Harley Davidson XL1200C Sportster 2008 Service Repair Manual
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🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
XL1200C Sportster Custom
Year:
2008
Codes
Engine Family:
Evolution V-Twin
👋 Introduction
Market Position
Target Audience:
Harley-Davidson XL1200C Sportster owners seeking to perform maintenance and repairs themselves.
Competitive Analysis
Advantage:
Digital format offers cost savings and convenience over traditional paper manuals.
Key Features
Cost Effectiveness:
Inexpensive way to maintain vehicle and avoid costly mechanic fees.
Completeness:
Comprehensive factory service information, no expiry dates.
📋 Manual Details
Coverage Areas
Manual Format:
PDF
Language:
English
Manual Type:
Factory Service Repair Workshop Manual
Coverage Scope:
Complete factory service and repair information for all styles
Page Count
Page Count:
Hundreds of pages (printable)
📖 Manual Coverage
Systems Covered
Engine:
Yes
Fuel System:
Yes
Lubrication System:
Yes
Cooling System:
Yes (Note: Sportster models typically air-cooled, manual may cover engine thermal management aspects)
Clutch:
Yes
Transmission:
Yes
Drive:
Yes (Belt Drive)
Final Drive:
Yes
Chassis:
Yes
Frame:
Yes
Suspension:
Yes
Steering:
Yes
Brakes:
Yes
Wheels And Tires:
Yes
Electrical System:
Yes
Wiring Diagrams:
Yes
Procedures Included
Maintenance:
Yes (including general information and scheduled maintenance)
Troubleshooting:
Yes (implied by step-by-step instructions and diagnostic information)
Repair:
Yes (complete disassembly and reassembly procedures)
Engine Overhaul:
Yes (based on complete disassembly)
Engine Removal Installation:
Yes
Technical Depth
Depth:
Factory-level diagnostic and repair procedures
Illustrations:
Hundreds of photos and illustrations
User Base:
Do-it-yourselfers and experienced mechanics
📊 Manual Specifications
File Format
File Type:
PDF
Compatibility:
All Windows versions, Mac, smartphones, tablets, web browsers
Print Quality
Printability:
Fully printable (individual pages or entire manual)
Binding Type
Binding Type:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
Requirements
Software Requirements:
Adobe PDF Reader (free), Winzip (free)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Evolution V-Twin
Displacement:
1200cc (approx. 73.4 cubic inches)
Cooling:
Air-cooled
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI) or Carburetor (depending on specific market/sub-model within 2008, manual covers all styles)
Performance
Horsepower:
Approximately 66 HP @ 5800 RPM (typical for 1200cc Evolution engine)
Torque:
Approximately 70 lb-ft @ 3500 RPM (typical for 1200cc Evolution engine)
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Features
Drive Type:
Belt Drive
📐 Dimensions
Exterior
Wheelbase:
Approximately 60.0 inches (1524 mm)
Weights
Dry Weight:
Approximately 570 lbs (258.5 kg)
💡 Technology Features
Infotainment
Audio System:
Base models often lack extensive infotainment; some may have optional factory-fitted radios or allow for aftermarket integration. Manual would cover any factory electrical components.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) may have been an option or standard depending on market; manual will detail its function and maintenance.
Connectivity
Diagnostics:
On-board diagnostics (OBD) capabilities for system monitoring and fault code retrieval, detailed in the manual.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 miles or annually, but the manual will specify exact intervals.
Primary Chain Tensioner:
Inspection and adjustment often recommended at initial service and then periodically.
Fluid Specifications
Engine Oil Type:
Harley-Davidson recommended V-Twin specific oil (e.g., SAE 20W50). Manual will provide exact specification.
Primary Chain Case Oil Type:
Harley-Davidson recommended primary lubricant or equivalent. Manual will provide exact specification.
Transmission Oil Type:
Harley-Davidson recommended transmission lubricant or equivalent. Manual will provide exact specification.
Known Issues
Common Wear Items:
Clutch friction plates, drive belt, brake pads, suspension components, wheel bearings.
Electrical Connectors:
Occasional corrosion or looseness in connectors can cause intermittent issues.
📚 Vehicle History
Brand Heritage
Brand:
Harley-Davidson
Legacy:
Iconic American motorcycle manufacturer with a long history of V-twin engines and custom styling.
Model Evolution
Sportster Lineage:
The Sportster line has been in continuous production since 1957, known for its balance of performance and classic styling.
Production
Model Year Production:
The XL1200C Sportster Custom model has been a popular variant within the Sportster family for many years, including 2008.
🏆 Awards & Recognition
Recognitions
Model Recognition:
The Sportster line is a perennial favorite and often recognized for its customization potential and classic styling by motorcycle enthusiasts and publications.
Harley-Davidson XL1200C Sportster owners seeking to perform maintenance and repairs themselves.
Competitive Analysis
Advantage:
Digital format offers cost savings and convenience over traditional paper manuals.
Key Features
Cost Effectiveness:
Inexpensive way to maintain vehicle and avoid costly mechanic fees.
Completeness:
Comprehensive factory service information, no expiry dates.
📋 Manual Details
Coverage Areas
Manual Format:
PDF
Language:
English
Manual Type:
Factory Service Repair Workshop Manual
Coverage Scope:
Complete factory service and repair information for all styles
Page Count
Page Count:
Hundreds of pages (printable)
📖 Manual Coverage
Systems Covered
Engine:
Yes
Fuel System:
Yes
Lubrication System:
Yes
Cooling System:
Yes (Note: Sportster models typically air-cooled, manual may cover engine thermal management aspects)
Clutch:
Yes
Transmission:
Yes
Drive:
Yes (Belt Drive)
Final Drive:
Yes
Chassis:
Yes
Frame:
Yes
Suspension:
Yes
Steering:
Yes
Brakes:
Yes
Wheels And Tires:
Yes
Electrical System:
Yes
Wiring Diagrams:
Yes
Procedures Included
Maintenance:
Yes (including general information and scheduled maintenance)
Troubleshooting:
Yes (implied by step-by-step instructions and diagnostic information)
Repair:
Yes (complete disassembly and reassembly procedures)
Engine Overhaul:
Yes (based on complete disassembly)
Engine Removal Installation:
Yes
Technical Depth
Depth:
Factory-level diagnostic and repair procedures
Illustrations:
Hundreds of photos and illustrations
User Base:
Do-it-yourselfers and experienced mechanics
📊 Manual Specifications
File Format
File Type:
PDF
Compatibility:
All Windows versions, Mac, smartphones, tablets, web browsers
Print Quality
Printability:
Fully printable (individual pages or entire manual)
Binding Type
Binding Type:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
Requirements
Software Requirements:
Adobe PDF Reader (free), Winzip (free)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Evolution V-Twin
Displacement:
1200cc (approx. 73.4 cubic inches)
Cooling:
Air-cooled
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI) or Carburetor (depending on specific market/sub-model within 2008, manual covers all styles)
Performance
Horsepower:
Approximately 66 HP @ 5800 RPM (typical for 1200cc Evolution engine)
Torque:
Approximately 70 lb-ft @ 3500 RPM (typical for 1200cc Evolution engine)
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Features
Drive Type:
Belt Drive
📐 Dimensions
Exterior
Wheelbase:
Approximately 60.0 inches (1524 mm)
Weights
Dry Weight:
Approximately 570 lbs (258.5 kg)
💡 Technology Features
Infotainment
Audio System:
Base models often lack extensive infotainment; some may have optional factory-fitted radios or allow for aftermarket integration. Manual would cover any factory electrical components.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) may have been an option or standard depending on market; manual will detail its function and maintenance.
Connectivity
Diagnostics:
On-board diagnostics (OBD) capabilities for system monitoring and fault code retrieval, detailed in the manual.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 miles or annually, but the manual will specify exact intervals.
Primary Chain Tensioner:
Inspection and adjustment often recommended at initial service and then periodically.
Fluid Specifications
Engine Oil Type:
Harley-Davidson recommended V-Twin specific oil (e.g., SAE 20W50). Manual will provide exact specification.
Primary Chain Case Oil Type:
Harley-Davidson recommended primary lubricant or equivalent. Manual will provide exact specification.
Transmission Oil Type:
Harley-Davidson recommended transmission lubricant or equivalent. Manual will provide exact specification.
Occasional corrosion or looseness in connectors can cause intermittent issues.
📚 Vehicle History
Brand Heritage
Brand:
Harley-Davidson
Legacy:
Iconic American motorcycle manufacturer with a long history of V-twin engines and custom styling.
Model Evolution
Sportster Lineage:
The Sportster line has been in continuous production since 1957, known for its balance of performance and classic styling.
Production
Model Year Production:
The XL1200C Sportster Custom model has been a popular variant within the Sportster family for many years, including 2008.
🏆 Awards & Recognition
Recognitions
Model Recognition:
The Sportster line is a perennial favorite and often recognized for its customization potential and classic styling by motorcycle enthusiasts and publications.
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