Kia Carens 2008 Service Repair Workshop Manual

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Basic Information Identification Make: Kia Model: Carens Year: 2008 Codes Chassis Code: UN Introduction Market Position Segment: Compact MPV (Multi-Purpose Vehicle) / Minivan Target Audience: Families seeking practical, versatile, and cost-effective transportation. Competitive Analysis Key Competitors: Mazda5, Ford Focus C-Max (in some markets), Chevrolet Orlando (later years). Key Features Seating Capacity: Typically 5 or 7 seats, offering flexible interior configurations. Practicality: Sliding rear doors for easy access, ample cargo space, and versatile seating arrangements. Value Proposition: Affordable pricing, good fuel economy (relative to its class), and a reputation for reliability. Manual Details Coverage Areas Engine Mechanical: Complete engine overhaul, disassembly, assembly, and component testing for all variants. Engine Electrical: Ignition system, fuel injection system, sensors, actuators, ECU diagnostics, and wiring diagrams. Transmission Manual: Clutch system, gearbox disassembly, assembly, and repair procedures. Transmission Automatic: Automatic transmission overhaul, diagnosis, fluid service, and electronic control unit (TCU) troubleshooting. Drivetrain: Front-wheel drive (FWD) and all-wheel drive (AWD) system components, differentials, and drive shafts. Suspension: Front and rear suspension systems, shock absorbers, springs, control arms, wheel bearings, and alignment specifications. Steering: Power steering system diagnosis, repair, fluid service, and steering column components. Brakes: Front and rear brake systems (disc and drum), ABS, EBD, brake fluid service, and component replacement. Electrical System: Battery, charging system, starting system, lighting, horn, wipers, power accessories, and fuse/relay identification. HVAC: Heating, ventilation, and air conditioning system diagnosis, refrigerant service, component replacement, and fan controls. Body And Frame: Body panel repair, door mechanisms, glass replacement, interior trim, and chassis component repair. Diagnostics Troubleshooting: Comprehensive diagnostic trouble codes (DTCs) and troubleshooting flowcharts for all major systems. Page Count Estimated Pages: 1500+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered All Major Systems: Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical, HVAC, Body, Emissions, Safety Systems. Procedures Included Maintenance: Routine maintenance, scheduled service intervals, fluid changes, filter replacements, inspections. Repair: Component replacement, rebuild procedures, sub-assembly repair, and adjustment procedures. Diagnostics: Troubleshooting guides, fault code interpretation, testing procedures for sensors and actuators. Specifications: Torque specifications, fluid capacities, clearances, alignment data, electrical resistance values. Technical Depth Depth: Comprehensive; covers basic maintenance to complete engine and transmission rebuilds, and advanced electrical diagnostics. Manual Specifications File Format File Type: Adobe PDF Searchability: Text-searchable PDF Print Quality Image Resolution: High-resolution images and diagrams Readability: Clear text and easily understandable diagrams Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) Engine Specifications Primary Engine Engine Code Petrol 1: G4GC / G4ED (1.6L CVVT) Engine Displacement Petrol 1: 1599 cc (1.6 Liters) Engine Configuration Petrol 1: Inline 4-cylinder, DOHC, 16-valve Engine Horsepower Petrol 1: Approx. 105-110 PS (metric horsepower) Engine Torque Petrol 1: Approx. 14.5 - 15.0 kgf·m (142 - 147 Nm) Alternative Engine Engine Code Petrol 2: G4CP (2.0L CVVT) Engine Displacement Petrol 2: 1975 cc (2.0 Liters) Engine Configuration Petrol 2: Inline 4-cylinder, DOHC, 16-valve Engine Horsepower Petrol 2: Approx. 137-140 PS (metric horsepower) Engine Torque Petrol 2: Approx. 18.5 - 19.0 kgf·m (181 - 186 Nm) Engine Code Diesel: D4EA (2.0L CRDi) Engine Displacement Diesel: 1991 cc (2.0 Liters) Turbocharged Diesel Engine Configuration Diesel: Inline 4-cylinder, DOHC, 16-valve, Turbocharged with Intercooler Engine Horsepower Diesel: Approx. 115-125 PS (metric horsepower) Engine Torque Diesel: Approx. 28.0 - 30.0 kgf·m (275 - 294 Nm) Fuel System Fuel Type: Unleaded Gasoline (Petrol), Diesel Fuel Fuel Delivery: Multi-point Fuel Injection (MPI) for petrol, Common Rail Direct Injection (CRDi) for diesel. Emission Control: Catalytic converter, oxygen sensors, EGR (for diesel). Transmission Standard Manual: 5-speed manual transmission Optional Automatic: 4-speed automatic transmission Features Clutch: Hydraulically actuated, dry single plate clutch (manual transmission). Automatic Control: Electronic control for automatic transmission, likely with adaptive shift logic. Dimensions Exterior Length: Approx. 4475 mm Width: Approx. 1790 mm Height: Approx. 1650 mm Wheelbase: Approx. 2750 mm Ground Clearance: Approx. 150 mm Interior Seating Capacity: 5 or 7 seats Cargo Cargo Volume Seats Up: Varies significantly based on seat configuration (manual provides details). Weights Curb Weight: Approx. 1400-1600 kg (depending on engine and transmission) Gross Vehicle Weight: Details provided in manual for specific models. Safety Features Ratings NHTSA Rating: Likely not rated by NHTSA in all markets, or ratings may vary by year/region. Manual will detail occupant protection. Euro Ncap Rating: Likely 4-star Euro NCAP rating for some configurations. Manual provides specific details on safety structure. Active Features ABS: Standard Anti-lock Braking System (ABS) Ebd: Electronic Brakeforce Distribution (EBD) Esp: Electronic Stability Program (ESP/ESC) might be optional or standard on higher trims. Passive Features Airbags: Front airbags (driver and passenger), side airbags, and curtain airbags (market/trim dependent). Seatbelts: Three-point seatbelts with pre-tensioners for front seats, ISOFIX child seat anchors. Body Structure: Reinforced safety cell, crumple zones, side impact protection beams. Technology Features Infotainment Audio System: Factory fitted CD player with radio, potentially with MP3 playback and...

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Basic Information
Identification
Make:	Kia
Model:	Carens
Year:	2008
Codes
Chassis Code:	UN

Introduction
Market Position
Segment:	Compact MPV (Multi-Purpose Vehicle) / Minivan
Target Audience:	Families seeking practical, versatile, and cost-effective transportation.
Competitive Analysis
Key Competitors:	Mazda5, Ford Focus C-Max (in some markets), Chevrolet Orlando (later years).
Key Features
Seating Capacity:	Typically 5 or 7 seats, offering flexible interior configurations.
Practicality:	Sliding rear doors for easy access, ample cargo space, and versatile seating arrangements.
Value Proposition:	Affordable pricing, good fuel economy (relative to its class), and a reputation for reliability.

Manual Details
Coverage Areas
Engine Mechanical:	Complete engine overhaul, disassembly, assembly, and component testing for all variants.
Engine Electrical:	Ignition system, fuel injection system, sensors, actuators, ECU diagnostics, and wiring diagrams.
Transmission Manual:	Clutch system, gearbox disassembly, assembly, and repair procedures.
Transmission Automatic:	Automatic transmission overhaul, diagnosis, fluid service, and electronic control unit (TCU) troubleshooting.
Drivetrain:	Front-wheel drive (FWD) and all-wheel drive (AWD) system components, differentials, and drive shafts.
Suspension:	Front and rear suspension systems, shock absorbers, springs, control arms, wheel bearings, and alignment specifications.
Steering:	Power steering system diagnosis, repair, fluid service, and steering column components.
Brakes:	Front and rear brake systems (disc and drum), ABS, EBD, brake fluid service, and component replacement.
Electrical System:	Battery, charging system, starting system, lighting, horn, wipers, power accessories, and fuse/relay identification.
HVAC:	Heating, ventilation, and air conditioning system diagnosis, refrigerant service, component replacement, and fan controls.
Body And Frame:	Body panel repair, door mechanisms, glass replacement, interior trim, and chassis component repair.
Diagnostics Troubleshooting:	Comprehensive diagnostic trouble codes (DTCs) and troubleshooting flowcharts for all major systems.
Page Count
Estimated Pages:	1500+
Manual Type
Type:	Workshop Service Repair Manual
Language
Language:	English
Format
Format:	PDF Download

Manual Coverage
Systems Covered
All Major Systems:	Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical, HVAC, Body, Emissions, Safety Systems.
Procedures Included
Maintenance:	Routine maintenance, scheduled service intervals, fluid changes, filter replacements, inspections.
Repair:	Component replacement, rebuild procedures, sub-assembly repair, and adjustment procedures.
Diagnostics:	Troubleshooting guides, fault code interpretation, testing procedures for sensors and actuators.
Specifications:	Torque specifications, fluid capacities, clearances, alignment data, electrical resistance values.
Technical Depth
Depth:	Comprehensive; covers basic maintenance to complete engine and transmission rebuilds, and advanced electrical diagnostics.

Manual Specifications
File Format
File Type:	Adobe PDF
Searchability:	Text-searchable PDF
Print Quality
Image Resolution:	High-resolution images and diagrams
Readability:	Clear text and easily understandable diagrams
Binding Type
Binding:	N/A (Digital Download)
Paper Type
Paper Quality:	N/A (Digital Download)

Engine Specifications
Primary Engine
Engine Code Petrol 1:	G4GC / G4ED (1.6L CVVT)
Engine Displacement Petrol 1:	1599 cc (1.6 Liters)
Engine Configuration Petrol 1:	Inline 4-cylinder, DOHC, 16-valve
Engine Horsepower Petrol 1:	Approx. 105-110 PS (metric horsepower)
Engine Torque Petrol 1:	Approx. 14.5 - 15.0 kgf·m (142 - 147 Nm)
Alternative Engine
Engine Code Petrol 2:	G4CP (2.0L CVVT)
Engine Displacement Petrol 2:	1975 cc (2.0 Liters)
Engine Configuration Petrol 2:	Inline 4-cylinder, DOHC, 16-valve
Engine Horsepower Petrol 2:	Approx. 137-140 PS (metric horsepower)
Engine Torque Petrol 2:	Approx. 18.5 - 19.0 kgf·m (181 - 186 Nm)
Engine Code Diesel:	D4EA (2.0L CRDi)
Engine Displacement Diesel:	1991 cc (2.0 Liters) Turbocharged Diesel
Engine Configuration Diesel:	Inline 4-cylinder, DOHC, 16-valve, Turbocharged with Intercooler
Engine Horsepower Diesel:	Approx. 115-125 PS (metric horsepower)
Engine Torque Diesel:	Approx. 28.0 - 30.0 kgf·m (275 - 294 Nm)
Fuel System
Fuel Type:	Unleaded Gasoline (Petrol), Diesel Fuel
Fuel Delivery:	Multi-point Fuel Injection (MPI) for petrol, Common Rail Direct Injection (CRDi) for diesel.
Emission Control:	Catalytic converter, oxygen sensors, EGR (for diesel).

Transmission
Standard
Manual:	5-speed manual transmission
Optional
Automatic:	4-speed automatic transmission
Features
Clutch:	Hydraulically actuated, dry single plate clutch (manual transmission).
Automatic Control:	Electronic control for automatic transmission, likely with adaptive shift logic.

Dimensions
Exterior
Length:	Approx. 4475 mm
Width:	Approx. 1790 mm
Height:	Approx. 1650 mm
Wheelbase:	Approx. 2750 mm
Ground Clearance:	Approx. 150 mm
Interior
Seating Capacity:	5 or 7 seats
Cargo
Cargo Volume Seats Up:	Varies significantly based on seat configuration (manual provides details).
Weights
Curb Weight:	Approx. 1400-1600 kg (depending on engine and transmission)
Gross Vehicle Weight:	Details provided in manual for specific models.

Safety Features
Ratings
NHTSA Rating:	Likely not rated by NHTSA in all markets, or ratings may vary by year/region. Manual will detail occupant protection.
Euro Ncap Rating:	Likely 4-star Euro NCAP rating for some configurations. Manual provides specific details on safety structure.
Active Features
ABS:	Standard Anti-lock Braking System (ABS)
Ebd:	Electronic Brakeforce Distribution (EBD)
Esp:	Electronic Stability Program (ESP/ESC) might be optional or standard on higher trims.
Passive Features
Airbags:	Front airbags (driver and passenger), side airbags, and curtain airbags (market/trim dependent).
Seatbelts:	Three-point seatbelts with pre-tensioners for front seats, ISOFIX child seat anchors.
Body Structure:	Reinforced safety cell, crumple zones, side impact protection beams.

Technology Features
Infotainment
Audio System:	Factory fitted CD player with radio, potentially with MP3 playback and aux input. Steering wheel audio controls may be present on higher trims.
Display:	Basic digital display for clock, odometer, trip computer. Higher trims might have a more advanced central display.
Driver Assistance
Parking Sensors:	Rear parking sensors were an optional feature on some models.
Connectivity
Bluetooth:	Bluetooth connectivity for hands-free calling and audio streaming was likely an optional feature, not standard across all trims.

Maintenance
Service Intervals
Oil Change Interval:	Typically every 10,000 km or 12 months, whichever comes first. Manual will specify exact intervals based on driving conditions.
Air Filter Replacement:	Recommended every 30,000-40,000 km, or as needed based on dusty conditions.
Spark Plug Replacement:	Refer to manual for specific plug type and interval (e.g., iridium plugs may have longer life).
Timing Belt Or Chain:	Petrol engines use a timing belt, typically requiring replacement around 90,000-100,000 km or 6 years. Diesel engines may use a timing chain or belt; manual will specify.
Fluid Specifications
Engine Oil Type:	API SL/SM or ACEA A3/B4, viscosity grade SAE 5W-30 or 10W-30 (check manual for exact spec based on engine and climate).
Coolant Type:	Ethylene glycol based coolant, long-life type (e.g., Hyundai/Kia's 'Super Long Life Coolant' or equivalent).
Transmission Fluid Manual:	GL-4 gear oil, SAE 75W-90 (capacity approx. 2.0-2.2 liters).
Transmission Fluid Automatic:	SP-III or equivalent ATF (capacity approx. 7-8 liters for complete drain/refill).
Brake Fluid Type:	DOT 3 or DOT 4 brake fluid.
Known Issues
Engine Performance:	Occasional reports of rough idle or power loss, often related to spark plugs, ignition coils, or fuel system cleanliness.
Suspension Wear:	Common wear items include sway bar links, ball joints, and bushings, especially with higher mileage.
HVAC System:	Blower motor resistor failure can lead to HVAC fan only working on high. Compressor clutch issues can occur.
Diesel Particulate Filter:	For the CRDi models, potential for DPF clogging if not driven in conditions to allow regeneration cycles.

Vehicle History
Brand Heritage
Kia History:	Kia Motors Corporation, a South Korean automobile manufacturer, has a history dating back to 1944, evolving from a bicycle and motorcycle maker to a major global automotive player known for value and increasingly, design and technology.
Model Evolution
Carens Generation:	This represents the second generation (UN) of the Kia Carens, launched in 2006. It succeeded the first generation (FC) and introduced a more modern design and improved features.
Production
Manufacturing Locations:	Primarily manufactured in South Korea, with potential for assembly in other Kia global facilities depending on the market.
Production Years:	2006-2012 (for the UN generation).

Awards & Recognition
Recognitions
Safety Awards:	As mentioned, the Carens often achieved good safety ratings in independent tests like Euro NCAP, indicating a focus on structural integrity and occupant protection for its class.
Ratings
Reliability Perception:	Generally perceived as a reliable vehicle with reasonable running costs, though specific component longevity can vary. The manual is crucial for maintaining reliability.