The 2009 Sportsman 500 lineup offers a robust and versatile experience in the mid-size utility ATV market. Known for its independent suspension, powerful 499cc engine, and On-Demand All-Wheel Drive system, these models are engineered for both demanding off-road tasks and recreational riding. With comfortable ergonomics and strong capability, the Sportsman 500 series, including the EFI, EFI Tractor, HO, Touring EFI, and X2 EFI variants, has established a reputation for reliability and performance, making it a competitive choice in its segment. This comprehensive Factory Service Repair Workshop Manual provides in-depth guidance for the 2009 Sportsman 500 models. It covers essential areas such as general information, routine maintenance, detailed engine and fuel injection system procedures, bodywork, steering, suspension, clutch, final drive, transmission, brakes, and electrical systems, including wiring diagrams. The manual details everything from basic checks and fluid changes to complex diagnostics and repairs, empowering owners and technicians to maintain, troubleshoot, and service their ATVs effectively, ensuring optimal performance and longevity. 🏷️ Basic Information Identification Make: Polaris Model: Sportsman 500 Year: 2009 Product Type: Service Repair Workshop Manual 👋 Introduction Market Position Atv Segment: The 2009 Polaris Sportsman 500 lineup represents a robust and versatile option in the mid-size utility ATV market, known for its capability and comfort. Competitive Analysis Competitors Of The Era: Competed with models like the Can-Am Outlander 500, Yamaha Grizzly 550, and Honda Foreman 500, offering a strong blend of power, handling, and features. Key Features Of Vehicle Vehicle Selling Points: The Sportsman 500 models are recognized for their independent suspension, powerful 499cc engine, Polaris's On-Demand All-Wheel Drive system, and comfortable rider ergonomics, making them suitable for a wide range of off-road tasks and recreational riding. Manual Value Proposition Manual Benefit: This manual empowers owners and technicians to perform maintenance, diagnostics, and repairs confidently, saving time and money while ensuring the longevity and optimal performance of the ATV. 📋 Manual Details Coverage Areas Covered Models: 2009 Polaris Sportsman 500 EFI, 2009 Polaris Sportsman 500 EFI Tractor, 2009 Polaris Sportsman 500 HO, 2009 Polaris Sportsman Touring 500 EFI, 2009 Polaris Sportsman Touring 500 EFI Quadricycle, 2009 Polaris Sportsman X2 500 EFI, 2009 Polaris Sportsman X2 500 EFI Quadricycle Page Count Estimated Page Count: Estimated 500+ pages (typical for this type of comprehensive manual) Manual Type Manual Type: Factory Service Repair Workshop Manual Language Language: English Format File Format: PDF Compatibility Compatibility: All Versions of Windows & Mac Requirements Software Requirement: Adobe PDF Reader 📖 Manual Coverage Systems Covered Major Systems: General Information, Maintenance, Engine, Fuel Injection, Body, Steering, Suspension, Clutch System, Final Drive, Transmission, Brakes, Electrical Systems, Wiring Diagrams Procedures Included Repair And Maintenance Procedures: Routine maintenance, troubleshooting, diagnostics, component repair, assembly, disassembly, adjustments, specifications, torque values, wiring schematics, fluid types and capacities. Technical Depth Depth Of Coverage: Comprehensive. Covers everything from basic pre-ride checks and fluid changes to detailed engine rebuilds, electrical system diagnostics, and suspension tuning. 📊 Manual Specifications File Format File Characteristics: Digital PDF format, allowing for easy searching and navigation. All pages are printable for on-the-go reference. Print Quality Print Quality: High-quality diagrams and instructions, ensuring clarity for repair procedures. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, liquid-cooled, SOHC, single-cylinder Engine Displacement: 499cc Bore X Stroke: 92mm x 75mm (approximate, to be confirmed in manual) Performance Horsepower: Approx. 31-32 HP (varies slightly by specific model/tuning, detailed specs in manual) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) for 500 EFI models, Carbureted for HO models. Fuel Type: Unleaded gasoline, minimum 87 octane Cooling System Cooling Method: Liquid-cooled Ignition System Ignition Type: Electronic Ignition (CDI) 🔧 Transmission Standard Transmission Type: Automatic PVT (Polaris Variable Transmission) Drive Modes: High, Low, Neutral, Reverse, Park Features Drive System: On-Demand All-Wheel Drive (AWD) / 2WD selectable Final Drive: Sealed O-ring chain 📐 Dimensions Exterior Length: Approx. 81 inches (205.7 cm) for standard models, longer for Touring Width: Approx. 46 inches (116.8 cm) Height: Approx. 45 inches (114.3 cm) Weights Dry Weight: Approx. 650-700 lbs (295-318 kg), varies by model configuration Ground Clearance: Approx. 11.25 inches (28.6 cm) Capacities Towing Capacity: 1500 lbs (680 kg) Rack Capacity Front: 100 lbs (45 kg) Rack Capacity Rear: 200 lbs (90 kg) 🛡️ Safety Features Active Features Braking System: Hydraulic disc brakes on all wheels. Front: Dual hydraulic discs with dual-piston calipers. Rear: Single hydraulic disc with dual-piston caliper. Passive Features Lighting: Dual 35W headlights, dual brakelights/taillights Handlebars: Rolled and lockable design for stability and safety. 💡 Technology Features Infotainment Instrument Panel: Digital odometer, speedometer, tachometer, fuel gauge, engine hour meter, clock, AWD/2WD indicator, gear indicator. Driver Assistance Braking Enhancements: Engine braking provided by the PVT system, assisting on descents. Connectivity Diagnostic Ports: Diagnostic port for reading fault codes (EFI models), essential for troubleshooting. 🔧 Maintenance Service Intervals Oil...