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2008 Suzuki LS650 Service Repair Manual Download PDF

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Basic Information Identification Make: Suzuki Model: LS650 Savage Model Designation: LS650 Codes Chassis Code: LS650P Engine Code: G526 Introduction Market Position Segment: Cruiser/Chopper motorcycle segment. Competitive Analysis Competitors: Competed with other single-cylinder cruisers and smaller displacement V-twins from Honda, Yamaha, Kawasaki. Key Features Engine Configuration: Iconic large-displacement single-cylinder engine. Styling: Classic cruiser styling with a minimalist approach. Accessibility: Known for its user-friendliness and ease of maintenance, appealing to a broad range of riders. Manual Details Coverage Areas Applicable Years: 2006, 2007, 2008, 2009 Covered Models: LS650, LS650K7, LS650K8, LS650K9 Page Count Estimated Pages: Extensive, comprehensive coverage implies several hundred pages. Manual Type Type: Factory Service and Repair Manual Language Language: English Format Format: PDF Download Compatibility: Windows and MAC Reader Requirement: Adobe PDF Reader Manual Coverage Systems Covered Engine: Complete engine overhaul, including internal components, timing, valve adjustments. Fuel System: Carburetor tuning, fuel pump, fuel lines, fuel tank servicing. Lubrication System: Oil pump, oil filter, oil passages, oil pressure checks. Emission Control: Exhaust system, emission control devices, regulatory information. Electrical System: Ignition system, lighting, charging system (stator, regulator/rectifier), starter, battery, wiring diagrams. Chassis: Frame, suspension (front forks, rear shock), steering, wheels, tires. Brakes: Front and rear brake systems, including master cylinders, calipers, lines, and bleeding procedures. Bodywork: Body panels, seat, fuel tank, fenders, mounting hardware. Procedures Included Maintenance: Routine checks, oil changes, filter replacements, spark plug service, chain adjustment. Tune Up: Carburetor synchronization, ignition timing adjustments, idle speed settings. Troubleshooting: Diagnostic guides for common problems and their solutions, fault finding based on symptoms. Rebuild Refurbish Restore: Comprehensive instructions for engine rebuilds, carburetor overhauls, and general restoration tasks. Wiring Schematics: Detailed electrical system wiring diagrams for accurate troubleshooting and repair. Technical Depth Depth: Factory-level detail, suitable for both DIY enthusiasts and professional mechanics. Instruction Style: Step-by-step instructions with exploded views and diagrams. Manual Specifications File Format Quality: High-resolution PDF for clear visibility and readability. Print Quality Printability: Yes, printable for hard copy reference. Binding Type Binding: N/A (Digital download) Paper Type Paper Type: N/A (Digital download) Engine Specifications Primary Engine Type: 4-stroke, SOHC, 2-valve, air-cooled single-cylinder Displacement: 652 cc (39.8 cu. in.) Bore X Stroke: 94.0 mm x 94.0 mm (3.70 in x 3.70 in) Compression Ratio: 8.8:1 Performance Horsepower Estimated: Approx. 45 HP @ 5,500 rpm (varies slightly by year/region) Torque Estimated: Approx. 51.7 lb-ft @ 3,500 rpm (varies slightly by year/region) Fuel System Carburetor: Mikuni BS36, CV type with accelerator pump Fuel Type: Unleaded gasoline, Octane rating 91 or higher recommended. Fuel Tank Capacity: 11.0 L (2.9 US gal.) Transmission Standard Type: 5-speed, constant mesh, return-type Clutch: Wet, multi-plate, cable-actuated Features Final Drive: Chain drive, sealed Dimensions Exterior Overall Length: 2,255 mm (88.8 in.) Overall Width: 750 mm (29.5 in.) Overall Height: 1,115 mm (43.9 in.) Wheelbase: 1,515 mm (59.6 in.) Weights Dry Weight: Approx. 167 kg (368 lbs) Curb Weight: Approx. 175 kg (386 lbs) Max Load: Refer to manual for rider and cargo weight limits. Safety Features Ratings Safety Standards: Manufactured to meet all applicable road safety standards for its class and era. Active Features Braking System: Hydraulic front disc brake, Mechanical drum rear brake. Passive Features Lighting: Halogen headlamp, LED tail light, standard turn signals. Technology Features Infotainment Features: Basic motorcycle instrumentation; no advanced infotainment features. Driver Assistance Features: None. Connectivity Features: None. Maintenance Service Intervals Oil Change: Every 6,000 km (3,700 miles) or annually, whichever comes first. Air Filter Cleaning: Every 6,000 km (3,700 miles). Spark Plug Replacement: Every 12,000 km (7,500 miles). Valve Clearance Check: Every 12,000 km (7,500 miles). Fluid Specifications Engine Oil Type: SAE 10W-40 API SG or SH, JASO MA certified motorcycle oil. Engine Oil Capacity: 3.1 L (3.3 US qt.) without filter change, 3.3 L (3.5 US qt.) with filter change. Brake Fluid Type: DOT 3 or DOT 4. Known Issues Carburetor Tuning: CV carburetors can be sensitive to altitude and require occasional fine-tuning; accelerator pump can be a point of wear. Charging System: Stator or regulator/rectifier failures can occur with age, leading to charging issues. Clutch Cable: Clutch cable can stretch or fray, requiring adjustment or replacement. Vehicle History Brand Heritage Heritage: Suzuki has a long history of producing reliable and innovative motorcycles, known for its engineering prowess. Model Evolution Development: The LS650 Savage was introduced in 1986 and remained largely unchanged in its core design for many years, a testament to its well-executed platform. Production Manufacturing Location: Primarily Japan. Lifespan Initial: 1986-2007 (US Market), continued in some markets thereafter. Awards & Recognition Recognitions Awards: While not a model typically associated with specific awards, its enduring design and sales success underscore its popularity and value.
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2008 Suzuki LS650 Service Repair Manual Download PDF2008 Suzuki LS650 Service Repair Manual Download PDF2008 Suzuki LS650 Service Repair Manual Download PDF2008 Suzuki LS650 Service Repair Manual Download PDF
Basic Information
Identification
Make: Suzuki
Model: LS650 Savage
Model Designation: LS650
Codes
Chassis Code: LS650P
Engine Code: G526
Introduction
Market Position
Segment: Cruiser/Chopper motorcycle segment.
Competitive Analysis
Competitors: Competed with other single-cylinder cruisers and smaller displacement V-twins from Honda, Yamaha, Kawasaki.
Key Features
Engine Configuration: Iconic large-displacement single-cylinder engine.
Styling: Classic cruiser styling with a minimalist approach.
Accessibility: Known for its user-friendliness and ease of maintenance, appealing to a broad range of riders.
Manual Details
Coverage Areas
Applicable Years: 2006, 2007, 2008, 2009
Covered Models: LS650, LS650K7, LS650K8, LS650K9
Page Count
Estimated Pages: Extensive, comprehensive coverage implies several hundred pages.
Manual Type
Type: Factory Service and Repair Manual
Language
Language: English
Format
Format: PDF Download
Compatibility: Windows and MAC
Reader Requirement: Adobe PDF Reader
Manual Coverage
Systems Covered
Engine: Complete engine overhaul, including internal components, timing, valve adjustments.
Fuel System: Carburetor tuning, fuel pump, fuel lines, fuel tank servicing.
Lubrication System: Oil pump, oil filter, oil passages, oil pressure checks.
Emission Control: Exhaust system, emission control devices, regulatory information.
Electrical System: Ignition system, lighting, charging system (stator, regulator/rectifier), starter, battery, wiring diagrams.
Chassis: Frame, suspension (front forks, rear shock), steering, wheels, tires.
Brakes: Front and rear brake systems, including master cylinders, calipers, lines, and bleeding procedures.
Bodywork: Body panels, seat, fuel tank, fenders, mounting hardware.
Procedures Included
Maintenance: Routine checks, oil changes, filter replacements, spark plug service, chain adjustment.
Tune Up: Carburetor synchronization, ignition timing adjustments, idle speed settings.
Troubleshooting: Diagnostic guides for common problems and their solutions, fault finding based on symptoms.
Rebuild Refurbish Restore: Comprehensive instructions for engine rebuilds, carburetor overhauls, and general restoration tasks.
Wiring Schematics: Detailed electrical system wiring diagrams for accurate troubleshooting and repair.
Technical Depth
Depth: Factory-level detail, suitable for both DIY enthusiasts and professional mechanics.
Instruction Style: Step-by-step instructions with exploded views and diagrams.
Manual Specifications
File Format
Quality: High-resolution PDF for clear visibility and readability.
Print Quality
Printability: Yes, printable for hard copy reference.
Binding Type
Binding: N/A (Digital download)
Paper Type
Paper Type: N/A (Digital download)
Engine Specifications
Primary Engine
Type: 4-stroke, SOHC, 2-valve, air-cooled single-cylinder
Displacement: 652 cc (39.8 cu. in.)
Bore X Stroke: 94.0 mm x 94.0 mm (3.70 in x 3.70 in)
Compression Ratio: 8.8:1
Performance
Horsepower Estimated: Approx. 45 HP @ 5,500 rpm (varies slightly by year/region)
Torque Estimated: Approx. 51.7 lb-ft @ 3,500 rpm (varies slightly by year/region)
Fuel System
Carburetor: Mikuni BS36, CV type with accelerator pump
Fuel Type: Unleaded gasoline, Octane rating 91 or higher recommended.
Fuel Tank Capacity: 11.0 L (2.9 US gal.)
Transmission
Standard
Type: 5-speed, constant mesh, return-type
Clutch: Wet, multi-plate, cable-actuated
Features
Final Drive: Chain drive, sealed
Dimensions
Exterior
Overall Length: 2,255 mm (88.8 in.)
Overall Width: 750 mm (29.5 in.)
Overall Height: 1,115 mm (43.9 in.)
Wheelbase: 1,515 mm (59.6 in.)
Weights
Dry Weight: Approx. 167 kg (368 lbs)
Curb Weight: Approx. 175 kg (386 lbs)
Max Load: Refer to manual for rider and cargo weight limits.
Safety Features
Ratings
Safety Standards: Manufactured to meet all applicable road safety standards for its class and era.
Active Features
Braking System: Hydraulic front disc brake, Mechanical drum rear brake.
Passive Features
Lighting: Halogen headlamp, LED tail light, standard turn signals.
Technology Features
Infotainment
Features: Basic motorcycle instrumentation; no advanced infotainment features.
Driver Assistance
Features: None.
Connectivity
Features: None.
Maintenance
Service Intervals
Oil Change: Every 6,000 km (3,700 miles) or annually, whichever comes first.
Air Filter Cleaning: Every 6,000 km (3,700 miles).
Spark Plug Replacement: Every 12,000 km (7,500 miles).
Valve Clearance Check: Every 12,000 km (7,500 miles).
Fluid Specifications
Engine Oil Type: SAE 10W-40 API SG or SH, JASO MA certified motorcycle oil.
Engine Oil Capacity: 3.1 L (3.3 US qt.) without filter change, 3.3 L (3.5 US qt.) with filter change.
Brake Fluid Type: DOT 3 or DOT 4.
Known Issues
Carburetor Tuning: CV carburetors can be sensitive to altitude and require occasional fine-tuning; accelerator pump can be a point of wear.
Charging System: Stator or regulator/rectifier failures can occur with age, leading to charging issues.
Clutch Cable: Clutch cable can stretch or fray, requiring adjustment or replacement.
Vehicle History
Brand Heritage
Heritage: Suzuki has a long history of producing reliable and innovative motorcycles, known for its engineering prowess.
Model Evolution
Development: The LS650 Savage was introduced in 1986 and remained largely unchanged in its core design for many years, a testament to its well-executed platform.
Production
Manufacturing Location: Primarily Japan.
Lifespan Initial: 1986-2007 (US Market), continued in some markets thereafter.
Awards & Recognition
Recognitions
Awards: While not a model typically associated with specific awards, its enduring design and sales success underscore its popularity and value.
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