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2009-2011 Kawasaki Ninja 650R ER-6F ABS Service Repair Workshop Manual Download (2009 2010 2011 2012) PDF

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🏷️ Basic Information Identification Make: Kawasaki Model: Ninja 650R (ER-6f) Model Variant: ABS Generation Generation Designation: Second Generation (EX650B/C) Codes Chassis Code: ER650C (ABS variant) Engine Code: EX650C 👋 Introduction Market Position Segment: Middleweight Sportbike / Naked Bike (ER-6f is the faired version of the ER-6n) Target Audience: Beginner to intermediate sportbike riders, commuters, and general enthusiasts seeking a versatile and reliable motorcycle. Competitive Analysis Key Competitors: Yamaha FZ6R, Suzuki SV650, Honda CBF600/CBR600F. Key Features Design Philosophy: Balance of performance, comfort, and practicality, with a focus on user-friendliness and everyday usability. ABS Availability: Optional Anti-lock Braking System (ABS) for enhanced safety and rider confidence. Value Proposition Manual Value: Essential resource for owners and technicians to maintain, diagnose, and repair the Ninja 650R/ER-6f ABS, ensuring optimal performance and longevity. 📋 Manual Details Coverage Areas Applicable Model Years: 2009, 2010, 2011, 2012 Page Count Estimated Page Count: Approximately 500+ Manual Type Manual Type: Factory Service Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, top-end and bottom-end repairs, valve clearance adjustment, lubrication system, cooling system, fuel injection system, ignition system, starter system. Transmission: Clutch service, gearbox disassembly and assembly, shift mechanism, lubrication. Chassis And Suspension: Front fork service and overhaul, rear shock absorber service, swingarm and linkage inspection, bearing maintenance. Brakes: Front and rear brake system maintenance, ABS system diagnostics and repair, brake fluid replacement, caliper service, master cylinder service. Electrical System: Wiring diagrams, battery, charging system, lighting system, instrument cluster, ignition switch, horn, ECU diagnostics, ABS control unit. Fuel System: Fuel tank, fuel pump, fuel injectors, throttle body assembly, evaporative emission control system. Exhaust System: Muffler, catalytic converter, exhaust pipes, oxygen sensor. Cooling System: Radiator, cooling fan, thermostat, coolant replacement, water pump. Body And Frame: Fairing removal and installation, seat, fuel tank mounting, frame inspection, handlebars, footpegs. Procedures Included Maintenance: Regular scheduled maintenance, oil and filter changes, spark plug replacement, air filter cleaning/replacement, chain adjustment and lubrication. Troubleshooting: Diagnostic flowcharts for common starting, running, and electrical issues, fault code identification and resolution. Repair: Step-by-step instructions for component disassembly, repair, reassembly, and adjustment for all major systems. Overhaul: Complete engine and transmission overhaul procedures, including torque specifications and critical measurements. Inspection: Detailed inspection procedures for wear, damage, and proper function of all components. Technical Depth Depth Of Coverage: Comprehensive from basic maintenance to complete engine rebuilds and advanced diagnostics. Detail Level: Factory-level detail with clear, concise instructions and high-quality illustrations/diagrams. Diagnostic Capabilities: Detailed diagnostic procedures for the EFI and ABS systems, including sensor checks and actuator tests. 📊 Manual Specifications File Format File Format: PDF Print Quality Resolution: High-resolution, suitable for printing. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Searchability Text Searchability: Searchable text content within the PDF. Illustrations Illustration Type: Detailed diagrams, exploded views, and step-by-step illustrations. ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, four-stroke, DOHC, parallel-twin Displacement: 649 cc (39.6 cu. in.) Bore X Stroke: 83.0 x 60.0 mm Compression Ratio: 11.3:1 Performance Horsepower: Approximately 71.1 hp @ 8,500 rpm (claimed) Torque: Approximately 47.2 lb-ft @ 7,000 rpm (claimed) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with dual 38mm throttle bodies Fuel Type: Unleaded gasoline, 87 octane or higher Ignition Ignition System: Digital CDI with electronic advance Lubrication Oil Capacity: 3.4 US qt (3.2 L) with filter change Recommended Oil: SAE 10W-40 API SG or higher, JASO MA 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Features Clutch Type: Wet, multi-disc, cable-actuated Final Drive: Sealed chain, 525-pitch 📐 Dimensions Exterior Length: 80.7 in (2050 mm) Width: 30.5 in (775 mm) Height: 47.0 in (1195 mm) Wheelbase: 55.3 in (1405 mm) Weights Dry Weight: Approximately 399.1 lb (181 kg) Curb Weight ABS: Approximately 418.9 lb (190 kg) Gvwr: Not specified in manual for aftermarket sales, consult official Kawasaki specs. 🛡️ Safety Features Ratings Crash Test Ratings: Not applicable for motorcycles in standard automotive crash test formats. Active Features ABS: Available Anti-lock Braking System (ABS) for enhanced control during braking. Braking System Front: Dual semi-floating 300 mm petal discs, dual-piston calipers Braking System Rear: Single 220 mm petal disc, single-piston caliper Passive Features Lighting: Halogen headlamp, LED taillight 💡 Technology Features Infotainment Instrument Cluster: Digital speedometer, analog tachometer, fuel gauge, clock, trip meter, indicator lights for turn signals, high beam, neutral, engine check, and ABS. Driver Assistance ABS Functionality: The optional ABS system utilizes wheel speed sensors and an electronic control unit to prevent wheel lock-up during hard braking. Connectivity Diagnostic Port: Available diagnostic port for connecting specialized diagnostic tools (covered in the manual). 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,700 miles (6,000 km) or 6 months, whichever comes first. Air Filter Interval: Inspect every 7,500 miles (12,000 km), clean or replace as needed. Spark Plug Replacement: Recommended replacement at 7,500...
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2009-2011 Kawasaki Ninja 650R ER-6F ABS Service Repair Workshop Manual Download (2009 2010 2011 2012) PDF
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
Ninja 650R (ER-6f)
Model Variant:
ABS
Generation
Generation Designation:
Second Generation (EX650B/C)
Codes
Chassis Code:
ER650C (ABS variant)
Engine Code:
EX650C
👋 Introduction
Market Position
Segment:
Middleweight Sportbike / Naked Bike (ER-6f is the faired version of the ER-6n)
Target Audience:
Beginner to intermediate sportbike riders, commuters, and general enthusiasts seeking a versatile and reliable motorcycle.
Competitive Analysis
Key Competitors:
Yamaha FZ6R, Suzuki SV650, Honda CBF600/CBR600F.
Key Features
Design Philosophy:
Balance of performance, comfort, and practicality, with a focus on user-friendliness and everyday usability.
ABS Availability:
Optional Anti-lock Braking System (ABS) for enhanced safety and rider confidence.
Value Proposition
Manual Value:
Essential resource for owners and technicians to maintain, diagnose, and repair the Ninja 650R/ER-6f ABS, ensuring optimal performance and longevity.
📋 Manual Details
Coverage Areas
Applicable Model Years:
2009, 2010, 2011, 2012
Page Count
Estimated Page Count:
Approximately 500+
Manual Type
Manual Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, top-end and bottom-end repairs, valve clearance adjustment, lubrication system, cooling system, fuel injection system, ignition system, starter system.
Transmission:
Clutch service, gearbox disassembly and assembly, shift mechanism, lubrication.
Chassis And Suspension:
Front fork service and overhaul, rear shock absorber service, swingarm and linkage inspection, bearing maintenance.
Brakes:
Front and rear brake system maintenance, ABS system diagnostics and repair, brake fluid replacement, caliper service, master cylinder service.
Electrical System:
Wiring diagrams, battery, charging system, lighting system, instrument cluster, ignition switch, horn, ECU diagnostics, ABS control unit.
Fuel System:
Fuel tank, fuel pump, fuel injectors, throttle body assembly, evaporative emission control system.
Exhaust System:
Muffler, catalytic converter, exhaust pipes, oxygen sensor.
Cooling System:
Radiator, cooling fan, thermostat, coolant replacement, water pump.
Body And Frame:
Fairing removal and installation, seat, fuel tank mounting, frame inspection, handlebars, footpegs.
Procedures Included
Maintenance:
Regular scheduled maintenance, oil and filter changes, spark plug replacement, air filter cleaning/replacement, chain adjustment and lubrication.
Troubleshooting:
Diagnostic flowcharts for common starting, running, and electrical issues, fault code identification and resolution.
Repair:
Step-by-step instructions for component disassembly, repair, reassembly, and adjustment for all major systems.
Overhaul:
Complete engine and transmission overhaul procedures, including torque specifications and critical measurements.
Inspection:
Detailed inspection procedures for wear, damage, and proper function of all components.
Technical Depth
Depth Of Coverage:
Comprehensive from basic maintenance to complete engine rebuilds and advanced diagnostics.
Detail Level:
Factory-level detail with clear, concise instructions and high-quality illustrations/diagrams.
Diagnostic Capabilities:
Detailed diagnostic procedures for the EFI and ABS systems, including sensor checks and actuator tests.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Resolution:
High-resolution, suitable for printing.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Searchability
Text Searchability:
Searchable text content within the PDF.
Illustrations
Illustration Type:
Detailed diagrams, exploded views, and step-by-step illustrations.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, four-stroke, DOHC, parallel-twin
Displacement:
649 cc (39.6 cu. in.)
Bore X Stroke:
83.0 x 60.0 mm
Compression Ratio:
11.3:1
Performance
Horsepower:
Approximately 71.1 hp @ 8,500 rpm (claimed)
Torque:
Approximately 47.2 lb-ft @ 7,000 rpm (claimed)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with dual 38mm throttle bodies
Fuel Type:
Unleaded gasoline, 87 octane or higher
Ignition
Ignition System:
Digital CDI with electronic advance
Lubrication
Oil Capacity:
3.4 US qt (3.2 L) with filter change
Recommended Oil:
SAE 10W-40 API SG or higher, JASO MA
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Features
Clutch Type:
Wet, multi-disc, cable-actuated
Final Drive:
Sealed chain, 525-pitch
📐 Dimensions
Exterior
Length:
80.7 in (2050 mm)
Width:
30.5 in (775 mm)
Height:
47.0 in (1195 mm)
Wheelbase:
55.3 in (1405 mm)
Weights
Dry Weight:
Approximately 399.1 lb (181 kg)
Curb Weight ABS:
Approximately 418.9 lb (190 kg)
Gvwr:
Not specified in manual for aftermarket sales, consult official Kawasaki specs.
🛡️ Safety Features
Ratings
Crash Test Ratings:
Not applicable for motorcycles in standard automotive crash test formats.
Active Features
ABS:
Available Anti-lock Braking System (ABS) for enhanced control during braking.
Braking System Front:
Dual semi-floating 300 mm petal discs, dual-piston calipers
Braking System Rear:
Single 220 mm petal disc, single-piston caliper
Passive Features
Lighting:
Halogen headlamp, LED taillight
💡 Technology Features
Infotainment
Instrument Cluster:
Digital speedometer, analog tachometer, fuel gauge, clock, trip meter, indicator lights for turn signals, high beam, neutral, engine check, and ABS.
Driver Assistance
ABS Functionality:
The optional ABS system utilizes wheel speed sensors and an electronic control unit to prevent wheel lock-up during hard braking.
Connectivity
Diagnostic Port:
Available diagnostic port for connecting specialized diagnostic tools (covered in the manual).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,700 miles (6,000 km) or 6 months, whichever comes first.
Air Filter Interval:
Inspect every 7,500 miles (12,000 km), clean or replace as needed.
Spark Plug Replacement:
Recommended replacement at 7,500 miles (12,000 km).
Valve Clearance Check:
Every 7,500 miles (12,000 km).
Coolant Replacement:
Every 2 years or 15,000 miles (24,000 km).
Fluid Specifications
Brake Fluid:
DOT 4
Coolant:
Kawasaki Genuine Coolant or equivalent (ethylene glycol-based, 50/50 mix with distilled water)
Known Issues
Common Wear Items:
Chain and sprockets, brake pads, tires, clutch plates (depending on riding style).
Electrical Connections:
Occasional reports of corrosion on electrical connectors, especially in humid climates. Regular inspection and dielectric grease application recommended.
Fuel Injector Cleaning:
While generally reliable, periodic fuel injector cleaning might be beneficial for optimal performance.
📚 Vehicle History
Brand Heritage
Kawasaki Motorcycles:
Kawasaki Heavy Industries, Motorcycle division, has a long history of producing innovative and performance-oriented motorcycles since the mid-20th century.
Model Evolution
Ninja 650R Lineage:
The Ninja 650R (and its naked sibling, the ER-6n) was introduced in 2005 as a versatile, parallel-twin sportbike aimed at bridging the gap between entry-level and high-performance motorcycles. The second generation (2009-2011) featured updated styling, improved ergonomics, and refinements to the engine and chassis.
Production
Manufacturing Location:
Primarily manufactured in Japan by Kawasaki Heavy Industries.
🏆 Awards & Recognition
Recognitions
Media Reviews:
Consistently praised in motorcycle media for its user-friendliness, comfortable ergonomics for a sportbike, and versatile performance, making it a popular choice for new and returning riders.
Ratings
Reliability Perception:
Generally regarded as a reliable and durable motorcycle with proper maintenance.
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