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Aprilia Habana Mojito 125 2008 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Habana Mojito 125 Year: 2008 Model Designation: SC125 Codes Engine Code: MG77 👋 Introduction Market Position Segment: 125cc Urban Scooter Target Audience: Owners and independent repair shops seeking to maintain and repair the Aprilia Habana Mojito 125. Competitive Analysis Competitors: Piaggio Liberty 125, Vespa ET4 125, Honda Pantheon 125, Yamaha X-MAX 125. Key Features Vehicle Style: Retro-styled urban scooter with a focus on comfort and practicality. Manual Utility: Essential for DIY enthusiasts and professional mechanics to ensure optimal performance and longevity. 📋 Manual Details Coverage Areas Geographical Coverage: Global (primarily European market focus) Model Variant Coverage: Aprilia Habana Mojito 125 (all sub-models for 2008) Page Count Total Pages: Hundreds of pages (exact count not specified, but described as complete) Manual Type Type: Factory Service Repair Manual Purpose: Comprehensive repair, maintenance, and troubleshooting Language Language: Likely English (standard for factory service manuals of this era, but not explicitly stated) Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine: Detailed disassembly, assembly, inspection, and repair of the 125cc engine. Fuel System: Carburetor tuning, cleaning, and replacement; fuel pump operation; fuel tank and lines. Cooling System: Radiator, coolant, fan, and associated hoses. Ignition System: Spark plug, ignition coil, CDI unit, wiring diagrams. Transmission: Automatic Continuously Variable Transmission (CVT) belt inspection, variator, clutch assembly. Brakes: Front and rear brake system, hydraulic lines, master cylinders, calipers, brake pads, brake discs. Suspension: Front telescopic forks, rear shock absorber, fork seals, spring rates. Steering: Handlebar assembly, steering column, bearings. Electrical System: Wiring diagrams, lighting system, battery, starter motor, charging system, fuses, switches. Bodywork And Frame: Chassis inspection, body panel removal and installation, seat, storage compartment. Wheels And Tires: Wheel bearings, tire pressure, tire replacement. Procedures Included Scheduled Maintenance: Detailed intervals and procedures for oil changes, filter replacements, spark plug checks, brake fluid changes, etc. Troubleshooting: Diagnostic charts for common problems, symptom-to-cause analysis. Engine Repair: Top-end rebuilds, bottom-end overhauls, valve adjustments. Electrical Diagnostics: Fault finding for starting, charging, lighting issues using wiring diagrams. Brake Service: Bleeding procedures, pad replacement, caliper servicing. Suspension Overhaul: Fork seal replacement, shock absorber servicing. Cvt Maintenance: Belt replacement, roller inspection, clutch assembly service. Bodywork Repair: Panel alignment, cosmetic repairs. Technical Depth Depth: Comprehensive, covering basic maintenance to complete engine and component overhauls. Diagnostic Level: Advanced diagnostics, including electrical system troubleshooting with wiring diagrams. Rebuild Procedures: Detailed instructions for complete engine, transmission, and suspension rebuilds. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable (standard for modern PDF service manuals) Print Quality Print Capability: Printable (allows for full or partial printing) Binding Type Binding Recommendation: Recommended for professional binding for durability in a workshop environment. Paper Type Paper Recommendation: Consider printing on heavier weight, laminated paper for resistance to grease and moisture. ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder, OHC, forced air-cooled Displacement: 124.9 cc (125cc class) Bore X Stroke: 57 mm x 48.6 mm Compression Ratio: 10.0:1 Performance Horsepower: ~10.8 HP (approximately, typical for this class) Torque: ~9.1 Nm (approximately, typical for this class) Fuel System Carburetor: Dell'Orto PHVB 26 (specific model may vary slightly) Fuel Type: Unleaded gasoline (minimum 91 octane recommended) Fuel Tank Capacity: 7.0 Liters Lubrication Oil Type: SAE 10W-40 API SG or higher (specified by Aprilia) Oil Capacity: Approximately 0.9 Liters (when filter is changed) 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) Drive Type: Belt drive Features Gear Reduction: Automatic, stepless ratio adjustment for optimal power delivery. Transmission Fluid: No specific transmission fluid; relies on engine oil lubrication for CVT components. 📐 Dimensions Exterior Length: Approximately 1910 mm Width: Approximately 720 mm Height: Approximately 1270 mm Wheelbase: Approximately 1330 mm Weights Dry Weight: Approximately 115 kg Wet Weight: Approximately 123 kg (with fluids) Maximum Load: Not explicitly specified, typical rider + cargo capacity. 🛡️ Safety Features Ratings Crash Safety: No official crash test ratings available for this scooter class; relies on inherent design safety. Active Features Braking System: Front disc brake (likely 220mm diameter), Rear drum brake (likely 140mm diameter). Lighting: Halogen headlamp, LED taillight, turn signals. Passive Features Chassis Design: Steel tube frame for structural integrity. Mirrors: Large, adjustable rear-view mirrors for improved visibility. 💡 Technology Features Infotainment Dashboard: Analog speedometer, fuel gauge, indicator lights (turn signals, high beam, oil pressure). Driver Assistance ABS: Not equipped with Anti-lock Braking System (ABS). Connectivity Charging Port: No integrated USB or 12V power outlet typically found on this model. 🔧 Maintenance Service Intervals Engine Oil Change: Every 4,000 km or 6 months, whichever comes first. Air Filter Cleaning Or Replacement: Every 4,000 km or annually. Spark Plug Check And Gap: Every 4,000 km. Brake Fluid Change: Every 2 years. Cvt Belt Inspection: Every 8,000 km. Fluid Specifications Engine Oil Specification: SAE 10W-40, API SG or higher. Coolant Type: Ethylene glycol based coolant with corrosion inhibitors (specific...
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Aprilia Habana Mojito 125 2008 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Habana Mojito 125
Year:
2008
Model Designation:
SC125
Codes
Engine Code:
MG77
👋 Introduction
Market Position
Segment:
125cc Urban Scooter
Target Audience:
Owners and independent repair shops seeking to maintain and repair the Aprilia Habana Mojito 125.
Competitive Analysis
Competitors:
Piaggio Liberty 125, Vespa ET4 125, Honda Pantheon 125, Yamaha X-MAX 125.
Key Features
Vehicle Style:
Retro-styled urban scooter with a focus on comfort and practicality.
Manual Utility:
Essential for DIY enthusiasts and professional mechanics to ensure optimal performance and longevity.
📋 Manual Details
Coverage Areas
Geographical Coverage:
Global (primarily European market focus)
Model Variant Coverage:
Aprilia Habana Mojito 125 (all sub-models for 2008)
Page Count
Total Pages:
Hundreds of pages (exact count not specified, but described as complete)
Manual Type
Type:
Factory Service Repair Manual
Purpose:
Comprehensive repair, maintenance, and troubleshooting
Language
Language:
Likely English (standard for factory service manuals of this era, but not explicitly stated)
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed disassembly, assembly, inspection, and repair of the 125cc engine.
Fuel System:
Carburetor tuning, cleaning, and replacement; fuel pump operation; fuel tank and lines.
Cooling System:
Radiator, coolant, fan, and associated hoses.
Ignition System:
Spark plug, ignition coil, CDI unit, wiring diagrams.
Transmission:
Automatic Continuously Variable Transmission (CVT) belt inspection, variator, clutch assembly.
Brakes:
Front and rear brake system, hydraulic lines, master cylinders, calipers, brake pads, brake discs.
Suspension:
Front telescopic forks, rear shock absorber, fork seals, spring rates.
Steering:
Handlebar assembly, steering column, bearings.
Electrical System:
Wiring diagrams, lighting system, battery, starter motor, charging system, fuses, switches.
Bodywork And Frame:
Chassis inspection, body panel removal and installation, seat, storage compartment.
Wheels And Tires:
Wheel bearings, tire pressure, tire replacement.
Procedures Included
Scheduled Maintenance:
Detailed intervals and procedures for oil changes, filter replacements, spark plug checks, brake fluid changes, etc.
Troubleshooting:
Diagnostic charts for common problems, symptom-to-cause analysis.
Engine Repair:
Top-end rebuilds, bottom-end overhauls, valve adjustments.
Electrical Diagnostics:
Fault finding for starting, charging, lighting issues using wiring diagrams.
Brake Service:
Bleeding procedures, pad replacement, caliper servicing.
Suspension Overhaul:
Fork seal replacement, shock absorber servicing.
Cvt Maintenance:
Belt replacement, roller inspection, clutch assembly service.
Bodywork Repair:
Panel alignment, cosmetic repairs.
Technical Depth
Depth:
Comprehensive, covering basic maintenance to complete engine and component overhauls.
Diagnostic Level:
Advanced diagnostics, including electrical system troubleshooting with wiring diagrams.
Rebuild Procedures:
Detailed instructions for complete engine, transmission, and suspension rebuilds.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable (standard for modern PDF service manuals)
Print Quality
Print Capability:
Printable (allows for full or partial printing)
Binding Type
Binding Recommendation:
Recommended for professional binding for durability in a workshop environment.
Paper Type
Paper Recommendation:
Consider printing on heavier weight, laminated paper for resistance to grease and moisture.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, single-cylinder, OHC, forced air-cooled
Displacement:
124.9 cc (125cc class)
Bore X Stroke:
57 mm x 48.6 mm
Compression Ratio:
10.0:1
Performance
Horsepower:
~10.8 HP (approximately, typical for this class)
Torque:
~9.1 Nm (approximately, typical for this class)
Fuel System
Carburetor:
Dell'Orto PHVB 26 (specific model may vary slightly)
Fuel Type:
Unleaded gasoline (minimum 91 octane recommended)
Fuel Tank Capacity:
7.0 Liters
Lubrication
Oil Type:
SAE 10W-40 API SG or higher (specified by Aprilia)
Oil Capacity:
Approximately 0.9 Liters (when filter is changed)
🔧 Transmission
Standard
Transmission Type:
Automatic CVT (Continuously Variable Transmission)
Drive Type:
Belt drive
Features
Gear Reduction:
Automatic, stepless ratio adjustment for optimal power delivery.
Transmission Fluid:
No specific transmission fluid; relies on engine oil lubrication for CVT components.
📐 Dimensions
Exterior
Length:
Approximately 1910 mm
Width:
Approximately 720 mm
Height:
Approximately 1270 mm
Wheelbase:
Approximately 1330 mm
Weights
Dry Weight:
Approximately 115 kg
Wet Weight:
Approximately 123 kg (with fluids)
Maximum Load:
Not explicitly specified, typical rider + cargo capacity.
🛡️ Safety Features
Ratings
Crash Safety:
No official crash test ratings available for this scooter class; relies on inherent design safety.
Active Features
Braking System:
Front disc brake (likely 220mm diameter), Rear drum brake (likely 140mm diameter).
Lighting:
Halogen headlamp, LED taillight, turn signals.
Passive Features
Chassis Design:
Steel tube frame for structural integrity.
Mirrors:
Large, adjustable rear-view mirrors for improved visibility.
💡 Technology Features
Infotainment
Dashboard:
Analog speedometer, fuel gauge, indicator lights (turn signals, high beam, oil pressure).
Driver Assistance
ABS:
Not equipped with Anti-lock Braking System (ABS).
Connectivity
Charging Port:
No integrated USB or 12V power outlet typically found on this model.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 4,000 km or 6 months, whichever comes first.
Air Filter Cleaning Or Replacement:
Every 4,000 km or annually.
Spark Plug Check And Gap:
Every 4,000 km.
Brake Fluid Change:
Every 2 years.
Cvt Belt Inspection:
Every 8,000 km.
Fluid Specifications
Engine Oil Specification:
SAE 10W-40, API SG or higher.
Coolant Type:
Ethylene glycol based coolant with corrosion inhibitors (specific Aprilia recommendation may exist).
Brake Fluid Type:
DOT 4.
Known Issues
Common Problems:
Potential for carburetor jetting issues in varying altitudes/climates, wear on CVT belt, and occasional electrical connector corrosion.
Preventative Maintenance:
Regular cleaning of the air filter and carburetor, along with proper fuel quality, are key to preventing common issues.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer renowned for its performance motorcycles and scooters.
Reputation:
Known for sporty design, innovative engineering, and racing heritage.
Model Evolution
Habana Lineage:
The Habana line is characterized by its classic, retro styling, drawing inspiration from vintage scooters.
Mojito Variant:
The Mojito variant specifically emphasizes a stylish, distinctive aesthetic, often with chrome accents.
Production
Manufacturing Location:
Primarily manufactured in Italy by Aprilia.
Production Years:
The Habana/Mojito 125 was produced through the 2000s, with the 2008 model year being a key variant.
🏆 Awards & Recognition
Recognitions
Industry Awards:
No specific awards commonly cited for this model; focus is on its stylish design and urban utility.
Ratings
Reliability Ratings:
Reliability is generally considered good with proper maintenance, typical of European scooters of this era.
Certifications
Emissions Standards:
Compliant with Euro 3 emissions standards for the 2008 model year.
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