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Kawasaki KLX250 D-TRACKER X 2009 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Kawasaki Model: KLX250 D-TRACKER X Year: 2009 Codes Chassis Code: LX250V 👋 Introduction Market Position Target Audience: Professional technicians and serious DIY mechanics aiming to maintain, repair, and restore their Kawasaki KLX250 D-TRACKER X 2009. Competitive Analysis Value Proposition: Provides professional-level repair information in a digital, instantly accessible format, saving time and shipping costs compared to physical manuals. Key Features Manual Advantages: Comprehensive diagnostic and repair procedures, detailed illustrations, easy navigation, instant download. 📋 Manual Details Coverage Areas General Coverage: Full Service Repair Page Count Estimated Page Count: Refer to individual manual sections for specific counts, but comprehensive coverage implies hundreds of pages. Manual Type Type: Service Repair Manual Language Language: English Format File Format: PDF Delivery Method: Instant Download Printability: Full Printable Requirements Software Requirements: Adobe PDF Reader, WinRAR Operating System Compatibility: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Engine System: Detailed overhaul, tuning, diagnostics, fuel injection, ignition, lubrication, cooling. Transmission System: Clutch, gearbox, shift mechanisms, maintenance, repair. Electrical System: Wiring diagrams, troubleshooting, diagnostics, battery, charging system, lighting, ignition, sensors. Chassis And Suspension: Frame, front fork (USD), rear shock absorber, swingarm, bearings, adjustments. Braking System: Front and rear disc brakes, hydraulic systems, pad replacement, bleeding. Fuel System: Fuel tank, fuel pump, fuel injectors, throttle body, fuel filter, emissions control. Exhaust System: Muffler, catalytic converter (if applicable), exhaust pipes, gasket replacement. Cooling System: Radiator, coolant, fan, hoses, thermostat. Wheel And Tire System: Wheel bearing service, tire mounting, wheel balancing. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, chain adjustment, brake adjustments. Repair: Engine rebuild, transmission overhaul, suspension repair, brake system repairs, electrical component replacement. Troubleshooting: Diagnostic procedures for common issues, electrical troubleshooting guides. Diagnostics: Detailed diagnostic trees and procedures for all major systems. Rebuilding: Complete engine and component rebuild instructions. Technical Depth Depth: Comprehensive, from basic maintenance to full engine and electrical system overhaul, suitable for professional technicians and advanced DIYers. Instructional Style: Detailed sub-steps, numbered instructions, notes, cautions, and warnings. Illustrations Quality And Detail: Detailed illustrations, drawings, photos, and enlarged inset views for clear part identification and procedural guidance. Organization Structure: Numbered table of contents for quick information retrieval. 📊 Manual Specifications File Format Format: PDF Print Quality Printability: High-resolution, fully printable pages. Binding Type Binding: Digital (N/A for print, but user can print and bind) Paper Type Paper Type: Digital (N/A for print) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, liquid-cooled, DOHC, four-valve single-cylinder Displacement: 249 cc (15.2 cu in) Bore X Stroke: 72.0 x 61.2 mm (2.83 x 2.41 in) Compression Ratio: 11.0:1 Performance Horsepower: Approximately 22-24 HP (specific figures may vary by region and tune) Torque: Approximately 15-17 lb-ft (specific figures may vary by region and tune) Fuel System Fuel Delivery: Fuel Injection (DFI) with dual throttle valves Fuel Type: Unleaded gasoline, minimum octane rating 87 (AKI) Ignition Ignition System: Digital CDI Cooling System Cooling Method: Liquid-cooled Lubrication Oil Type And Capacity: Kawasaki recommends SAE 10W-40 API SG or higher. Capacity typically around 1.5-1.8 liters with filter change. (Specifics in manual). 🔧 Transmission Standard Transmission Type: 6-speed, constant mesh, return shift Clutch Type: Wet, multi-disc Features Gear Ratios: Specific gear ratios are detailed in the manual, essential for performance tuning and diagnostics. Maintenance Transmission Oil Type: Kawasaki genuine transmission oil or equivalent SAE 80W-90 API GL-I. (Specifics in manual). 📐 Dimensions Exterior Length: Approx. 2,115 mm (83.3 in) Width: Approx. 820 mm (32.3 in) Height: Approx. 1,145 mm (45.1 in) Wheelbase: Approx. 1,430 mm (56.3 in) Weights Curb Weight: Approx. 131 kg (289 lbs) Fuel Capacity: Approx. 7.7 liters (2.0 US gallons) 🛡️ Safety Features Ratings Safety Features: While not crash-tested in automotive standards, the motorcycle is equipped with robust braking systems and a stable chassis for rider safety. Active Features Braking System: Dual front disc brakes, single rear disc brake for effective stopping power. Lighting: Headlight, taillight, brake lights, turn signals for visibility. 💡 Technology Features Infotainment Infotainment Features: Basic dashboard instrumentation including speedometer, tachometer, odometer, trip meter, and indicator lights. No advanced infotainment systems. Driver Assistance Driver Assistance Systems: None. This is a performance-oriented dual-sport/supermoto motorcycle. Connectivity Connectivity Features: None. Designed for mechanical operation. Engine Management Engine Management System: Fuel Injection (DFI) with electronic control unit (ECU) managing fuel delivery and ignition timing. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000 km (1,800 miles) or 6 months, whichever comes first. (Refer to manual for precise recommendations). Air Filter Cleaning Interval: Regular checks recommended, cleaning or replacement every 6,000 km (3,600 miles) or as needed based on operating conditions. Spark Plug Replacement: Recommended at intervals such as 12,000 km (7,500 miles) or annually. (Refer to manual for specific plug type and gap). Valve Clearance Check: Typically at 12,000 km (7,500 miles) or 24,000 km (15,000 miles). (Crucial to follow manual for accuracy)....
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Kawasaki KLX250 D-TRACKER X 2009 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
KLX250 D-TRACKER X
Year:
2009
Codes
Chassis Code:
LX250V
👋 Introduction
Market Position
Target Audience:
Professional technicians and serious DIY mechanics aiming to maintain, repair, and restore their Kawasaki KLX250 D-TRACKER X 2009.
Competitive Analysis
Value Proposition:
Provides professional-level repair information in a digital, instantly accessible format, saving time and shipping costs compared to physical manuals.
Key Features
Manual Advantages:
Comprehensive diagnostic and repair procedures, detailed illustrations, easy navigation, instant download.
📋 Manual Details
Coverage Areas
General Coverage:
Full Service Repair
Page Count
Estimated Page Count:
Refer to individual manual sections for specific counts, but comprehensive coverage implies hundreds of pages.
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
Printability:
Full Printable
Requirements
Software Requirements:
Adobe PDF Reader, WinRAR
Operating System Compatibility:
All Versions of Windows & Mac
📖 Manual Coverage
Systems Covered
Engine System:
Detailed overhaul, tuning, diagnostics, fuel injection, ignition, lubrication, cooling.
Transmission System:
Clutch, gearbox, shift mechanisms, maintenance, repair.
Electrical System:
Wiring diagrams, troubleshooting, diagnostics, battery, charging system, lighting, ignition, sensors.
Chassis And Suspension:
Frame, front fork (USD), rear shock absorber, swingarm, bearings, adjustments.
Braking System:
Front and rear disc brakes, hydraulic systems, pad replacement, bleeding.
Fuel System:
Fuel tank, fuel pump, fuel injectors, throttle body, fuel filter, emissions control.
Exhaust System:
Muffler, catalytic converter (if applicable), exhaust pipes, gasket replacement.
Cooling System:
Radiator, coolant, fan, hoses, thermostat.
Wheel And Tire System:
Wheel bearing service, tire mounting, wheel balancing.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, chain adjustment, brake adjustments.
Repair:
Engine rebuild, transmission overhaul, suspension repair, brake system repairs, electrical component replacement.
Troubleshooting:
Diagnostic procedures for common issues, electrical troubleshooting guides.
Diagnostics:
Detailed diagnostic trees and procedures for all major systems.
Rebuilding:
Complete engine and component rebuild instructions.
Technical Depth
Depth:
Comprehensive, from basic maintenance to full engine and electrical system overhaul, suitable for professional technicians and advanced DIYers.
Instructional Style:
Detailed sub-steps, numbered instructions, notes, cautions, and warnings.
Illustrations
Quality And Detail:
Detailed illustrations, drawings, photos, and enlarged inset views for clear part identification and procedural guidance.
Organization
Structure:
Numbered table of contents for quick information retrieval.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
High-resolution, fully printable pages.
Binding Type
Binding:
Digital (N/A for print, but user can print and bind)
Paper Type
Paper Type:
Digital (N/A for print)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, liquid-cooled, DOHC, four-valve single-cylinder
Displacement:
249 cc (15.2 cu in)
Bore X Stroke:
72.0 x 61.2 mm (2.83 x 2.41 in)
Compression Ratio:
11.0:1
Performance
Horsepower:
Approximately 22-24 HP (specific figures may vary by region and tune)
Torque:
Approximately 15-17 lb-ft (specific figures may vary by region and tune)
Fuel System
Fuel Delivery:
Fuel Injection (DFI) with dual throttle valves
Fuel Type:
Unleaded gasoline, minimum octane rating 87 (AKI)
Ignition
Ignition System:
Digital CDI
Cooling System
Cooling Method:
Liquid-cooled
Lubrication
Oil Type And Capacity:
Kawasaki recommends SAE 10W-40 API SG or higher. Capacity typically around 1.5-1.8 liters with filter change. (Specifics in manual).
🔧 Transmission
Standard
Transmission Type:
6-speed, constant mesh, return shift
Clutch Type:
Wet, multi-disc
Features
Gear Ratios:
Specific gear ratios are detailed in the manual, essential for performance tuning and diagnostics.
Maintenance
Transmission Oil Type:
Kawasaki genuine transmission oil or equivalent SAE 80W-90 API GL-I. (Specifics in manual).
📐 Dimensions
Exterior
Length:
Approx. 2,115 mm (83.3 in)
Width:
Approx. 820 mm (32.3 in)
Height:
Approx. 1,145 mm (45.1 in)
Wheelbase:
Approx. 1,430 mm (56.3 in)
Weights
Curb Weight:
Approx. 131 kg (289 lbs)
Fuel Capacity:
Approx. 7.7 liters (2.0 US gallons)
🛡️ Safety Features
Ratings
Safety Features:
While not crash-tested in automotive standards, the motorcycle is equipped with robust braking systems and a stable chassis for rider safety.
Active Features
Braking System:
Dual front disc brakes, single rear disc brake for effective stopping power.
Lighting:
Headlight, taillight, brake lights, turn signals for visibility.
💡 Technology Features
Infotainment
Infotainment Features:
Basic dashboard instrumentation including speedometer, tachometer, odometer, trip meter, and indicator lights. No advanced infotainment systems.
Driver Assistance
Driver Assistance Systems:
None. This is a performance-oriented dual-sport/supermoto motorcycle.
Connectivity
Connectivity Features:
None. Designed for mechanical operation.
Engine Management
Engine Management System:
Fuel Injection (DFI) with electronic control unit (ECU) managing fuel delivery and ignition timing.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000 km (1,800 miles) or 6 months, whichever comes first. (Refer to manual for precise recommendations).
Air Filter Cleaning Interval:
Regular checks recommended, cleaning or replacement every 6,000 km (3,600 miles) or as needed based on operating conditions.
Spark Plug Replacement:
Recommended at intervals such as 12,000 km (7,500 miles) or annually. (Refer to manual for specific plug type and gap).
Valve Clearance Check:
Typically at 12,000 km (7,500 miles) or 24,000 km (15,000 miles). (Crucial to follow manual for accuracy).
Fluid Specifications
Engine Oil Specification:
SAE 10W-40 API SG or higher. (Refer to manual for exact specifications and capacity).
Coolant Specification:
Mixture of distilled water and antifreeze (ethylene glycol type) with corrosion inhibitors. (Specific concentration detailed in manual).
Brake Fluid Specification:
DOT 4 hydraulic brake fluid. (Refer to manual for complete details and fluid type).
Known Issues
Common Wear Items:
Chain and sprockets, brake pads, tires, clutch plates due to normal use. (Manual provides guidance on inspection and replacement).
Potential Electrical Issues:
Wiring harness integrity, especially in high-vibration areas or after aftermarket modifications. The manual's electrical diagrams are vital for diagnosis.
📚 Vehicle History
Brand Heritage
Kawasaki Legacy:
Kawasaki has a long-standing reputation for producing reliable and performance-oriented motorcycles, particularly in the off-road and dual-sport segments.
Model Evolution
Klx Lineage:
The KLX series represents Kawasaki's commitment to versatile, off-road capable machines. The D-TRACKER X variant specifically targets the supermoto segment, blending off-road styling with street-focused performance.
Production
Manufacturing Origin:
Likely manufactured in Japan or other key Kawasaki production facilities.
🏆 Awards & Recognition
Recognitions
Awards And Ratings:
Kawasaki KLX models are generally well-regarded for their reliability, performance, and versatility within the dual-sport and supermoto categories. Specific awards for the 2009 D-TRACKER X variant would depend on rider reviews and publication tests from its era.
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