Daihatsu Terios 2 J200 2009 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Generation: 2 Chassis Code: J200 Model Year: 2009 👋 Introduction Market Market Position: Compact SUV/Crossover, targeting value-conscious buyers seeking practicality and light off-road capability Competition Competitive Analysis: Competed with vehicles like the Honda CR-V, Toyota RAV4, Nissan X-Trail, Suzuki Grand Vitara, and Mitsubishi Outlander of the same era, often offering a more budget-friendly alternative with a focus on utility and compact dimensions. Features Key Features: Compact exterior dimensions, available All-Wheel Drive (AWD), practical interior space for its size, reliable powertrain, affordability. Target Audience Target Audience: DIY mechanics, independent repair shops, and owners who want to perform their own maintenance and repairs. 📋 Manual Details Coverage Coverage Areas: Complete factory service repair information Pages Page Count: Hundreds of pages (exact count not specified but implied comprehensive) Type Manual Type: Factory Service Repair Manual Language Language: English (presumed, common for factory service manuals of this era and region) Format Format: Downloadable PDF Accessibility Searchability: PDF format allows for text searching of keywords, facilitating quick access to specific information. 📖 Manual Coverage Systems Systems Covered: Engine mechanical, engine control, fuel system, ignition system, lubrication, cooling, exhaust, transmission (manual and automatic), driveline, axles, suspension, steering, brakes, ABS/Traction Control, HVAC, body electrical, exterior, interior, chassis, diagnostics, troubleshooting, wiring diagrams Procedures Procedures Included: Routine maintenance, component removal and installation, repair procedures, diagnostic troubleshooting steps, specifications, torque values, maintenance schedules, wiring harness routing, component testing Depth Technical Depth: Comprehensive, from basic fluid changes to full engine and transmission rebuilds, including electrical system diagnostics and wiring diagrams Diagnostics Diagnostic Tools: Covers use of diagnostic scan tools for reading and clearing DTCs (Diagnostic Trouble Codes), live data stream analysis, and component actuation tests. Wiring Diagrams Wiring Diagrams Scope: Detailed color-coded wiring diagrams for all major electrical systems including engine management, powertrain, chassis, body, lighting, and accessories. Troubleshooting Troubleshooting Methodology: Systematic troubleshooting flowcharts and procedures for diagnosing common and complex issues, symptom-based troubleshooting guides. Technical Data Technical Data Sections: Includes detailed specifications, tolerances, fluid capacities, torque specifications for all fasteners, electrical component resistance values, and component testing procedures. Bodywork Body And Chassis Repair: Procedures for body panel replacement, interior trim removal, dent repair, rust prevention, and chassis component servicing. Electrical Systems Electrical System Coverage: Covers starter, alternator, battery, lighting (headlights, taillights, interior), power windows, locks, mirrors, wipers, horn, and accessory circuits. 📊 Manual Specifications File Details File Format: PDF (Portable Document Format) Print Quality: High-resolution, printable for full or partial document output Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, DOHC, 16-valve Engine Code: 3SZ-VE (Common for J200 generation) Displacement: 1.5 Liters (1495 cc) Performance Horsepower: Approximately 107 hp @ 6000 rpm (Varies slightly by market) Torque: Approximately 104 lb-ft @ 4400 rpm (Varies slightly by market) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Engine Management ECU: Engine Control Unit (ECU) with diagnostic capabilities (OBD-II compliant in most markets) Cooling System Cooling System Type: Pressurized liquid cooling system Lubrication System Lubrication System Type: Forced lubrication system with oil pump and oil filter Emission Control Emission Control Features: Catalytic converter, exhaust gas recirculation (EGR) system (if applicable), positive crankcase ventilation (PCV). Engine Features Engine Block Material: Aluminum alloy Cylinder Head Material: Aluminum alloy 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission Optional Transmission Type: 4-speed Automatic Transmission Features Drivetrain: Front-Wheel Drive (FWD) standard, All-Wheel Drive (AWD) optional Fluid Manual Transmission Fluid: API GL-4, SAE 75W-90 (Consult specific manual for exact part number and viscosity) Automatic Transmission Fluid: Dexron III or equivalent (Consult specific manual for exact part number and specification) 📐 Dimensions Exterior Length: Approx. 4,195 mm (165.1 in) Width: Approx. 1,695 mm (66.7 in) Height: Approx. 1,705 mm (67.1 in) Wheelbase: Approx. 2,685 mm (105.7 in) Interior Seating Capacity: 5 Cargo Cargo Volume: Varies significantly with rear seats folded/upright. Manual will detail this. Weights Curb Weight: Approx. 1,250 - 1,350 kg (2,755 - 2,976 lbs) (Varies by trim and drivetrain) 🛡️ Safety Features Ratings NHTSA Rating: Varies by market and specific test year. Manual may reference internal Daihatsu data or applicable regional ratings. Active Features ABS: Standard on most models, often with EBD (Electronic Brakeforce Distribution) Traction Control: Optional or standard on AWD models Passive Features Airbags: Front airbags standard; side and curtain airbags may be optional depending on trim and market. Seatbelts: Three-point seatbelts with pretensioners in the front; three-point rear seatbelts. 💡 Technology Features Infotainment Infotainment System: Factory fitted audio system typically includes AM/FM radio, CD player, and auxiliary input. Higher trims may have optional navigation or enhanced audio. Manual covers audio system diagnostics and wiring. Driver Assistance Driver Assistance Features: Limited by modern standards. Focus on fundamental safety features like ABS and optional traction control. Cruise control may be...
Competed with vehicles like the Honda CR-V, Toyota RAV4, Nissan X-Trail, Suzuki Grand Vitara, and Mitsubishi Outlander of the same era, often offering a more budget-friendly alternative with a focus on utility and compact dimensions.
Features
Key Features:
Compact exterior dimensions, available All-Wheel Drive (AWD), practical interior space for its size, reliable powertrain, affordability.
Target Audience
Target Audience:
DIY mechanics, independent repair shops, and owners who want to perform their own maintenance and repairs.
📋 Manual Details
Coverage
Coverage Areas:
Complete factory service repair information
Pages
Page Count:
Hundreds of pages (exact count not specified but implied comprehensive)
Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English (presumed, common for factory service manuals of this era and region)
Format
Format:
Downloadable PDF
Accessibility
Searchability:
PDF format allows for text searching of keywords, facilitating quick access to specific information.
Comprehensive, from basic fluid changes to full engine and transmission rebuilds, including electrical system diagnostics and wiring diagrams
Diagnostics
Diagnostic Tools:
Covers use of diagnostic scan tools for reading and clearing DTCs (Diagnostic Trouble Codes), live data stream analysis, and component actuation tests.
Wiring Diagrams
Wiring Diagrams Scope:
Detailed color-coded wiring diagrams for all major electrical systems including engine management, powertrain, chassis, body, lighting, and accessories.
Troubleshooting
Troubleshooting Methodology:
Systematic troubleshooting flowcharts and procedures for diagnosing common and complex issues, symptom-based troubleshooting guides.
Technical Data
Technical Data Sections:
Includes detailed specifications, tolerances, fluid capacities, torque specifications for all fasteners, electrical component resistance values, and component testing procedures.
Bodywork
Body And Chassis Repair:
Procedures for body panel replacement, interior trim removal, dent repair, rust prevention, and chassis component servicing.
Electrical Systems
Electrical System Coverage:
Covers starter, alternator, battery, lighting (headlights, taillights, interior), power windows, locks, mirrors, wipers, horn, and accessory circuits.
📊 Manual Specifications
File Details
File Format:
PDF (Portable Document Format)
Print Quality:
High-resolution, printable for full or partial document output
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, DOHC, 16-valve
Engine Code:
3SZ-VE (Common for J200 generation)
Displacement:
1.5 Liters (1495 cc)
Performance
Horsepower:
Approximately 107 hp @ 6000 rpm (Varies slightly by market)
Torque:
Approximately 104 lb-ft @ 4400 rpm (Varies slightly by market)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Engine Management
ECU:
Engine Control Unit (ECU) with diagnostic capabilities (OBD-II compliant in most markets)
Cooling System
Cooling System Type:
Pressurized liquid cooling system
Lubrication System
Lubrication System Type:
Forced lubrication system with oil pump and oil filter
Emission Control
Emission Control Features:
Catalytic converter, exhaust gas recirculation (EGR) system (if applicable), positive crankcase ventilation (PCV).
API GL-4, SAE 75W-90 (Consult specific manual for exact part number and viscosity)
Automatic Transmission Fluid:
Dexron III or equivalent (Consult specific manual for exact part number and specification)
📐 Dimensions
Exterior
Length:
Approx. 4,195 mm (165.1 in)
Width:
Approx. 1,695 mm (66.7 in)
Height:
Approx. 1,705 mm (67.1 in)
Wheelbase:
Approx. 2,685 mm (105.7 in)
Interior
Seating Capacity:
5
Cargo
Cargo Volume:
Varies significantly with rear seats folded/upright. Manual will detail this.
Weights
Curb Weight:
Approx. 1,250 - 1,350 kg (2,755 - 2,976 lbs) (Varies by trim and drivetrain)
🛡️ Safety Features
Ratings
NHTSA Rating:
Varies by market and specific test year. Manual may reference internal Daihatsu data or applicable regional ratings.
Active Features
ABS:
Standard on most models, often with EBD (Electronic Brakeforce Distribution)
Traction Control:
Optional or standard on AWD models
Passive Features
Airbags:
Front airbags standard; side and curtain airbags may be optional depending on trim and market.
Seatbelts:
Three-point seatbelts with pretensioners in the front; three-point rear seatbelts.
💡 Technology Features
Infotainment
Infotainment System:
Factory fitted audio system typically includes AM/FM radio, CD player, and auxiliary input. Higher trims may have optional navigation or enhanced audio. Manual covers audio system diagnostics and wiring.
Driver Assistance
Driver Assistance Features:
Limited by modern standards. Focus on fundamental safety features like ABS and optional traction control. Cruise control may be available on higher trims.
Connectivity
Connectivity Options:
Auxiliary audio input jack standard on many models. Bluetooth connectivity might be available on higher trims or via aftermarket installation.
🔧 Maintenance
Intervals
Oil Change Interval:
Typically every 5,000 - 10,000 km (3,000 - 6,000 miles) or 6-12 months, whichever comes first. Consult manual for precise mileage and time intervals based on driving conditions.
Air Filter Replacement:
Recommended every 20,000 - 30,000 km (12,000 - 18,000 miles) or as needed based on inspection.
Spark Plug Replacement:
Iridium-tipped spark plugs typically last longer, e.g., 80,000 - 100,000 km (50,000 - 60,000 miles). Consult manual for specific type and interval.
Fluid Specifications
Engine Oil Type:
0W-20 or 5W-30 API SN/SP or ILSAC GF-5/GF-6 (Refer to manual for exact specification and capacity, typically around 4.0-4.5 Liters)
Coolant Type:
Toyota Super Long Life Coolant (SLLC) or equivalent ethylene glycol-based coolant with deionized water (50/50 mix). Capacity approx. 5.5 Liters.
Brake Fluid Type:
DOT 3 or DOT 4 (Consult manual for specific DOT rating. Capacity approx. 1 Liter)
Known Issues
Common Issues:
Potential for minor oil leaks from gaskets/seals with age, some reports of premature wear on suspension components, check for rust in certain climates, occasional HVAC system issues. Manual provides detailed troubleshooting for these and more.
Service Schedule
Scheduled Maintenance Plan:
Provides a comprehensive schedule for inspections and replacements based on mileage and time, including items like drive belts, hoses, fuel filters, and transmission fluid changes.
Specifications
Tire Pressure:
Typically around 30-32 PSI for most tire sizes, but consult vehicle placard or manual for specific recommendations based on load and tire size (e.g., 215/65R16).
Wheel Bolt Pattern:
5x114.3 mm (5x4.5 inches)
Battery Specifications:
Group Size 35 or similar, with appropriate CCA rating. Manual will detail specific requirements.
📚 Vehicle History
Brand
Brand Heritage:
Daihatsu, a subsidiary of Toyota Motor Corporation, has a long history in producing small, fuel-efficient vehicles and kei cars, with a reputation for reliability and practicality.
Model Evolution
Model Evolution:
The Terios, first introduced in 1997, is Daihatsu's compact SUV. The second generation (J200) saw a significant redesign, offering a more modern appearance and improved comfort, while retaining its core attributes. It was also sold under various badge-engineered names in different markets (e.g., Toyota Rush).
Production
Production Years:
Second generation (J200) produced from approximately 2006 to 2017.
Manufacturing Locations:
Primarily Japan, also produced in other Daihatsu or Toyota-affiliated plants globally.
🏆 Awards & Recognition
Recognitions
Awards:
The Terios has historically received favorable reviews for its practicality and value proposition in its segment, though specific awards for the 2009 model year would vary by market and publication.
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