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Polaris 600 RMK Shift 155 2008 Repair Service Manual

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$133.00
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The 2008 Polaris RMK Shift 155 is a snowmobile engineered for mountain riding, featuring the Pro-Ride Chassis and a Polaris Liberty 600 Cleanfire Engine. This model, with its 155-inch track and aggressive lug pattern, was designed to offer agility and superior performance in deep snow conditions, competing in the 600cc class with other leading manufacturers. Its lightweight design and advanced suspension systems, including RydeFX Shocks, underscore Polaris's commitment to delivering a capable and reliable snowmobile for challenging terrain. This comprehensive workshop repair service manual provides detailed information for the service, maintenance, and repair of the 2008 Polaris RMK Shift 155 snowmobile. It covers essential areas such as engine overhaul, drivetrain systems, chassis and suspension, and electrical systems, offering step-by-step procedures, troubleshooting guides, and technical specifications. This manual is an invaluable resource for owners, mechanics, and technicians seeking to maintain the optimal performance and longevity of their vehicle. 🏷️ Basic Information Identification Make: Polaris Model: RMK Shift Year: 2008 Trim Level: Shift 155 Product Type: Snowmobile Codes Vin Code Prefix: 4P7 👋 Introduction Market Position Positioning: The Polaris 600 RMK Shift 155 was positioned as a capable mountain sled for the 2008 season, emphasizing its agility and powder performance in its class. Competitive Analysis Competitors: Competed directly with mountain-specific models from Ski-Doo (Summit series), Yamaha (Phazer MTX), and Arctic Cat (M Series) in the 600cc class. Key Features Features: Pro-Ride Chassis (introduced for 2008), Polaris Liberty 600 Cleanfire Engine, RydeFX Shocks, 155-inch track with aggressive lug pattern, quick-release track system (on some configurations), lightweight design. 📋 Manual Details Coverage Areas Primary Coverage: Service, Maintenance, Repair, Troubleshooting Secondary Coverage: Diagnostics, Electrical System, Engine Overhaul, Suspension, Tracks Page Count Estimated Pages: 800+ Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine assembly/disassembly, lubrication, cooling, fuel system, ignition system, exhaust system, starting system, charging system, engine diagnostics. Drivetrain Systems: CVT (Continuously Variable Transmission) clutch tuning and service, chaincase, drive axle, driven axle, snowmobile track maintenance and replacement. Chassis Systems: Front suspension geometry and alignment, rear suspension calibration and repair, steering system, skis, brake system, controls (throttle, brakes, reverse). Electrical Systems: Wiring diagrams, component testing, lighting, battery maintenance, sensor diagnostics, ECU (Engine Control Unit) troubleshooting. Bodywork And Plastics: Panel removal and installation, decal placement, seat service, storage compartment access. Procedures Included Maintenance Procedures: Routine checks, lubrication points, belt inspection, spark plug replacement, air filter service, coolant checks, track tension adjustment. Repair Procedures: Engine rebuilds, clutch replacement, suspension component repair, brake caliper service, steering linkage replacement, electrical component repair. Troubleshooting Guides: Step-by-step diagnostics for common and uncommon performance issues, error code interpretation, no-start conditions, poor running symptoms. Technical Specifications: Torque specifications for all fasteners, electrical resistance values, compression test parameters, fluid capacities, gear ratios. Technical Depth Depth: Comprehensive, suitable for professional technicians and experienced DIY enthusiasts. Covers detailed disassembly and reassembly steps. 📊 Manual Specifications File Format Format: PDF Searchable Text: Yes Print Quality Quality: High-resolution, clear diagrams and text. Binding Type Type: N/A (Digital PDF) Paper Type Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: 2-stroke, liquid-cooled, Liberty 600 Cleanfire Displacement: 599cc Bore X Stroke: 73.9 mm x 72 mm Horsepower Estimate: Approximately 115-125 HP (stock, unverified without exact manual spec) Compression Ratio: 7.2:1 (typical for this era Cleanfire) Performance Ignition System: CDI (Capacitor Discharge Ignition) with advance timing Exhaust System: Engage Exhaust System with silencing and performance tuning Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with individual throttle bodies (ITBs) Recommended Fuel: 87-octane unleaded gasoline (verify with manual for precise spec) Oil Injection: Automatic Oil Injection (API-TC or ISO-L-EGD certified 2-stroke oil) 🔧 Transmission Standard Type: Polaris P-85 Primary Clutch & Arctic (AA) Drive Clutch (P-85 and Arctic Cat drives are common interchange or similar design) Secondary Clutch: Polaris TEAM Driven Clutch (or similar model) Features Clutch Tuning: Adjustable weights and helix for rider preference and snow conditions. Gear Reduction: Chaincase with single-speed reduction (specific ratios detailed in manual). 📐 Dimensions Exterior Track Length: 155 inches Track Width: 15 inches Lug Height: 2.25 inches (typical for RMK models) Weights Dry Weight Estimate: Approx. 420-440 lbs (unverified without exact manual spec) Fuel Capacity: 10.2 gallons 🛡️ Safety Features Ratings General Safety: Adherence to operating procedures outlined in the manual is crucial for safe operation. Follow all warnings and precautions. Active Features Braking System: Hydraulic disc brake with braided stainless steel lines (typical for performance models). Passive Features Rollover Protection: No specific rollover protection structure, emphasis on rider skill and terrain awareness. Lighting: Halogen headlights for visibility, LED taillight. 💡 Technology Features Infotainment Display Panel: Digital/analog instrument cluster with speedometer, tachometer, odometer, trip meter, fuel level, and indicator lights. Driver Assistance Features: N/A (Snowmobiles of this era do not typically feature electronic driver assistance systems beyond basic engine management)....
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Art.-Nr: 89470
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Polaris 600 RMK Shift 155 2008 Repair Service ManualPolaris 600 RMK Shift 155 2008 Repair Service ManualPolaris 600 RMK Shift 155 2008 Repair Service ManualPolaris 600 RMK Shift 155 2008 Repair Service Manual
The 2008 Polaris RMK Shift 155 is a snowmobile engineered for mountain riding, featuring the Pro-Ride Chassis and a Polaris Liberty 600 Cleanfire Engine. This model, with its 155-inch track and aggressive lug pattern, was designed to offer agility and superior performance in deep snow conditions, competing in the 600cc class with other leading manufacturers. Its lightweight design and advanced suspension systems, including RydeFX Shocks, underscore Polaris's commitment to delivering a capable and reliable snowmobile for challenging terrain. This comprehensive workshop repair service manual provides detailed information for the service, maintenance, and repair of the 2008 Polaris RMK Shift 155 snowmobile. It covers essential areas such as engine overhaul, drivetrain systems, chassis and suspension, and electrical systems, offering step-by-step procedures, troubleshooting guides, and technical specifications. This manual is an invaluable resource for owners, mechanics, and technicians seeking to maintain the optimal performance and longevity of their vehicle.
🏷️ Basic Information
Identification
Make:
Polaris
Model:
RMK Shift
Year:
2008
Trim Level:
Shift 155
Product Type:
Snowmobile
Codes
Vin Code Prefix:
4P7
👋 Introduction
Market Position
Positioning:
The Polaris 600 RMK Shift 155 was positioned as a capable mountain sled for the 2008 season, emphasizing its agility and powder performance in its class.
Competitive Analysis
Competitors:
Competed directly with mountain-specific models from Ski-Doo (Summit series), Yamaha (Phazer MTX), and Arctic Cat (M Series) in the 600cc class.
Key Features
Features:
Pro-Ride Chassis (introduced for 2008), Polaris Liberty 600 Cleanfire Engine, RydeFX Shocks, 155-inch track with aggressive lug pattern, quick-release track system (on some configurations), lightweight design.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Maintenance, Repair, Troubleshooting
Secondary Coverage:
Diagnostics, Electrical System, Engine Overhaul, Suspension, Tracks
Page Count
Estimated Pages:
800+
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine assembly/disassembly, lubrication, cooling, fuel system, ignition system, exhaust system, starting system, charging system, engine diagnostics.
Drivetrain Systems:
CVT (Continuously Variable Transmission) clutch tuning and service, chaincase, drive axle, driven axle, snowmobile track maintenance and replacement.
Chassis Systems:
Front suspension geometry and alignment, rear suspension calibration and repair, steering system, skis, brake system, controls (throttle, brakes, reverse).
Electrical Systems:
Wiring diagrams, component testing, lighting, battery maintenance, sensor diagnostics, ECU (Engine Control Unit) troubleshooting.
Bodywork And Plastics:
Panel removal and installation, decal placement, seat service, storage compartment access.
Procedures Included
Maintenance Procedures:
Routine checks, lubrication points, belt inspection, spark plug replacement, air filter service, coolant checks, track tension adjustment.
Repair Procedures:
Engine rebuilds, clutch replacement, suspension component repair, brake caliper service, steering linkage replacement, electrical component repair.
Troubleshooting Guides:
Step-by-step diagnostics for common and uncommon performance issues, error code interpretation, no-start conditions, poor running symptoms.
Technical Specifications:
Torque specifications for all fasteners, electrical resistance values, compression test parameters, fluid capacities, gear ratios.
Technical Depth
Depth:
Comprehensive, suitable for professional technicians and experienced DIY enthusiasts. Covers detailed disassembly and reassembly steps.
📊 Manual Specifications
File Format
Format:
PDF
Searchable Text:
Yes
Print Quality
Quality:
High-resolution, clear diagrams and text.
Binding Type
Type:
N/A (Digital PDF)
Paper Type
Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
2-stroke, liquid-cooled, Liberty 600 Cleanfire
Displacement:
599cc
Bore X Stroke:
73.9 mm x 72 mm
Horsepower Estimate:
Approximately 115-125 HP (stock, unverified without exact manual spec)
Compression Ratio:
7.2:1 (typical for this era Cleanfire)
Performance
Ignition System:
CDI (Capacitor Discharge Ignition) with advance timing
Exhaust System:
Engage Exhaust System with silencing and performance tuning
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with individual throttle bodies (ITBs)
Recommended Fuel:
87-octane unleaded gasoline (verify with manual for precise spec)
Oil Injection:
Automatic Oil Injection (API-TC or ISO-L-EGD certified 2-stroke oil)
🔧 Transmission
Standard
Type:
Polaris P-85 Primary Clutch & Arctic (AA) Drive Clutch (P-85 and Arctic Cat drives are common interchange or similar design)
Secondary Clutch:
Polaris TEAM Driven Clutch (or similar model)
Features
Clutch Tuning:
Adjustable weights and helix for rider preference and snow conditions.
Gear Reduction:
Chaincase with single-speed reduction (specific ratios detailed in manual).
📐 Dimensions
Exterior
Track Length:
155 inches
Track Width:
15 inches
Lug Height:
2.25 inches (typical for RMK models)
Weights
Dry Weight Estimate:
Approx. 420-440 lbs (unverified without exact manual spec)
Fuel Capacity:
10.2 gallons
🛡️ Safety Features
Ratings
General Safety:
Adherence to operating procedures outlined in the manual is crucial for safe operation. Follow all warnings and precautions.
Active Features
Braking System:
Hydraulic disc brake with braided stainless steel lines (typical for performance models).
Passive Features
Rollover Protection:
No specific rollover protection structure, emphasis on rider skill and terrain awareness.
Lighting:
Halogen headlights for visibility, LED taillight.
💡 Technology Features
Infotainment
Display Panel:
Digital/analog instrument cluster with speedometer, tachometer, odometer, trip meter, fuel level, and indicator lights.
Driver Assistance
Features:
N/A (Snowmobiles of this era do not typically feature electronic driver assistance systems beyond basic engine management).
Connectivity
Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change:
Refer to manual; typically checked before each ride, with specific intervals for gearbox oil.
Clutch Inspection:
Recommended every 500 miles or annually. Belt inspection before each ride.
Spark Plug Replacement:
Recommended every 1,000-1,500 miles or as per manual. Use NGK plugs (e.g., BR9ECS-2 or similar).
Track Tension:
Check and adjust before each ride based on conditions. Typically 1/2 to 3/4 inch deflection.
Fluid Specifications
Engine Oil:
2-stroke synthetic oil meeting API-TC or ISO-L-EGD standards. Specific Polaris-branded oils recommended.
Gearbox Oil:
SAE 75W-90 Synthetic Gear Lubricant. Capacity approximately 8 oz (check manual for exact amount).
Coolant:
Polaris Premium 2-Stroke Antifreeze/Coolant or equivalent ethylene glycol-based coolant with corrosion inhibitors. Mix 50/50 with distilled water.
Known Issues
Common Wear Items:
Drive belts (NVH, fatigue), clutch rollers, carbides, hyfax, suspension bushings, exhaust heat shields, ignition coils can be prone to failure under heavy use.
Efi System:
Occasional issues with throttle position sensors (TPS) or idle air control (IAC) motors; regular cleaning of throttle bodies is advised.
Pro Ride Chassis:
Some early models might have experienced wear in specific suspension pivot points requiring periodic inspection and lubrication.
📚 Vehicle History
Brand Heritage
Heritage:
Polaris has a long-standing history in snowmobile manufacturing, originating in the early 1950s and known for innovation in off-road and snow vehicle technology.
Model Evolution
Rmk Lineage:
The RMK (Ridgeline Mountain Kommand) line has been a cornerstone of Polaris's mountain-focused snowmobiles, continuously evolving with chassis designs and engine technology to improve deep snow performance and handling.
2008 Updates:
The 2008 model year saw the introduction of the Pro-Ride chassis, a significant engineering advancement aimed at improving rider position, weight distribution, and overall chassis dynamics for better control in challenging mountain terrain.
Production
Manufacturing Location:
Polaris snowmobiles are primarily manufactured in Roseau, Minnesota, USA.
🏆 Awards & Recognition
Recognitions
Industry Reviews:
While specific awards for the 2008 600 RMK Shift 155 may not be readily available, Polaris's RMK lineup consistently received praise for its deep snow capability and rider-forward ergonomics in industry publications during that period.
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