The 2008 Sportsman 800 Touring is a robust All-Terrain Vehicle (ATV) designed for both recreational riding and utility tasks, offering a dual-purpose touring experience. Engineered for comfort and capability, this ATV features a powerful 760cc V-twin engine, an on-demand All-Wheel Drive system for superior traction, and a touring package that includes a comfortable passenger seat with backrest. Its significant suspension travel and ample ground clearance allow it to handle varied terrain with ease, making it suitable for trail enthusiasts, hunters, and utility users who require reliable performance and extended ride comfort. This comprehensive factory service manual provides detailed instructions for the maintenance, repair, and troubleshooting of your 2008 Sportsman 800 Touring ATV. It covers all major systems, including the engine, transmission, drivetrain, suspension, brakes, and electrical systems, offering step-by-step procedures for component disassembly, assembly, and adjustments. With in-depth diagnostic information, electrical schematics, and technical specifications, this manual is an essential resource for owners and technicians alike to ensure the optimal performance, longevity, and safety of the vehicle. 🏷️ Basic Information Identification Make: Polaris Model: Sportsman 800 Touring Year: 2008 Vehicle Type: All-Terrain Vehicle (ATV) Codes Vin Code: Polaris ATVs typically use a 17-character VIN, but specific code ranges for this model are best referenced within the manual. 👋 Introduction Market Position Category: Dual-purpose touring ATV Target Audience: Recreational riders, hunters, trail enthusiasts, and utility users requiring comfortable, long-distance capability. Competitive Analysis Key Competitors: Can-Am Outlander Max, Arctic Cat TRV, Honda Rubicon/Foreman, Yamaha Grizzly 700. Key Features Touring Package: Includes passenger seat with backrest and ergonomic handgrips, providing enhanced rider and passenger comfort for extended rides. Engine Power: Robust 800cc class engine for ample pulling power and comfortable cruising speeds. Suspension Travel: Significant suspension travel for absorbing trail imperfections and maintaining ride quality. 4X4 Capability: On-demand AWD system for superior traction in challenging terrain. 📋 Manual Details Coverage Areas Primary Coverage: Full Service and Repair for 2008 Polaris Sportsman 800 Touring ATV Secondary Coverage: Maintenance, troubleshooting, diagnostics, component replacement, electrical systems, wiring diagrams Page Count Estimated Pages: Approximately 500-700 pages (typical for comprehensive factory service manuals) Manual Type Type: Factory Service Manual (FSM) / Repair Manual Language Language: English Format Format: Downloadable Digital Format (PDF) File Format: PDF (Portable Document Format) Searchability: Searchable text within the PDF for quick information retrieval. Printability: Printable pages for workshop use. Quality: High-resolution scans of original factory documentation. Binding Type: N/A (Downloadable Digital Format) Paper Type: N/A (Digital Format) 📖 Manual Coverage Systems Covered Engine: Detailed disassembly, assembly, inspection, and repair procedures for the 760cc V-twin engine. Transmission: Service for the Automatic Polaris Variable Transmission (PVT), including belt inspection, clutch adjustments, and gearbox service. Drivetrain: Front and rear drive systems, differentials, CV joints, drive shafts, and final drive maintenance. Suspension: Front and rear independent suspension systems, shock absorbers, control arms, bushings, and alignment procedures. Brakes: Hydraulic brake system, caliper service, brake pad replacement, fluid bleeding, master cylinder, and brake lines. Electrical: Complete electrical system schematics, starter, alternator, battery, lighting, ignition system, and accessory wiring. Fuel System: Fuel pump, fuel injectors (EFI), fuel lines, fuel filter, and carburetor service (if applicable to specific variants). Cooling System: Radiator, fan, coolant hoses, thermostat, and coolant specifications and service procedures. Exhaust System: Exhaust pipe, muffler, and heat shield inspection and replacement. Steering: Steering column, tie rods, steering linkage, and any power steering system components. Body And Frame: Body panels, seat removal, rack systems, and frame inspection. Procedures Included Maintenance: Oil changes, filter replacements, lubrication, spark plug service, battery checks, and general upkeep. Troubleshooting: Diagnostic flowcharts and procedures for common and uncommon issues, with symptom-based problem solving. Repair: Step-by-step instructions for component removal, repair, and reinstallation for all major systems. Diagnostics: Procedures for diagnosing electrical faults, engine performance issues, and mechanical problems. Adjustments: Carburetor (if applicable), throttle cable, clutch, and brake lever adjustments. Technical Depth Depth: Comprehensive, covering everything from basic rider maintenance to complete engine and transmission rebuilds. Diagnostics Level: Advanced diagnostics, including interpretation of error codes and electrical testing. Torque Specifications: Detailed torque values for critical fasteners across all systems. ⚙️ Engine Specifications Primary Engine Engine Type: V-Twin, 4-stroke, SOHC Displacement: 760cc (approx.) Bore X Stroke: Refer to manual for precise specifications (typical for 800cc V-Twins range around 90mm x 75mm). Cooling System: Liquid-cooled Performance Horsepower: Approximately 55 HP (estimated, actual figures may vary based on specific tuning and source). Torque: Refer to manual for precise specifications (typically around 45-50 lb-ft). Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Ignition: CDI (Capacitor Discharge Ignition) Fuel Type: Unleaded gasoline (minimum 87 octane recommended) 🔧 Transmission Standard Type: Automatic Polaris Variable Transmission (PVT) Drive Selection: 2WD / 4WD On-Demand Features Gear Reduction: High/Low range, Neutral, Reverse Clutch Type: Primary and secondary clutch system (e.g., Heavy-duty belt drive) Fluid Type Transmission Fluid: Polaris AGL Synthetic Gearcase Lubricant (or equivalent API GL-4,...