Mercedes Benz ML Class W164 2009 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Mercedes-Benz Model: ML Class Chassis Code: W164 Model Year: 2009 👋 Introduction Market Position Market Segment: Luxury Mid-size SUV segment. The W164 ML Class positioned as a premium offering from Mercedes-Benz, emphasizing comfort, safety, and off-road capability in its class. Competitive Landscape Competitors: BMW X5, Audi Q7, Lexus RX, Porsche Cayenne, Volvo XC90, Cadillac SRX. Key Selling Points Vehicle Attributes: Advanced engineering, robust build quality, luxurious interior, powerful engine options, sophisticated all-wheel-drive system (4MATIC), and strong brand prestige. Manual Value Proposition Manual Benefit: Provides DIY enthusiasts and professional mechanics with the authoritative factory information needed to maintain, diagnose, and repair the W164 ML Class effectively, saving time and money on repairs. 📋 Manual Details Coverage Coverage Areas: Complete service, repair, and troubleshooting procedures for the Mercedes-Benz ML Class W164 (2009 model year). Page Count Page Count: Hundreds of pages (exact count not specified but implied to be comprehensive) Manual Type Manual Type: Factory Service Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Systems Covered: Engine mechanical and electrical, transmission (automatic), drivetrain, suspension, steering, brakes (hydraulic and ABS), climate control, interior electrical systems, bodywork, exterior trim, safety systems (SRS airbag), fuel system, cooling system, lubrication system, exhaust system, emission control systems, body electrical, HVAC, infotainment, and diagnostic procedures. Procedures Procedures Included: Routine maintenance, scheduled servicing, diagnostic troubleshooting, component removal and installation, repair procedures, component testing, specifications, torque values, wiring diagrams, hydraulic diagrams, vacuum diagrams, and special tool requirements. Depth Technical Depth: Comprehensive, covering everything from basic fluid changes and inspections to complex engine and transmission overhauls, electrical system diagnostics, and body repair. Includes step-by-step instructions, detailed photos, and exploded diagrams for all repair and maintenance tasks. 📊 Manual Specifications File Characteristics File Format Compatibility: Fully compatible with Windows and MAC computers. Printing Capability: Printable: Allows users to print individual pages or the entire manual. Usage License: Unlimited use on multiple computers; no expiry dates or renewal fees required. Full version with no limitations. Production Quality Image And Diagram Quality: High-quality detailed photos and diagrams, including exploded views, to ensure clarity and accuracy in repairs. ⚙️ Engine Specifications Primary Engine Options Engine Variants Covered: Likely covers the common gasoline and diesel engines for the 2009 W164 ML Class, including but not limited to: ML350 (3.5L V6 M272 engine), ML500 (5.5L V8 M273 engine), ML550 (5.5L V8 M273 engine), ML320 CDI/350 Bluetec (3.0L V6 turbodiesel OM642 engine). Performance Metrics Typical Horsepower Torque: Varies by engine. For example, the ML350 (M272) typically produced around 268 hp and 258 lb-ft of torque. Diesel variants offered strong low-end torque. Fuel And Ignition Fuel System Type: Electronic Fuel Injection (EFI), likely with multi-port injection or direct injection depending on the specific engine variant. Ignition system typically utilizes coil-on-plug technology. Cooling And Lubrication Cooling System Type: Pressurized liquid cooling system with coolant reservoir, water pump, thermostat, and radiator. Lubrication system utilizes a wet sump with an oil pump and oil filter. 🔧 Transmission Drivetrain Type Drive Configuration: Standard 4MATIC all-wheel-drive. Automatic Transmission Transmission Model: Likely the 7G-TRONIC 7-speed automatic transmission (722.9 series) for most variants, known for its smooth operation and efficiency. Transmission Features Transmission Control: Electronically controlled with modes such as Comfort (C) and Sport (S). Manual shifting available via steering wheel mounted paddles or the shift lever. Fluid Specifications Transmission Fluid Type: Specific Mercedes-Benz approved automatic transmission fluid (ATF), such as MB 236.14. Refer to the manual for precise identification. 📐 Dimensions Exterior Dimensions Length Width Height: Approximate: Length: 189.1 in (4803 mm), Width: 75.8 in (1925 mm), Height: 69.2 in (1758 mm). Exact dimensions may vary slightly by specific model variant. Wheelbase And Track Wheelbase: Approximate: 114.7 in (2915 mm). Weights Curb Weight: Typically ranging from approximately 4,700 to 5,000 lbs (2130 - 2270 kg) depending on engine and options. Capacities Fuel Tank Capacity: Approximately 19.8 gallons (75 liters). 🛡️ Safety Features Crash Testing NHTSA Rating: While specific 2009 ratings may vary, the W164 generally performed well in safety tests, often achieving 4 or 5-star ratings in frontal and side impact tests. Active Safety Features Traction And Stability Control: Standard features include Electronic Stability Program (ESP) and Acceleration Skid Control (ASR). Advanced Brake Assist (BAS) and Anti-lock Braking System (ABS). Passive Safety Features Airbags: Comprehensive airbag system including front, side, and curtain airbags. Optional rear side airbags may be available. Driver Assistance Available Systems: Optional features might include PARKTRONIC parking assistance, and in some markets, advanced lighting systems like Bi-Xenon headlamps with cornering function. 💡 Technology Features Infotainment System Comand System: Likely equipped with the COMAND (Cockpit Management and Navigation) system, featuring a central display for navigation, audio, climate control, and vehicle settings. Options include CD changer, satellite radio, and Bluetooth connectivity. Driver Assistance Advanced Features Available: Available features could include adaptive cruise control...
Luxury Mid-size SUV segment. The W164 ML Class positioned as a premium offering from Mercedes-Benz, emphasizing comfort, safety, and off-road capability in its class.
Competitive Landscape
Competitors:
BMW X5, Audi Q7, Lexus RX, Porsche Cayenne, Volvo XC90, Cadillac SRX.
Key Selling Points
Vehicle Attributes:
Advanced engineering, robust build quality, luxurious interior, powerful engine options, sophisticated all-wheel-drive system (4MATIC), and strong brand prestige.
Manual Value Proposition
Manual Benefit:
Provides DIY enthusiasts and professional mechanics with the authoritative factory information needed to maintain, diagnose, and repair the W164 ML Class effectively, saving time and money on repairs.
📋 Manual Details
Coverage
Coverage Areas:
Complete service, repair, and troubleshooting procedures for the Mercedes-Benz ML Class W164 (2009 model year).
Page Count
Page Count:
Hundreds of pages (exact count not specified but implied to be comprehensive)
Manual Type
Manual Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems
Systems Covered:
Engine mechanical and electrical, transmission (automatic), drivetrain, suspension, steering, brakes (hydraulic and ABS), climate control, interior electrical systems, bodywork, exterior trim, safety systems (SRS airbag), fuel system, cooling system, lubrication system, exhaust system, emission control systems, body electrical, HVAC, infotainment, and diagnostic procedures.
Procedures
Procedures Included:
Routine maintenance, scheduled servicing, diagnostic troubleshooting, component removal and installation, repair procedures, component testing, specifications, torque values, wiring diagrams, hydraulic diagrams, vacuum diagrams, and special tool requirements.
Depth
Technical Depth:
Comprehensive, covering everything from basic fluid changes and inspections to complex engine and transmission overhauls, electrical system diagnostics, and body repair. Includes step-by-step instructions, detailed photos, and exploded diagrams for all repair and maintenance tasks.
📊 Manual Specifications
File Characteristics
File Format Compatibility:
Fully compatible with Windows and MAC computers.
Printing Capability:
Printable: Allows users to print individual pages or the entire manual.
Usage License:
Unlimited use on multiple computers; no expiry dates or renewal fees required. Full version with no limitations.
Production Quality
Image And Diagram Quality:
High-quality detailed photos and diagrams, including exploded views, to ensure clarity and accuracy in repairs.
⚙️ Engine Specifications
Primary Engine Options
Engine Variants Covered:
Likely covers the common gasoline and diesel engines for the 2009 W164 ML Class, including but not limited to: ML350 (3.5L V6 M272 engine), ML500 (5.5L V8 M273 engine), ML550 (5.5L V8 M273 engine), ML320 CDI/350 Bluetec (3.0L V6 turbodiesel OM642 engine).
Performance Metrics
Typical Horsepower Torque:
Varies by engine. For example, the ML350 (M272) typically produced around 268 hp and 258 lb-ft of torque. Diesel variants offered strong low-end torque.
Fuel And Ignition
Fuel System Type:
Electronic Fuel Injection (EFI), likely with multi-port injection or direct injection depending on the specific engine variant. Ignition system typically utilizes coil-on-plug technology.
Cooling And Lubrication
Cooling System Type:
Pressurized liquid cooling system with coolant reservoir, water pump, thermostat, and radiator. Lubrication system utilizes a wet sump with an oil pump and oil filter.
🔧 Transmission
Drivetrain Type
Drive Configuration:
Standard 4MATIC all-wheel-drive.
Automatic Transmission
Transmission Model:
Likely the 7G-TRONIC 7-speed automatic transmission (722.9 series) for most variants, known for its smooth operation and efficiency.
Transmission Features
Transmission Control:
Electronically controlled with modes such as Comfort (C) and Sport (S). Manual shifting available via steering wheel mounted paddles or the shift lever.
Fluid Specifications
Transmission Fluid Type:
Specific Mercedes-Benz approved automatic transmission fluid (ATF), such as MB 236.14. Refer to the manual for precise identification.
📐 Dimensions
Exterior Dimensions
Length Width Height:
Approximate: Length: 189.1 in (4803 mm), Width: 75.8 in (1925 mm), Height: 69.2 in (1758 mm). Exact dimensions may vary slightly by specific model variant.
Wheelbase And Track
Wheelbase:
Approximate: 114.7 in (2915 mm).
Weights
Curb Weight:
Typically ranging from approximately 4,700 to 5,000 lbs (2130 - 2270 kg) depending on engine and options.
Capacities
Fuel Tank Capacity:
Approximately 19.8 gallons (75 liters).
🛡️ Safety Features
Crash Testing
NHTSA Rating:
While specific 2009 ratings may vary, the W164 generally performed well in safety tests, often achieving 4 or 5-star ratings in frontal and side impact tests.
Active Safety Features
Traction And Stability Control:
Standard features include Electronic Stability Program (ESP) and Acceleration Skid Control (ASR). Advanced Brake Assist (BAS) and Anti-lock Braking System (ABS).
Passive Safety Features
Airbags:
Comprehensive airbag system including front, side, and curtain airbags. Optional rear side airbags may be available.
Driver Assistance
Available Systems:
Optional features might include PARKTRONIC parking assistance, and in some markets, advanced lighting systems like Bi-Xenon headlamps with cornering function.
💡 Technology Features
Infotainment System
Comand System:
Likely equipped with the COMAND (Cockpit Management and Navigation) system, featuring a central display for navigation, audio, climate control, and vehicle settings. Options include CD changer, satellite radio, and Bluetooth connectivity.
Driver Assistance
Advanced Features Available:
Available features could include adaptive cruise control (DISTRONIC), Lane Keeping Assist, and Blind Spot Assist, depending on the specific trim and options package.
Connectivity
Integration Options:
Bluetooth for hands-free calling and audio streaming, optional USB/Auxiliary inputs for media playback.
🔧 Maintenance
Service Intervals
Scheduled Maintenance:
Typically follows Mercedes-Benz's Flexible Service System (FSS). Minor service (e.g., oil change) every 10,000 miles or 12 months, and major service (e.g., transmission fluid, differential fluid, coolant) at higher intervals (e.g., 30,000-60,000 miles). Specific intervals are detailed within the manual.
Fluid Specifications
Engine Oil Type:
Depends on engine. For M272 and M273 gasoline engines, typically MB 229.5 or 229.51 certified synthetic oil, viscosity like 0W-40 or 5W-40. For OM642 diesel, MB 229.51 is common. Always consult the manual or oil cap.
Coolant Type:
Mercedes-Benz approved coolant (e.g., MB 325.0 or 326.0), typically a silicate-free, long-life antifreeze/coolant concentrate, mixed with distilled water.
Common Issues
Frequently Encountered Problems:
Potential issues include intake manifold runner flap failures (M272 engine), oil cooler leaks, HVAC blower motor resistor failures, suspension component wear (e.g., control arms, air springs/struts if equipped), and potential diesel particulate filter issues on diesel models. The manual would detail diagnostics and repair for these.
Filters And Spark Plugs
Replacement Parts Guidance:
The manual provides part numbers and specifications for engine oil filters, air filters, cabin filters, fuel filters (diesel), and spark plugs specific to each engine variant.
📚 Vehicle History
Brand Heritage
Mercedes Benz SUV Legacy:
Mercedes-Benz has a long history of producing rugged and luxurious off-road vehicles dating back to the G-Class. The M-Class (later ML-Class) was introduced in 1997 to tap into the growing SUV market.
Model Evolution
W164 Generation Details:
The W164, produced from 2005 to 2011, represented the second generation of the M-Class. It featured a more car-like unibody construction, improved interior luxury, and advanced technology compared to its predecessor.
Production Locations
Manufacturing Plants:
Primarily assembled at the Mercedes-Benz U.S. International (MBUSI) plant in Vance, Alabama, USA.
🏆 Awards & Recognition
Recognitions
Model Specific Awards:
The W164 ML Class received various accolades during its production run, often praised for its blend of luxury, performance, and utility. While specific 2009 awards are not listed here, it followed a lineage of well-regarded M-Class models.
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