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2009 BMW M3 (E90 E91 E92 E93) Service and Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: M3 Year: 2009 Codes Chassis Code: E90 (Sedan), E91 (Wagon/Touring), E92 (Coupe), E93 (Convertible) Engine Code Family: S65 👋 Introduction Market Position Vehicle Segment: High-performance luxury compact executive car Performance Focus: Track-focused performance derived from motorsport (DTM) Competitive Analysis Key Rivals: Audi RS4, Mercedes-Benz C63 AMG, Lexus IS-F Key Features Engine Highlight: Naturally aspirated 4.0L V8 (S65) with a 90-degree bank angle, high-revving characteristics Manual Benefit 1: Exact same manual used by dealership technicians Manual Benefit 2: Complete, vehicle-specific repair information, not generic Manual Benefit 3: Digital format offers flexibility, searchability, and portability 📋 Manual Details Coverage Areas Covered Chassis: E90, E91, E92, E93 Coverage Scope: All models and all repairs A-Z Page Count Estimated Page Count: Extensive (specific count not provided, but described as comprehensive) Manual Type Type: Factory Service and Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Detailed engine diagnostics, repair, overhaul (S65 V8) Control System: Engine control, chassis control, electronic systems Mechanical: All mechanical systems, including precision component repairs Fuel System: Fuel delivery, injectors, pumps, sensors, specifications Emission Control: Emission control systems, diagnosis, and repair Cooling System: Radiator, water pump, thermostat, cooling fan, fluid specifications Lubrication System: Oil pump, oil pan, oil filter, oil specifications Ignition Charging: Ignition coils, spark plugs, alternator, battery, starting system Transmission: SMG (Sequential Manual Gearbox) and standard manual transmissions, clutch, repair, maintenance Drivetrain: Driveshaft, differential, axles, wheel bearings Suspension: Front and rear suspension components, alignment, specifications Brakes: Brake system diagnosis, repair, ABS, DSC, rotor/pad replacement, fluid specifications Steering: Steering column, power steering system, rack and pinion, hydraulic specifications HVAC: Air conditioning system, climate control, refrigerant, diagnosis Srs: Supplemental Restraint System (airbags), seat belts, diagnosis Electrical: Complete electrical system, components, wiring schematics Bodywork Interior: Exterior and interior trim, doors, hood, seats, glass, mirrors, panel removal Multiplex Can Communication: CAN bus communication, diagnostic protocols Procedures Included Maintenance: Routine maintenance, fluid changes, filter replacements, inspections Diagnostics: Step-by-step diagnostic procedures for all systems, troubleshooting guides Repair: Detailed repair procedures for all components and systems Rebuilds: Engine and transmission rebuild procedures Electrical Repair: Wiring schematic interpretation, component testing, repair of electrical faults Component Replacement: Guidance on replacing all major and minor components Technical Depth Depth: Factory-level, highly detailed, specific to vehicle technicians Data Type: Step-by-step instructions, diagrams, illustrations, wiring schematics, specifications 📊 Manual Specifications File Format Format: PDF Compatibility: Windows (Vista 32/64, XP, ME, 98, NT, 2000) and Mac Searchability: Searchable text within the PDF Print Quality Printability: All pages are printable Zoom Capability: Images can be blown up and printed enlarged Binding Type Binding: Digital (PDF) - no physical binding Paper Type Paper Type: N/A (Digital format) Requirements Software Requirements: Adobe PDF Reader, Winzip (free online) ⚙️ Engine Specifications Primary Engine Engine Type: Naturally Aspirated V8 Engine Code: S65B40 Displacement: 3999 cc (4.0 Liters) Bore X Stroke: 92.0 mm x 75.2 mm Compression Ratio: 12.0:1 Performance Horsepower: 414 hp @ 8300 rpm Torque: 295 lb-ft (400 Nm) @ 3950 rpm Redline: 8400 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Individual Throttle Bodies (ITBs) Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended) Lubrication System Oil Type Capacity: Refer to manual for specific oil viscosity and capacity (e.g., BMW TwinPower Turbo SAE 10W-60 or equivalent recommended) 🔧 Transmission Standard Type: 6-speed manual transmission Optional Type: 7-speed M-DCT (Double Clutch Transmission) - SMG evolution Features M Dct Features: Drivelogic modes, launch control, various shift modes Fluid Specifications Manual Transmission Fluid: Refer to manual for specific BMW MTF LT-3 or equivalent Dct Transmission Fluid: Refer to manual for specific BMW DCTF-1 or equivalent 📐 Dimensions Exterior Wheelbase: E90/E91: 108.7 in (2760 mm), E92/E93: 107.4 in (2728 mm) Length: E90: 180.5 in (4585 mm), E91: 181.1 in (4600 mm), E92: 181.9 in (4620 mm), E93: 182.0 in (4623 mm) Width: E90/E91: 71.5 in (1817 mm), E92/E93: 73.7 in (1872 mm) Height: E90: 56.7 in (1440 mm), E91: 56.7 in (1441 mm), E92: 55.5 in (1409 mm), E93: 55.4 in (1407 mm) Weights Curb Weight: Approx. 3700-4000 lbs (1678-1814 kg) depending on body style and transmission Gross Vehicle Weight Rating: Refer to vehicle specific sticker or manual Cargo Trunk Volume: E90/E92: ~12 cu ft, E91: ~17.7 cu ft (expandable), E93: ~13.5 cu ft (with roof up) 🛡️ Safety Features Ratings NHTSA Ratings 2009: Refer to NHTSA for specific model year ratings; generally performed well in crash tests. IIHS Ratings 2009: Refer to IIHS for specific model year ratings; likely Top Safety Pick or similar for relevant body styles. Active Features Traction Control: Dynamic Stability Control (DSC) with M Dynamic Mode (MDM) Brake Assist: Anti-lock Braking System (ABS), Dynamic Brake Control (DBC) Electronic Brakeforce Distribution: Yes Passive Features Airbags: Front airbags, side-impact airbags, knee airbags (driver), head protection system (side curtain) Seat Belts: 3-point inertia-reel...
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2009 BMW M3 (E90 E91 E92 E93) Service and Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
M3
Year:
2009
Codes
Chassis Code:
E90 (Sedan), E91 (Wagon/Touring), E92 (Coupe), E93 (Convertible)
Engine Code Family:
S65
👋 Introduction
Market Position
Vehicle Segment:
High-performance luxury compact executive car
Performance Focus:
Track-focused performance derived from motorsport (DTM)
Competitive Analysis
Key Rivals:
Audi RS4, Mercedes-Benz C63 AMG, Lexus IS-F
Key Features
Engine Highlight:
Naturally aspirated 4.0L V8 (S65) with a 90-degree bank angle, high-revving characteristics
Manual Benefit 1:
Exact same manual used by dealership technicians
Manual Benefit 2:
Complete, vehicle-specific repair information, not generic
Manual Benefit 3:
Digital format offers flexibility, searchability, and portability
📋 Manual Details
Coverage Areas
Covered Chassis:
E90, E91, E92, E93
Coverage Scope:
All models and all repairs A-Z
Page Count
Estimated Page Count:
Extensive (specific count not provided, but described as comprehensive)
Manual Type
Type:
Factory Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed engine diagnostics, repair, overhaul (S65 V8)
Control System:
Engine control, chassis control, electronic systems
Mechanical:
All mechanical systems, including precision component repairs
Fuel System:
Fuel delivery, injectors, pumps, sensors, specifications
Emission Control:
Emission control systems, diagnosis, and repair
Cooling System:
Radiator, water pump, thermostat, cooling fan, fluid specifications
Lubrication System:
Oil pump, oil pan, oil filter, oil specifications
Ignition Charging:
Ignition coils, spark plugs, alternator, battery, starting system
Transmission:
SMG (Sequential Manual Gearbox) and standard manual transmissions, clutch, repair, maintenance
Drivetrain:
Driveshaft, differential, axles, wheel bearings
Suspension:
Front and rear suspension components, alignment, specifications
Brakes:
Brake system diagnosis, repair, ABS, DSC, rotor/pad replacement, fluid specifications
Steering:
Steering column, power steering system, rack and pinion, hydraulic specifications
HVAC:
Air conditioning system, climate control, refrigerant, diagnosis
Srs:
Supplemental Restraint System (airbags), seat belts, diagnosis
Electrical:
Complete electrical system, components, wiring schematics
Bodywork Interior:
Exterior and interior trim, doors, hood, seats, glass, mirrors, panel removal
Multiplex Can Communication:
CAN bus communication, diagnostic protocols
Procedures Included
Maintenance:
Routine maintenance, fluid changes, filter replacements, inspections
Diagnostics:
Step-by-step diagnostic procedures for all systems, troubleshooting guides
Repair:
Detailed repair procedures for all components and systems
Rebuilds:
Engine and transmission rebuild procedures
Electrical Repair:
Wiring schematic interpretation, component testing, repair of electrical faults
Component Replacement:
Guidance on replacing all major and minor components
Technical Depth
Depth:
Factory-level, highly detailed, specific to vehicle technicians
Data Type:
Step-by-step instructions, diagrams, illustrations, wiring schematics, specifications
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
Windows (Vista 32/64, XP, ME, 98, NT, 2000) and Mac
Searchability:
Searchable text within the PDF
Print Quality
Printability:
All pages are printable
Zoom Capability:
Images can be blown up and printed enlarged
Binding Type
Binding:
Digital (PDF) - no physical binding
Paper Type
Paper Type:
N/A (Digital format)
Requirements
Software Requirements:
Adobe PDF Reader, Winzip (free online)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated V8
Engine Code:
S65B40
Displacement:
3999 cc (4.0 Liters)
Bore X Stroke:
92.0 mm x 75.2 mm
Compression Ratio:
12.0:1
Performance
Horsepower:
414 hp @ 8300 rpm
Torque:
295 lb-ft (400 Nm) @ 3950 rpm
Redline:
8400 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), Individual Throttle Bodies (ITBs)
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Lubrication System
Oil Type Capacity:
Refer to manual for specific oil viscosity and capacity (e.g., BMW TwinPower Turbo SAE 10W-60 or equivalent recommended)
🔧 Transmission
Standard
Type:
6-speed manual transmission
Optional
Type:
7-speed M-DCT (Double Clutch Transmission) - SMG evolution
Features
M Dct Features:
Drivelogic modes, launch control, various shift modes
Fluid Specifications
Manual Transmission Fluid:
Refer to manual for specific BMW MTF LT-3 or equivalent
Dct Transmission Fluid:
Refer to manual for specific BMW DCTF-1 or equivalent
📐 Dimensions
Exterior
Wheelbase:
E90/E91: 108.7 in (2760 mm), E92/E93: 107.4 in (2728 mm)
Length:
E90: 180.5 in (4585 mm), E91: 181.1 in (4600 mm), E92: 181.9 in (4620 mm), E93: 182.0 in (4623 mm)
Width:
E90/E91: 71.5 in (1817 mm), E92/E93: 73.7 in (1872 mm)
Height:
E90: 56.7 in (1440 mm), E91: 56.7 in (1441 mm), E92: 55.5 in (1409 mm), E93: 55.4 in (1407 mm)
Weights
Curb Weight:
Approx. 3700-4000 lbs (1678-1814 kg) depending on body style and transmission
Gross Vehicle Weight Rating:
Refer to vehicle specific sticker or manual
Cargo
Trunk Volume:
E90/E92: ~12 cu ft, E91: ~17.7 cu ft (expandable), E93: ~13.5 cu ft (with roof up)
🛡️ Safety Features
Ratings
NHTSA Ratings 2009:
Refer to NHTSA for specific model year ratings; generally performed well in crash tests.
IIHS Ratings 2009:
Refer to IIHS for specific model year ratings; likely Top Safety Pick or similar for relevant body styles.
Active Features
Traction Control:
Dynamic Stability Control (DSC) with M Dynamic Mode (MDM)
Brake Assist:
Anti-lock Braking System (ABS), Dynamic Brake Control (DBC)
Electronic Brakeforce Distribution:
Yes
Passive Features
Airbags:
Front airbags, side-impact airbags, knee airbags (driver), head protection system (side curtain)
Seat Belts:
3-point inertia-reel seat belts with pretensioners and force limiters
Seat Belt Reminder:
Yes
💡 Technology Features
Infotainment
Idrive System:
BMW iDrive infotainment system with navigation, radio, CD player, and optional auxiliary input/USB.
Display Type:
Central LCD display
Driver Assistance
Parking Assistance:
Optional Park Distance Control (PDC) front and rear
Cruise Control:
Standard cruise control, optional Adaptive Cruise Control (ACC) on some models.
Connectivity
Bluetooth:
Optional Bluetooth connectivity for hands-free calling and audio streaming.
Usb Interface:
Optional USB/audio interface for iPod and other media devices.
🔧 Maintenance
Service Intervals
Oil Service:
Typically every 10,000-15,000 miles or based on Condition Based Service (CBS) system, but frequent hard driving may warrant shorter intervals.
Spark Plug Replacement:
Approximately 60,000 miles
Brake Fluid Flush:
Every 2 years, regardless of mileage
Fluid Specifications
Engine Oil:
Refer to manual for exact BMW approved synthetic oil specifications (e.g., Castrol EDGE Professional BMW M Twin Power Turbo SAE 10W-60 is often recommended, but always check manual).
Coolant:
BMW Blue Antifreeze/Coolant (G48)
Brake Fluid:
DOT 4 (BMW Premium Brake Fluid recommended)
Known Issues
Rod Bearings:
Potential for wear or failure in high-mileage or hard-driven vehicles; requires proactive inspection and replacement.
Throttle Actuators:
Individual throttle bodies can sometimes develop issues, affecting engine performance or idle.
Carbon Build Up:
Direct injection engines (though S65 is port injected) can suffer carbon build-up; less common on S65 but regular maintenance is key.
📚 Vehicle History
Brand Heritage
Bmw M Division:
BMW M GmbH is BMW's motorsport division, renowned for creating high-performance versions of their standard models.
Model Evolution
E9X M3 Introduction:
The E90/E92/E93 M3 marked a significant departure by introducing a V8 engine, replacing the inline-six from previous generations (E36, E46).
Engine Development:
The S65 V8 engine was derived from BMW's Formula 1 V10 engine (P65), sharing significant design elements and achieving high revs.
Production
Production Period:
2007-2013 (E9x M3 generation)
Production Location
Manufacturing Plant:
Regensburg, Germany
🏆 Awards & Recognition
Recognitions
Ward'S 10 Best Engines:
The S65 V8 engine was a multiple recipient of Ward's 10 Best Engines award.
Performance Reviews:
Consistently praised by automotive journalists for its track-bred performance, handling, and distinctive V8 soundtrack.
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