and printing of diagrams and text.
Binding Type
Binding Method:
N/A (Digital download)
Paper Type
Paper Quality:
N/A (Digital download)
Searchability
Text Searchability:
Likely searchable text within the PDF, allowing for quick access to specific information.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Diesel, 3-cylinder, liquid-cooled (specific model may vary, but common for this era)
Engine Displacement:
Approx. 696cc (exact displacement for the specific diesel variant should be confirmed in manual)
Bore X Stroke:
To be confirmed in manual, typical for diesel utility engines.
Compression Ratio:
Typical for diesel engines, e.g., 18:1 to 22:1. Specific value crucial for diagnostics.
Performance
Horsepower Rating:
Estimated around 15-20 HP (diesel utility ATV engines are typically lower HP but high torque).
Torque Rating:
Significant torque output crucial for towing and hauling. Specific Nm/lb-ft rating to be found in manual.
Fuel System
Fuel Delivery:
Indirect injection or direct injection diesel system, likely with a mechanical or electronic injection pump. Glow plug system for cold starts.
Fuel Type:
Diesel Fuel
Fuel Tank Capacity:
Typically around 5-7 gallons for extended range.
Lubrication
Oil Type:
Diesel engine oil, e.g., API CJ-4 or CI-4 spec, viscosity grade like 15W-40 or 10W-30 depending on climate.
Oil Capacity:
Approx. 1.5-2.0 liters, excluding filter. Specific capacity critical.
Ignition
Ignition System:
Compression ignition (diesel). Glow plugs for cold starting.
🔧 Transmission
Standard
Transmission Type:
Automatic CVT (Continuously Variable Transmission) with High/Low range and Reverse.
Optional
Optional Transmission:
N/A for this specific model/variant.
Features
Drive System:
Selectable 2WD/4WD with front differential lock.
Clutch:
Automatic centrifugal clutch system for CVT engagement.
Gear Ratios:
Variable ratios via CVT, specific high/low range ratios detailed in manual.
Transmission Fluid:
Specialized CVT fluid or transmission oil. Specific type and capacity crucial.
📐 Dimensions
Exterior
Length:
Approx. 80-85 inches
Width:
Approx. 45-48 inches
Height:
Approx. 47-50 inches
Wheelbase:
Approx. 50-52 inches
Weights
Dry Weight:
Approx. 600-650 lbs (Diesel models tend to be heavier)
Payload Capacity:
Typically 200-250 lbs for the rack.
Towing Capacity:
Often rated at 1,000-1,500 lbs for utility ATVs.
Cargo
Front Rack Capacity:
Approx. 100 lbs
Rear Rack Capacity:
Approx. 200 lbs
🛡️ Safety Features
Ratings
Atv Safety Standards:
Compliant with ANSI/SVIA 1-2010 standards for ATVs.
Active Features
Braking System Type:
Hydraulic disc brakes, front and rear. Parking brake mechanism.
Engine Braking:
CVT provides inherent engine braking effect, especially in low gear.
Passive Features
Lighting System:
Headlights, taillight, brake light for visibility.
Arctic Cat has a long history in powersports, starting with snowmobiles and expanding into ATVs, known for their off-road capabilities.
Model Evolution
Arctic Cat Atv Lineup:
The 700 series represented Arctic Cat's move into larger displacement utility ATVs, offering robust performance and features. The introduction of a diesel variant targeted specific user needs for torque and fuel economy.
Production
Manufacturing Origin:
Likely manufactured in Thief River Falls, Minnesota, USA by Arctic Cat.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Specific awards for this model are not widely documented, but Arctic Cat ATVs generally receive positive reviews for their utility and off-road performance.
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