2008 Suzuki LS650 Service Repair Manual Download PDF
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Basic Information
Identification
Make:
Suzuki
Model:
LS650 Savage
Model Designation:
LS650
Codes
Chassis Code:
LS650P
Engine Code:
G526
Introduction
Market Position
Segment:
Cruiser/Chopper motorcycle segment.
Competitive Analysis
Competitors:
Competed with other single-cylinder cruisers and smaller displacement V-twins from Honda, Yamaha, Kawasaki.
Key Features
Engine Configuration:
Iconic large-displacement single-cylinder engine.
Styling:
Classic cruiser styling with a minimalist approach.
Accessibility:
Known for its user-friendliness and ease of maintenance, appealing to a broad range of riders.
Manual Details
Coverage Areas
Applicable Years:
2006, 2007, 2008, 2009
Covered Models:
LS650, LS650K7, LS650K8, LS650K9
Page Count
Estimated Pages:
Extensive, comprehensive coverage implies several hundred pages.
Manual Type
Type:
Factory Service and Repair Manual
Language
Language:
English
Format
Format:
PDF Download
Compatibility:
Windows and MAC
Reader Requirement:
Adobe PDF Reader
Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, including internal components, timing, valve adjustments.
Fuel System:
Carburetor tuning, fuel pump, fuel lines, fuel tank servicing.
Lubrication System:
Oil pump, oil filter, oil passages, oil pressure checks.
Emission Control:
Exhaust system, emission control devices, regulatory information.
Electrical System:
Ignition system, lighting, charging system (stator, regulator/rectifier), starter, battery, wiring diagrams.
Chassis:
Frame, suspension (front forks, rear shock), steering, wheels, tires.
Brakes:
Front and rear brake systems, including master cylinders, calipers, lines, and bleeding procedures.
Bodywork:
Body panels, seat, fuel tank, fenders, mounting hardware.
Procedures Included
Maintenance:
Routine checks, oil changes, filter replacements, spark plug service, chain adjustment.
Tune Up:
Carburetor synchronization, ignition timing adjustments, idle speed settings.
Troubleshooting:
Diagnostic guides for common problems and their solutions, fault finding based on symptoms.
Rebuild Refurbish Restore:
Comprehensive instructions for engine rebuilds, carburetor overhauls, and general restoration tasks.
Wiring Schematics:
Detailed electrical system wiring diagrams for accurate troubleshooting and repair.
Technical Depth
Depth:
Factory-level detail, suitable for both DIY enthusiasts and professional mechanics.
Instruction Style:
Step-by-step instructions with exploded views and diagrams.
Manual Specifications
File Format
Quality:
High-resolution PDF for clear visibility and readability.
Print Quality
Printability:
Yes, printable for hard copy reference.
Binding Type
Binding:
N/A (Digital download)
Paper Type
Paper Type:
N/A (Digital download)
Engine Specifications
Primary Engine
Type:
4-stroke, SOHC, 2-valve, air-cooled single-cylinder
Displacement:
652 cc (39.8 cu. in.)
Bore X Stroke:
94.0 mm x 94.0 mm (3.70 in x 3.70 in)
Compression Ratio:
8.8:1
Performance
Horsepower Estimated:
Approx. 45 HP @ 5,500 rpm (varies slightly by year/region)
Torque Estimated:
Approx. 51.7 lb-ft @ 3,500 rpm (varies slightly by year/region)
Fuel System
Carburetor:
Mikuni BS36, CV type with accelerator pump
Fuel Type:
Unleaded gasoline, Octane rating 91 or higher recommended.
Fuel Tank Capacity:
11.0 L (2.9 US gal.)
Transmission
Standard
Type:
5-speed, constant mesh, return-type
Clutch:
Wet, multi-plate, cable-actuated
Features
Final Drive:
Chain drive, sealed
Dimensions
Exterior
Overall Length:
2,255 mm (88.8 in.)
Overall Width:
750 mm (29.5 in.)
Overall Height:
1,115 mm (43.9 in.)
Wheelbase:
1,515 mm (59.6 in.)
Weights
Dry Weight:
Approx. 167 kg (368 lbs)
Curb Weight:
Approx. 175 kg (386 lbs)
Max Load:
Refer to manual for rider and cargo weight limits.
Safety Features
Ratings
Safety Standards:
Manufactured to meet all applicable road safety standards for its class and era.
Active Features
Braking System:
Hydraulic front disc brake, Mechanical drum rear brake.
Passive Features
Lighting:
Halogen headlamp, LED tail light, standard turn signals.
Technology Features
Infotainment
Features:
Basic motorcycle instrumentation; no advanced infotainment features.
Driver Assistance
Features:
None.
Connectivity
Features:
None.
Maintenance
Service Intervals
Oil Change:
Every 6,000 km (3,700 miles) or annually, whichever comes first.
Air Filter Cleaning:
Every 6,000 km (3,700 miles).
Spark Plug Replacement:
Every 12,000 km (7,500 miles).
Valve Clearance Check:
Every 12,000 km (7,500 miles).
Fluid Specifications
Engine Oil Type:
SAE 10W-40 API SG or SH, JASO MA certified motorcycle oil.
Engine Oil Capacity:
3.1 L (3.3 US qt.) without filter change, 3.3 L (3.5 US qt.) with filter change.
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Carburetor Tuning:
CV carburetors can be sensitive to altitude and require occasional fine-tuning; accelerator pump can be a point of wear.
Charging System:
Stator or regulator/rectifier failures can occur with age, leading to charging issues.
Clutch Cable:
Clutch cable can stretch or fray, requiring adjustment or replacement.
Vehicle History
Brand Heritage
Heritage:
Suzuki has a long history of producing reliable and innovative motorcycles, known for its engineering prowess.
Model Evolution
Development:
The LS650 Savage was introduced in 1986 and remained largely unchanged in its core design for many years, a testament to its well-executed platform.
Production
Manufacturing Location:
Primarily Japan.
Lifespan Initial:
1986-2007 (US Market), continued in some markets thereafter.
Awards & Recognition
Recognitions
Awards:
While not a model typically associated with specific awards, its enduring design and sales success underscore its popularity and value.