🏷️ Basic Information Identification Make: KTM Model: 400 EXC, 400 XC-W, 450 EXC, 450 XC-W, 530 EXC, 530 XC-W Year: 2009 Codes Engine Codes: KTM EXC 400 (LC4 400), KTM XC-W 400 (LC4 400), KTM EXC 450 (LC4 450), KTM XC-W 450 (LC4 450), KTM EXC 530 (LC4 530), KTM XC-W 530 (LC4 530) Generation Platform Generation: This covers the 2009 model year, which is part of the LC4 platform evolution for KTM's off-road enduro and cross-country models. Specific chassis and engine updates would be detailed within the manual. 👋 Introduction Market Position Category: High-performance off-road motorcycles (enduro and cross-country) Competitive Analysis Competitors: Comparable models from Yamaha (WR series), Honda (CRF-X series), Suzuki (DR-Z series), Husqvarna, and Beta during the same model year. Key Features Diy Focus: Explicitly positioned for DIY repairs and maintenance, empowering owners to perform their own servicing. Cost Savings: Highlights significant cost savings achievable by performing repairs in-house instead of relying on professional services. Accessibility: Instant download format provides immediate access to crucial repair information. 📋 Manual Details Coverage Areas Regions Covered: European (EU), Australian (AUS), United States (USA), South African (ZA) markets Page Count Page Count: Not specified, but described as 'comprehensive' and '100% complete'. Manual Type Manual Type: Workshop Repair Service Manual Language Language: English (implied by product description and target market) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine disassembly, assembly, lubrication, cooling system, fuel system (carburetor or injection depending on specific model variant), ignition system, exhaust system, engine management (if applicable). Drivetrain Systems: Clutch operation and maintenance, gearbox (transmission) disassembly, assembly, and inspection, chain and sprockets, final drive. Suspension Systems: Front fork (WP Suspension typically) service, seal replacement, oil levels, damping adjustments, rear shock absorber service and adjustments. Brake Systems: Front and rear brake caliper service, master cylinder service, brake pad replacement, brake fluid replacement, bleeding procedures, disc inspection. Electrical Systems: Wiring diagrams, battery maintenance, lighting system, starter motor, ignition system components, troubleshooting electrical faults, component testing. Chassis And Bodywork: Frame inspection, body panel removal and installation, seat, fuel tank, handlebars, footpegs, wheels and tires, spokes. Cooling System: Radiator inspection and cleaning, coolant type and capacity, water pump service. Procedures Included Maintenance Procedures: Routine maintenance checks, oil changes, filter replacements (air and oil), chain adjustment, spark plug replacement, valve clearance inspection and adjustment. Troubleshooting Guides: Step-by-step guidance for diagnosing common starting problems, running issues, electrical faults, and mechanical failures. Repair Procedures: Detailed instructions for component removal, replacement, and reassembly for all major systems. Wheel And Tire Service: Includes procedures for tire removal and installation, tube patching/replacement, and wheel truing/spoke tensioning. Technical Depth Diagnostic Capabilities: Covers basic and intermediate diagnostic procedures, fault finding based on symptoms. Rebuild Specifications: Includes critical wear limits, tolerances, and reassembly specifications for engine and gearbox components, enabling full rebuilds. Illustration Detail: Features detailed illustrations, exploded views, diagrams, and photos to clarify complex procedures. Torque Specifications: Detailed list of all critical torque specifications for fasteners and engine components. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable PDF, allowing for quick keyword searches of content. Compatibility: Compatible with Windows, Mac, iOS, and Android operating systems. Print Quality Printability: Designed to be viewable and printable from standard computers and devices. Binding Type Binding Type: N/A (Digital Download - PDF) Paper Type Paper Type: N/A (Digital Download - PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, four-stroke, single-cylinder (LC4 architecture) Bore X Stroke 400: Approximately 95 mm x 72 mm (specifics to be confirmed within manual) Bore X Stroke 450: Approximately 97 mm x 60.8 mm (specifics to be confirmed within manual) Bore X Stroke 530: Approximately 95 mm x 72 mm (specifics to be confirmed within manual) Displacement 400: 398.6 cc Displacement 450: 449.3 cc Displacement 530: 525.8 cc Performance Horsepower 400: Estimated 50-55 HP (specifics to be confirmed within manual) Horsepower 450: Estimated 55-60 HP (specifics to be confirmed within manual) Horsepower 530: Estimated 60-65 HP (specifics to be confirmed within manual) Fuel System Fuel Delivery: Likely Keihin FCR-MX carburetor for most variants, though some specific international or later models might feature fuel injection (FI). Manual will detail specific system. Fuel Type: Unleaded gasoline (91-98 RON/87-93 AKI recommended) 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Features Clutch Type: Hydraulically operated multi-disc wet clutch (Brembo or Magura typically) Gear Ratios: Specific gear ratios for each model variant will be detailed in the manual. 📐 Dimensions Weights Dry Weight Approx 400/450: Approximately 113 kg (249 lbs) Dry Weight Approx 530: Approximately 113.5 kg (250 lbs) Fuel Capacity: Approximately 9.5 liters (2.5 US gallons) 🛡️ Safety Features Active Features Braking System: High-performance Brembo hydraulic disc brakes (front and rear). Specific caliper and rotor sizes detailed in manual. Suspension Features: WP Suspension components (typically USD front forks and Monoshock rear suspension) offering adjustable rebound and...