The Sportsman Touring 500 EFI, a 2009 All-Terrain Vehicle (ATV), represents a robust option in the recreational and utility ATV market. Engineered for comfort and capability, it features a reliable 4-stroke, liquid-cooled, 499cc engine with Electronic Fuel Injection (EFI) for consistent performance. Its automatic Variable Transmission (PVT) with engine braking, combined with Independent Front and Rear Suspension, ensures a smooth and controlled ride across various terrains. With ample rack capacity for gear and a towing capacity of up to 1,500 lbs, this ATV is well-suited for both leisure excursions and demanding tasks. This comprehensive service and repair manual is designed to provide essential guidance for the maintenance, repair, and troubleshooting of your 2009 Sportsman Touring 500 EFI. It covers all critical systems, including the engine, drivetrain, suspension, brakes, and electrical components, offering detailed procedures for preventative maintenance, component diagnostics, and complete overhauls. With step-by-step instructions, torque specifications, and wiring diagrams, this manual serves as an indispensable resource for owners and technicians to ensure the optimal performance, reliability, and longevity of their ATV. 🏷️ Basic Information Identification Make: Polaris Model: Sportsman Touring 500 EFI Year: 2009 Vehicle Type: All-Terrain Vehicle (ATV) Codes Model Code: Likely specific to Polaris internal coding, not publicly detailed in product description. Engine Code: Not specified in product description, but refers to the 500 EFI engine variant. 👋 Introduction Market Position Segment: Recreational and utility ATV market, known for its comfort and touring capabilities. Target Audience: Enthusiasts, recreational riders, utility users seeking a reliable and capable touring ATV. Competitive Analysis Competitors: Yamaha Grizzly, Can-Am Outlander, Honda Foreman/Rancher series (depending on specific configuration and intended use). Key Features Engine Type: 500cc class, Electronic Fuel Injection (EFI) for consistent power and easy starting. Transmission Type: Automatic PVT (Polaris Variable Transmission) with engine braking. Suspension Type: Independent Front Suspension (IFS) and Independent Rear Suspension (IRS) for superior ride comfort and handling. Storage: Front and rear racks for carrying gear, often with integrated storage compartments. 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Maintenance, Troubleshooting, Diagnostics Secondary Coverage: Specifications, Wiring Diagrams, Component Identification Page Count Estimated Pages: Typically 300-600 pages for a comprehensive ATV service manual of this era. Exact count not provided. Manual Type Type: Service and Repair Manual Purpose: To guide owners and technicians through maintenance, repair, and troubleshooting procedures. Language Language: English (assumed based on product description language and typical manual availability) Format Download Format: PDF 📖 Manual Coverage Systems Covered Engine: Engine assembly, disassembly, tuning, fuel system (EFI), ignition system, cooling system, lubrication system. Drivetrain: Transmission (PVT - Continuously Variable Transmission), drive shafts, differentials, final drive. Suspension: Front and rear suspension systems, shock absorbers, control arms, bushings, wheel bearings. Brakes: Hydraulic brake system, master cylinders, calipers, brake pads, brake lines, rotor maintenance. Electrical: Battery, charging system (stator, regulator/rectifier), starter motor, lighting system, ignition switch, EFI control unit, sensor diagnostics, wiring diagrams. Fuel System: Fuel pump, fuel injectors, throttle body, fuel pressure regulator, EVAP system (if applicable). Body And Chassis: Frame, plastics, body panels, seat, handlebars, racks, lighting fixtures. Steering: Steering column, tie rods, steering rack, universal joints. Cooling System: Radiator, fan, coolant, hoses, thermostat. Procedures Included Preventative Maintenance: Oil changes, filter replacements, lubrication points, spark plug service, fluid checks, chain/belt adjustment. Troubleshooting: Diagnostic charts, symptom-based troubleshooting for engine performance, electrical issues, starting problems. Engine Repair: Top-end rebuild (cylinder, piston, valves), bottom-end rebuild (crankshaft, connecting rod), camshaft inspection and replacement, EFI system diagnostics and repair. Transmission Repair: PVT system maintenance and repair, drive clutch and driven clutch service, belt replacement, gearbox inspection. Electrical Diagnostics: Reading diagnostic trouble codes (DTCs), testing sensors, checking wiring continuity, starter and charging system testing. Brake System Service: Bleeding the brake system, replacing brake pads and rotors, caliper overhaul. Suspension And Steering Repair: Ball joint replacement, tie rod end replacement, wheel bearing replacement, shock absorber adjustment and replacement. Technical Depth Depth: Comprehensive, covering basic maintenance to complete engine and drivetrain overhauls. Detail Level: Includes step-by-step instructions, torque specifications, special tool requirements, and diagnostic procedures. 📊 Manual Specifications File Format Format: PDF Searchability: Typically searchable text within the PDF, allowing quick access to specific topics. Print Quality Quality: High-resolution digital format, allowing for clear printing of diagrams and text. Binding Type Binding: N/A (Digital Download - PDF) Paper Type Paper Type: N/A (Digital Download - PDF) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, Liquid-Cooled, Single-Cylinder Displacement: 499cc (approximate) Bore X Stroke: Specifics not in product description, but typical for this engine class. Valvetrain: SOHC (Single Overhead Camshaft) Performance Horsepower: Approximately 30-35 HP. Exact figures vary by year and tuning. Torque: Specific figures not in product description, but adequate for its class. Fuel System Induction: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline Cooling System Type: Liquid-cooled Lubrication System Type: Wet sump 🔧 Transmission Standard Type: Automatic PVT (Polaris Variable Transmission) Gear Selection: High,...