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2008 Smart Fortwo Service & Repair Manual

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🏷️ Basic Information Identification Make: Smart Model: Fortwo Model Year: 2008 Generation Generation: Second Generation (Type 451) Generation Years: 2007-2014 Codes Chassis Code: 451 👋 Introduction Market Position Market Position: The Smart Fortwo is positioned as a premium microcar, emphasizing urban mobility, fuel efficiency, and unique design. This manual caters to owners and independent repair facilities seeking factory-level repair information. Competitive Analysis Competitive Analysis: Competes with other compact city cars but differentiates itself with its distinctive two-seat configuration and compact dimensions. The availability of licensed OE data differentiates this manual from generic repair guides. Key Features Key Features: Officially licensed OE material, accessible online, year-long subscription, compatible with multiple devices, provides comprehensive coverage for all major vehicle systems. 📋 Manual Details Coverage Areas Coverage Areas: Engine, Transmission, Brakes, Suspension, Steering, Electrical System, HVAC, Bodywork, Chassis, Diagnostics, Maintenance Page Count Page Count: Extensive online content; equivalent to over 1000 printed pages Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: Online Software / Digital Access 📖 Manual Coverage Systems Covered Systems Covered: Engine mechanicals (1.0L & 0.8L Diesel), Powertrain Control Module (PCM), Turbocharger, Ignition System, Fuel System, Cooling System, Exhaust System, Automatic Manual Transmission (AMT), Clutch System, Anti-lock Braking System (ABS), Electronic Stability Program (ESP), Power Steering, Suspension (Front & Rear), Wheel Alignment, Body Electrical (Lighting, Wipers, Power Accessories), Climate Control (HVAC), Safety Systems (Airbags), Diagnostic Trouble Codes (DTCs), Body Repair, Wiring Diagrams Body Electrical Specifics: Detailed wiring diagrams for all circuits, including lighting (headlights, taillights, interior), power windows, central locking, wipers, horn, instrument cluster, and body control modules. Procedures Included Procedures Included: Routine maintenance, Inspection procedures, Engine removal and installation, Cylinder head service, Piston and connecting rod service, Crankshaft and camshaft service, Turbocharger replacement, Fuel injector testing and replacement, Spark plug replacement, Oil and filter change, Coolant flush and refill, Transmission fluid change, Brake pad and rotor replacement, Brake caliper service, Power steering fluid flush, Suspension component replacement (shocks, struts, control arms), Wheel bearing replacement, Steering rack repair, Electrical component testing and replacement, HVAC system diagnosis and repair, Airbag system service (with safety precautions), Diagnostic code retrieval and interpretation, Body panel alignment and repair, Starter motor and alternator testing, Battery maintenance, Lamp replacement, Fuse and relay testing, Interior trim removal and installation Chassis Repair: Procedures for frame alignment checks, subframe mounting, and Tridion cell integrity checks. Technical Depth Technical Depth: Comprehensive; covers basic maintenance to advanced diagnostics and component-level repairs, including torque specifications, wiring schematics, and diagnostic flowcharts. Diagnostic Tools: Information on using factory-compatible diagnostic scan tools (e.g., XENTRY/DAS) for reading and clearing fault codes, performing actuations, and adapting control modules. 📊 Manual Specifications File Format File Format: Web-based access, viewable on any internet-connected device via a web browser. Print Quality Print Quality: N/A (Digital format); High-resolution graphics and searchable text. Binding Type Binding Type: N/A (Digital format) Paper Type Paper Type: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Primary Engine: 1.0L (999cc) Naturally Aspirated 3-cylinder Petrol Performance Horsepower Petrol: 71 hp (52 kW) @ 5750 rpm Torque Petrol: 96 Nm (71 lb-ft) @ 2500 rpm Engine Options Engine Options: 1.0L (999cc) Turbocharged 3-cylinder Petrol (84 hp / 62 kW), 0.8L (799cc) Turbocharged 3-cylinder Diesel (45 hp / 33 kW) Fuel System Fuel System: Electronic Fuel Injection (EFI) Engine Codes Engine Codes: M132 (1.0L NA Petrol), M266 (1.0L Turbo Petrol - less common for 2008), OM660 (0.8L Diesel) Engine Displacements Engine Displacements Available: 799cc (Diesel), 999cc (Petrol) 🔧 Transmission Standard Transmission Standard: 5-speed Automated Manual Transmission (Softouch) Optional Transmission Optional: N/A Features Transmission Features: Semi-automatic operation with sequential shifting, clutch actuated by an electro-hydraulic system. Fluid Specifications Transmission Fluid Type: Refer to specific OE manual for exact MB-Approval specification (e.g., MB 236.12 or similar ATF) Transmission Type Transmission Type Details: Automated Manual Transmission (AMT) with clutch actuator and shift actuator control. 📐 Dimensions Exterior Length: 2695 mm (106.1 in) Width: 1515 mm (59.6 in) Height: 1488 mm (58.6 in) Wheelbase: 1867 mm (73.5 in) Weights Curb Weight: Approx. 730-750 kg (1609-1653 lbs) depending on engine and options Gross Weight: Approx. 1000-1030 kg (2205-2271 lbs) Interior Seating Capacity: 2 🛡️ Safety Features Ratings Euroncap Rating: 4-star (for the second generation model, although specific tests for 2008 may vary) Active Features Active Features: Anti-lock Braking System (ABS), Electronic Stability Program (ESP), Traction Control System (TCS), Power Steering Passive Features Passive Features: Driver and Passenger Airbags, Side Airbags (optional), Reinforced Safety Cell (Tridion safety cell), Seatbelt Pretensioners Seatbelt Features: Three-point inertia-reel seatbelts with pre-tensioners. 💡 Technology Features Infotainment Infotainment Features: Basic CD player with RDS, optional MP3 playback and AUX input. Speaker configurations varied by trim level. Infotainment Controls: Typically operated via buttons on the head unit and steering wheel controls (on higher trims). Driver Assistance Driver Assistance: ABS, ESP, Traction Control. Connectivity Connectivity Options: Limited; typically featured...
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2008 Smart Fortwo Service & Repair Manual
🏷️ Basic Information
Identification
Make:
Smart
Model:
Fortwo
Model Year:
2008
Generation
Generation:
Second Generation (Type 451)
Generation Years:
2007-2014
Codes
Chassis Code:
451
👋 Introduction
Market Position
Market Position:
The Smart Fortwo is positioned as a premium microcar, emphasizing urban mobility, fuel efficiency, and unique design. This manual caters to owners and independent repair facilities seeking factory-level repair information.
Competitive Analysis
Competitive Analysis:
Competes with other compact city cars but differentiates itself with its distinctive two-seat configuration and compact dimensions. The availability of licensed OE data differentiates this manual from generic repair guides.
Key Features
Key Features:
Officially licensed OE material, accessible online, year-long subscription, compatible with multiple devices, provides comprehensive coverage for all major vehicle systems.
📋 Manual Details
Coverage Areas
Coverage Areas:
Engine, Transmission, Brakes, Suspension, Steering, Electrical System, HVAC, Bodywork, Chassis, Diagnostics, Maintenance
Page Count
Page Count:
Extensive online content; equivalent to over 1000 printed pages
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Online Software / Digital Access
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine mechanicals (1.0L & 0.8L Diesel), Powertrain Control Module (PCM), Turbocharger, Ignition System, Fuel System, Cooling System, Exhaust System, Automatic Manual Transmission (AMT), Clutch System, Anti-lock Braking System (ABS), Electronic Stability Program (ESP), Power Steering, Suspension (Front & Rear), Wheel Alignment, Body Electrical (Lighting, Wipers, Power Accessories), Climate Control (HVAC), Safety Systems (Airbags), Diagnostic Trouble Codes (DTCs), Body Repair, Wiring Diagrams
Body Electrical Specifics:
Detailed wiring diagrams for all circuits, including lighting (headlights, taillights, interior), power windows, central locking, wipers, horn, instrument cluster, and body control modules.
Procedures Included
Procedures Included:
Routine maintenance, Inspection procedures, Engine removal and installation, Cylinder head service, Piston and connecting rod service, Crankshaft and camshaft service, Turbocharger replacement, Fuel injector testing and replacement, Spark plug replacement, Oil and filter change, Coolant flush and refill, Transmission fluid change, Brake pad and rotor replacement, Brake caliper service, Power steering fluid flush, Suspension component replacement (shocks, struts, control arms), Wheel bearing replacement, Steering rack repair, Electrical component testing and replacement, HVAC system diagnosis and repair, Airbag system service (with safety precautions), Diagnostic code retrieval and interpretation, Body panel alignment and repair, Starter motor and alternator testing, Battery maintenance, Lamp replacement, Fuse and relay testing, Interior trim removal and installation
Chassis Repair:
Procedures for frame alignment checks, subframe mounting, and Tridion cell integrity checks.
Technical Depth
Technical Depth:
Comprehensive; covers basic maintenance to advanced diagnostics and component-level repairs, including torque specifications, wiring schematics, and diagnostic flowcharts.
Diagnostic Tools:
Information on using factory-compatible diagnostic scan tools (e.g., XENTRY/DAS) for reading and clearing fault codes, performing actuations, and adapting control modules.
📊 Manual Specifications
File Format
File Format:
Web-based access, viewable on any internet-connected device via a web browser.
Print Quality
Print Quality:
N/A (Digital format); High-resolution graphics and searchable text.
Binding Type
Binding Type:
N/A (Digital format)
Paper Type
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Primary Engine:
1.0L (999cc) Naturally Aspirated 3-cylinder Petrol
Performance
Horsepower Petrol:
71 hp (52 kW) @ 5750 rpm
Torque Petrol:
96 Nm (71 lb-ft) @ 2500 rpm
Engine Options
Engine Options:
1.0L (999cc) Turbocharged 3-cylinder Petrol (84 hp / 62 kW), 0.8L (799cc) Turbocharged 3-cylinder Diesel (45 hp / 33 kW)
Fuel System
Fuel System:
Electronic Fuel Injection (EFI)
Engine Codes
Engine Codes:
M132 (1.0L NA Petrol), M266 (1.0L Turbo Petrol - less common for 2008), OM660 (0.8L Diesel)
Engine Displacements
Engine Displacements Available:
799cc (Diesel), 999cc (Petrol)
🔧 Transmission
Standard
Transmission Standard:
5-speed Automated Manual Transmission (Softouch)
Optional
Transmission Optional:
N/A
Features
Transmission Features:
Semi-automatic operation with sequential shifting, clutch actuated by an electro-hydraulic system.
Fluid Specifications
Transmission Fluid Type:
Refer to specific OE manual for exact MB-Approval specification (e.g., MB 236.12 or similar ATF)
Transmission Type
Transmission Type Details:
Automated Manual Transmission (AMT) with clutch actuator and shift actuator control.
📐 Dimensions
Exterior
Length:
2695 mm (106.1 in)
Width:
1515 mm (59.6 in)
Height:
1488 mm (58.6 in)
Wheelbase:
1867 mm (73.5 in)
Weights
Curb Weight:
Approx. 730-750 kg (1609-1653 lbs) depending on engine and options
Gross Weight:
Approx. 1000-1030 kg (2205-2271 lbs)
Interior
Seating Capacity:
2
🛡️ Safety Features
Ratings
Euroncap Rating:
4-star (for the second generation model, although specific tests for 2008 may vary)
Active Features
Active Features:
Anti-lock Braking System (ABS), Electronic Stability Program (ESP), Traction Control System (TCS), Power Steering
Passive Features
Passive Features:
Driver and Passenger Airbags, Side Airbags (optional), Reinforced Safety Cell (Tridion safety cell), Seatbelt Pretensioners
Seatbelt Features:
Three-point inertia-reel seatbelts with pre-tensioners.
💡 Technology Features
Infotainment
Infotainment Features:
Basic CD player with RDS, optional MP3 playback and AUX input. Speaker configurations varied by trim level.
Infotainment Controls:
Typically operated via buttons on the head unit and steering wheel controls (on higher trims).
Driver Assistance
Driver Assistance:
ABS, ESP, Traction Control.
Connectivity
Connectivity Options:
Limited; typically featured an AUX input for external audio devices. Bluetooth connectivity was not standard on most 2008 models.
🔧 Maintenance
Service Intervals
Service Intervals:
Annual inspection or every 15,000 km (9,300 miles), whichever comes first. Specific component checks may have different intervals.
Brake Fluid Change Interval:
Every 2 years, regardless of mileage.
Fluid Specifications
Engine Oil Type:
SAE 5W-40, meeting MB-Approval 229.5 or 229.51 specification
Coolant Type:
Glysantin G48 or equivalent, pre-diluted ethylene glycol-based coolant
Brake Fluid Type:
DOT 4
Windshield Washer Fluid:
Water with appropriate washer fluid additive
Engine Oil Capacity:
Approx. 3.2 - 3.7 Liters (3.4 - 3.9 US Quarts) for the 1.0L petrol engine. Refer to manual for exact capacity.
Known Issues
Known Issues:
Early models of the AMT transmission can exhibit rough shifting. Clutch actuator wear, potential issues with the SAM (Signal Acquisition and Actuation) module, and occasional electrical gremlins are noted in forums. Turbocharger wastegate issues on petrol models.
Filter Part Numbers
Oil Filter Part Number:
Refer to OE or reputable aftermarket supplier for specific part numbers (e.g., Mann-Filter W 712/4, Mahle KL 105)
Air Filter Part Number:
Refer to OE or reputable aftermarket supplier for specific part numbers (e.g., Mann-Filter C 16 300)
Cabin Filter Part Number:
Refer to OE or reputable aftermarket supplier for specific part numbers (e.g., Mann-Filter CU 2536)
📚 Vehicle History
Brand Heritage
Brand Heritage:
Smart is a brand of Daimler AG, known for its innovative approach to urban mobility and compact vehicle design.
Model Evolution
Model Evolution:
The second generation Fortwo (Type 451) introduced a significant redesign from the first generation (Type 450), featuring a longer wheelbase, wider track, improved safety, and updated powertrains. It maintained its core identity as a highly maneuverable, two-seater city car.
Model Evolution Key Changes:
Increased safety standards, improved ride comfort, and more powerful engine options compared to the first generation.
Production
Production Location:
Hambach, France
🏆 Awards & Recognition
Recognitions
Recognitions:
While specific awards for the 2008 model year might be niche, the Smart Fortwo brand has been recognized for its innovative design and contribution to urban mobility solutions.
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