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Ford Flex 2009-2012 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Ford Model: Flex Year: 2009-2012 Generation Generation Designation: First Generation (UN171) Codes Platform Code: D4 platform 👋 Introduction Market Position Vehicle Segment: Full-size Crossover SUV (discontinued) Target Audience: Families seeking versatile, spacious, and stylish transportation Competitive Analysis Key Competitors: Chevrolet Traverse, Buick Enclave, GMC Acadia, Mazda CX-9, Toyota Highlander Key Features Design: Distinctive, modern styling with a 'wagon-like' profile Interior Space: Spacious, flexible seating for up to seven passengers, optional second-row captain's chairs Powertrain Options: Available naturally aspirated and turbocharged V6 engines 📋 Manual Details Coverage Areas Applicable Models: All Ford Flex 2009, 2010, 2011, 2012 models Applicable Trims: All trim levels (e.g., SE, SEL, Limited) Applicable Engines: All engine variants (e.g., 3.5L V6 Duratec, 3.5L EcoBoost V6) Applicable Transmissions: All transmission types (e.g., 6-speed automatic) Page Count Estimated Page Count: Hundreds of pages (exact count not specified, but described as comprehensive) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine service/repair, Transmission service/repair, Differential/Drive, Axle Chassis: Brake System, Suspension, Steering, Chassis/Body Electrical And Electronics: Wiring Diagram, Electrical System, Engine Control System Comfort And Convenience: Cooling System, Fuel Injection/Fuel System, Emission System, Heater/Air Conditioning, Interior Safety And Restraint: Restraint System Procedures Included Maintenance: General Maintenance, Periodic Lubrication Repair: Detailed repair procedures for all major systems Troubleshooting: Comprehensive troubleshooting guides for diagnostics Diagnostics: Diagnostic information for electrical and mechanical systems Assembly Disassembly: Disassembly and reassembly procedures Technical Depth Depth: Professional-level diagnostics, maintenance, and repair Detail Level: Detailed substeps, notes, cautions, warnings, numbered instructions, bold figure numbers Illustrations: Hundreds of diagrams, detailed illustrations, drawings, and photos, enlarged insets 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Full Printable Zoom Functionality: Zoom IN/OUT functionality Binding Type Type: Digital Download (implying no physical binding) Paper Type Type: Not Applicable (Digital Format) Requirements Software Requirements: Adobe PDF Reader & WinZip Compatibility: All Versions of Windows & Mac Delivery Method: Instant Download ⚙️ Engine Specifications Primary Engine Engine Code 1: 3.5L V6 Duratec (3.5L Cyclone) Displacement 1: 3.5 liters (3496 cc) Configuration 1: V6 Horsepower 1: 262 hp @ 6250 rpm (estimated for 2009-2012) Torque 1: 248 lb-ft @ 4500 rpm (estimated for 2009-2012) Performance Engine Code 2: 3.5L EcoBoost V6 Displacement 2: 3.5 liters (3496 cc) Configuration 2: Twin-turbocharged V6 Horsepower 2: 355 hp @ 5700 rpm (estimated for 2010-2012) Torque 2: 350 lb-ft @ 1500-5250 rpm (estimated for 2010-2012) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Emission Controls: Catalytic converter, On-Board Diagnostics (OBD-II) 🔧 Transmission Standard Type Standard: 6-speed automatic transaxle (SelectShift) Optional Type Optional: All-Wheel Drive (AWD) Features Driver Control: SelectShift Automatic Transmission (manual shifting capability) 📐 Dimensions Exterior Length: Approx. 201.8 inches (5126 mm) Width: Approx. 78.2 inches (1986 mm) Height: Approx. 69.3 inches (1760 mm) Wheelbase: Approx. 117.9 inches (2995 mm) Weights Curb Weight FWD 3.5L: Approx. 4,577 lbs (2076 kg) Curb Weight AWD 3.5L: Approx. 4,779 lbs (2168 kg) Curb Weight AWD 3.5L Ecoboost: Approx. 4,832 lbs (2192 kg) Cargo Cargo Volume Behind 1St Row: Approx. 83.2 cubic feet (2356 L) Cargo Volume Behind 2Nd Row: Approx. 40.0 cubic feet (1133 L) Cargo Volume Behind 3Rd Row: Approx. 20.0 cubic feet (566 L) 🛡️ Safety Features Ratings NHTSA Overall Rating: 4 out of 5 stars (for models tested during this period, actual ratings vary by year) Active Features Stability Control: Electronic Stability Control (AdvanceTrac with Roll Stability Control) Traction Control: Traction Control System (TCS) ABS: Anti-lock Braking System (ABS) Passive Features Airbags: Front airbags, front side-impact airbags, side-curtain airbags for all three rows Seatbelts: 3-point safety belts with pretensioners, LATCH (Lower Anchors and Tethers for CHildren) system 💡 Technology Features Infotainment Available Systems: Ford SYNC infotainment system (voice-activated communication and entertainment) Display: Touchscreen displays (sizes varied by trim and option packages) Driver Assistance Features: Available rearview camera, blind-spot monitoring, adaptive cruise control (depending on year and trim) Connectivity Ports: USB, Auxiliary input jacks Bluetooth: Bluetooth connectivity for hands-free calling and audio streaming 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual (typically 7,500-10,000 miles or 12 months, whichever comes first, with synthetic oil) Tire Rotation: Refer to manual (typically every 5,000-7,500 miles) Cabin Air Filter: Refer to manual (typically every 15,000-30,000 miles) Engine Coolant Flush: Refer to manual (e.g., 100,000 miles for initial, then every 50,000 miles) Fluid Specifications Engine Oil Type 3.5L: SAE 5W-20 (synthetic blend or full synthetic recommended) Engine Oil Capacity 3.5L: Approx. 6.5 quarts (6.2 Liters) with filter change Transmission Fluid Type: Mercon LV (or equivalent meeting Ford specification) Engine Coolant Type: Ford Premium Engine Coolant (VC-3D) or equivalent (typically a yellow color, long-life coolant) Brake Fluid Type: DOT 3 Known Issues Common Issue 1: Coolant leaks from the degas bottle or intake manifold gaskets Common Issue 2: Transmission shudder or...
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Ford Flex 2009-2012 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
Flex
Year:
2009-2012
Generation
Generation Designation:
First Generation (UN171)
Codes
Platform Code:
D4 platform
👋 Introduction
Market Position
Vehicle Segment:
Full-size Crossover SUV (discontinued)
Target Audience:
Families seeking versatile, spacious, and stylish transportation
Competitive Analysis
Key Competitors:
Chevrolet Traverse, Buick Enclave, GMC Acadia, Mazda CX-9, Toyota Highlander
Key Features
Design:
Distinctive, modern styling with a 'wagon-like' profile
Interior Space:
Spacious, flexible seating for up to seven passengers, optional second-row captain's chairs
Powertrain Options:
Available naturally aspirated and turbocharged V6 engines
📋 Manual Details
Coverage Areas
Applicable Models:
All Ford Flex 2009, 2010, 2011, 2012 models
Applicable Trims:
All trim levels (e.g., SE, SEL, Limited)
Applicable Engines:
All engine variants (e.g., 3.5L V6 Duratec, 3.5L EcoBoost V6)
Applicable Transmissions:
All transmission types (e.g., 6-speed automatic)
Page Count
Estimated Page Count:
Hundreds of pages (exact count not specified, but described as comprehensive)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine service/repair, Transmission service/repair, Differential/Drive, Axle
Chassis:
Brake System, Suspension, Steering, Chassis/Body
Electrical And Electronics:
Wiring Diagram, Electrical System, Engine Control System
Comfort And Convenience:
Cooling System, Fuel Injection/Fuel System, Emission System, Heater/Air Conditioning, Interior
Safety And Restraint:
Restraint System
Procedures Included
Maintenance:
General Maintenance, Periodic Lubrication
Repair:
Detailed repair procedures for all major systems
Troubleshooting:
Comprehensive troubleshooting guides for diagnostics
Diagnostics:
Diagnostic information for electrical and mechanical systems
Assembly Disassembly:
Disassembly and reassembly procedures
Technical Depth
Depth:
Professional-level diagnostics, maintenance, and repair
Detail Level:
Detailed substeps, notes, cautions, warnings, numbered instructions, bold figure numbers
Illustrations:
Hundreds of diagrams, detailed illustrations, drawings, and photos, enlarged insets
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Full Printable
Zoom Functionality:
Zoom IN/OUT functionality
Binding Type
Type:
Digital Download (implying no physical binding)
Paper Type
Type:
Not Applicable (Digital Format)
Requirements
Software Requirements:
Adobe PDF Reader & WinZip
Compatibility:
All Versions of Windows & Mac
Delivery
Method:
Instant Download
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
3.5L V6 Duratec (3.5L Cyclone)
Displacement 1:
3.5 liters (3496 cc)
Configuration 1:
V6
Horsepower 1:
262 hp @ 6250 rpm (estimated for 2009-2012)
Torque 1:
248 lb-ft @ 4500 rpm (estimated for 2009-2012)
Performance
Engine Code 2:
3.5L EcoBoost V6
Displacement 2:
3.5 liters (3496 cc)
Configuration 2:
Twin-turbocharged V6
Horsepower 2:
355 hp @ 5700 rpm (estimated for 2010-2012)
Torque 2:
350 lb-ft @ 1500-5250 rpm (estimated for 2010-2012)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Emission Controls:
Catalytic converter, On-Board Diagnostics (OBD-II)
🔧 Transmission
Standard
Type Standard:
6-speed automatic transaxle (SelectShift)
Optional
Type Optional:
All-Wheel Drive (AWD)
Features
Driver Control:
SelectShift Automatic Transmission (manual shifting capability)
📐 Dimensions
Exterior
Length:
Approx. 201.8 inches (5126 mm)
Width:
Approx. 78.2 inches (1986 mm)
Height:
Approx. 69.3 inches (1760 mm)
Wheelbase:
Approx. 117.9 inches (2995 mm)
Weights
Curb Weight FWD 3.5L:
Approx. 4,577 lbs (2076 kg)
Curb Weight AWD 3.5L:
Approx. 4,779 lbs (2168 kg)
Curb Weight AWD 3.5L Ecoboost:
Approx. 4,832 lbs (2192 kg)
Cargo
Cargo Volume Behind 1St Row:
Approx. 83.2 cubic feet (2356 L)
Cargo Volume Behind 2Nd Row:
Approx. 40.0 cubic feet (1133 L)
Cargo Volume Behind 3Rd Row:
Approx. 20.0 cubic feet (566 L)
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
4 out of 5 stars (for models tested during this period, actual ratings vary by year)
Active Features
Stability Control:
Electronic Stability Control (AdvanceTrac with Roll Stability Control)
Traction Control:
Traction Control System (TCS)
ABS:
Anti-lock Braking System (ABS)
Passive Features
Airbags:
Front airbags, front side-impact airbags, side-curtain airbags for all three rows
Seatbelts:
3-point safety belts with pretensioners, LATCH (Lower Anchors and Tethers for CHildren) system
💡 Technology Features
Infotainment
Available Systems:
Ford SYNC infotainment system (voice-activated communication and entertainment)
Display:
Touchscreen displays (sizes varied by trim and option packages)
Driver Assistance
Features:
Available rearview camera, blind-spot monitoring, adaptive cruise control (depending on year and trim)
Connectivity
Ports:
USB, Auxiliary input jacks
Bluetooth:
Bluetooth connectivity for hands-free calling and audio streaming
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual (typically 7,500-10,000 miles or 12 months, whichever comes first, with synthetic oil)
Tire Rotation:
Refer to manual (typically every 5,000-7,500 miles)
Cabin Air Filter:
Refer to manual (typically every 15,000-30,000 miles)
Engine Coolant Flush:
Refer to manual (e.g., 100,000 miles for initial, then every 50,000 miles)
Fluid Specifications
Engine Oil Type 3.5L:
SAE 5W-20 (synthetic blend or full synthetic recommended)
Engine Oil Capacity 3.5L:
Approx. 6.5 quarts (6.2 Liters) with filter change
Transmission Fluid Type:
Mercon LV (or equivalent meeting Ford specification)
Engine Coolant Type:
Ford Premium Engine Coolant (VC-3D) or equivalent (typically a yellow color, long-life coolant)
Brake Fluid Type:
DOT 3
Known Issues
Common Issue 1:
Coolant leaks from the degas bottle or intake manifold gaskets
Common Issue 2:
Transmission shudder or harsh shifting (often related to fluid changes or valve body issues)
Common Issue 3:
Power steering fluid leaks (particularly from hoses or the pump)
Common Issue 4:
Water pump failure (premature wear on some units)
Common Issue 5:
CVT belt wear (on models equipped with CVT, if applicable - *Note: Flex used traditional automatics, this is a common misconception or applies to other Ford models*)
📚 Vehicle History
Brand Heritage
Manufacturer:
Ford Motor Company
Established Year:
1903
Model Evolution
Introduction Year:
2009
Model Discontinuation Year:
2019
Production
Manufacturing Location:
Oakville Assembly Plant, Oakville, Ontario, Canada
🏆 Awards & Recognition
Recognitions
Type:
None widely publicized for the specific model years 2009-2012, but often praised for interior space and unique styling.
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