Basic Information Identification Make: Polaris Model: Sportsman 800 EFI Touring Model Variant: X2 Year: 2009 Vehicle Type: All-Terrain Vehicle (ATV) Engine Type: EFI (Electronic Fuel Injection) Codes Product Code: Pol-SVC-2009-SP800-Touring-X2 Introduction Market Position Positioning: High-performance, utility-focused ATV designed for recreational riding, hauling, and towing. Competes with other premium 800cc-class ATVs. Competitive Analysis Competitors: Key competitors include Can-Am Outlander 800, Arctic Cat Thundercat 1000, and Yamaha Grizzly 700. Key Features Powertrain Feature: Powerful 800cc V-twin engine, Polaris's Automatic PVT (Polaris Variable Transmission) with Engine Braking (EB). Chassis Feature: Independent Front and Rear Suspension (IRS), Versa-Trac AWD system, powerful hydraulic disc brakes. Utility Feature: Lock & Ride accessory system, front and rear racks for cargo, 2-up seating (Touring models). Manual Details Coverage Areas Primary Coverage: Complete service, repair, and maintenance procedures for the 2009 Polaris Sportsman 800 EFI Touring and X2 models. Secondary Coverage: Troubleshooting, diagnostics, electrical systems, engine overhaul, transmission repair, suspension, and chassis. Page Count Estimated Page Count: ~500-600 pages (typical for comprehensive service manuals) Manual Type Type: Service Repair Shop Manual Language Language: English Format Format: Digital (likely PDF), potentially available in printed format. Manual Coverage Systems Covered Powertrain: Engine, fuel system, exhaust, transmission, drive shafts, differentials, CVT system. Chassis And Suspension: Frame, front and rear suspension (A-arms, shocks, springs), steering system, braking system. Electrical System: Ignition, lighting, battery, charging system, starter, ECU, sensors, wiring diagrams, diagnostic trouble codes (DTCs). Body And Trim: Body panels, fenders, racks, seats, storage compartments, trim pieces. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug service, lubrication points, valve adjustments. Troubleshooting: Diagnostic flowcharts, common problems and solutions, symptom-based troubleshooting. Repair And Overhaul: Engine disassembly and reassembly, transmission rebuild, suspension component replacement, brake caliper service, electrical component repair. Technical Data: Torque specifications, clearances, fluid capacities, electrical component resistance values, pressure specifications. Technical Depth Depth: Comprehensive. Covers basic maintenance to full engine and transmission rebuilds, including detailed diagnostic procedures and wiring schematics. Manual Specifications File Format Digital Format: PDF (Portable Document Format) - typically optimized for clarity and searchability. Print Quality Quality: High-resolution scans of original factory documentation, ensuring clear diagrams, text, and images. Binding Type Physical Binding: If printed: Saddle-stitched, spiral-bound, or perfect-bound for durability and ease of use in a workshop environment. Paper Type Physical Paper: If printed: Heavy-duty paper stock, often with a matte or satin finish to reduce glare. Engine Specifications Primary Engine Engine Manufacturer: Polaris Engine Configuration: V-twin, 4-stroke Engine Displacement: 799cc (48.8 cubic inches) Bore X Stroke: 93.0 mm x 73.0 mm (3.66 in x 2.87 in) Cooling System: Liquid-cooled Valve Train: SOHC (Single Overhead Cam), 4 valves per cylinder Performance Horsepower Est: ~50-55 HP (estimated, specific dyno results vary) Torque Est: ~48-52 lb-ft (estimated) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with throttle body Fuel Type: Unleaded gasoline, minimum 87 octane Fuel Tank Capacity: 4.0 US gallons (15.1 L) Transmission Standard Transmission Type: Polaris Variable Transmission (PVT) with Engine Braking (EB) Gear Selection: High (H), Low (L), Neutral (N), Reverse (R), Park (P) Optional Optional Transmission: Not applicable for this model year and variant. Features Drive System: Shaft Drive, Versa-Trac On-Demand AWD/2WD Clutch Type: Primary and Secondary Clutch System (CVT) Transmission Fluid Spec: Polaris AGL Premium Synthetic Gearcase Lubricant (or equivalent meeting API GL-4 specifications) Dimensions Exterior Overall Length: ~83.2 inches (211.3 cm) Overall Width: ~48 inches (121.9 cm) Overall Height: ~50 inches (127 cm) Wheelbase: ~56.5 inches (143.5 cm) Ground Clearance: ~11.25 inches (28.6 cm) Cargo Front Rack Capacity: 100 lbs (45 kg) Rear Rack Capacity: 200 lbs (90 kg) Weights Dry Weight Est: ~670 lbs (304 kg) (for touring models) Towing Capacity: 1500 lbs (680 kg) Gcvwr: Not specified, refer to manual for towing guidelines. Safety Features Ratings Atv Safety Standards: Complies with ANSI and SAE standards for ATVs. Active Features Braking System: Hydraulic disc brakes, front and rear. Engine braking (EB) via PVT. Lighting: Dual 50W headlights, dual brake lights/taillights. Passive Features Seat Belt: Not standard. Recommended to use appropriate safety gear. Roll Over Protection: Not applicable. ATVs are open-design vehicles. Technology Features Infotainment Display Features: Digital instrument cluster with speedometer, tachometer, odometer, trip odometer, fuel gauge, AWD indicator, and gear indicator. Driver Assistance Traction Control: On-Demand All-Wheel Drive (AWD) system. Engine Management: Electronic Fuel Injection (EFI) with electronic control unit (ECU) for optimal air-fuel mixture and emissions. Connectivity Accessories: Lock & Ride system for quick and secure mounting of accessories. Maintenance Service Intervals Engine Oil Change: Every 100 hours or 1 year (whichever comes first). Air Filter Check: Every 25 hours or 3 months; clean/replace as needed. Spark Plug Service: Every 200 hours or 2 years. Transmission Oil Change: Every 200 hours or 2 years. Clutch Inspection: Every 100 hours or 1 year. Fluid Specifications Engine Oil Type: Polaris PS-4 5W-50 Full Synthetic 4-Cycle Engine Oil (or SAE 5W-50 API SG)....
Not standard. Recommended to use appropriate safety gear.
Roll Over Protection:
Not applicable. ATVs are open-design vehicles.
Technology Features
Infotainment
Display Features:
Digital instrument cluster with speedometer, tachometer, odometer, trip odometer, fuel gauge, AWD indicator, and gear indicator.
Driver Assistance
Traction Control:
On-Demand All-Wheel Drive (AWD) system.
Engine Management:
Electronic Fuel Injection (EFI) with electronic control unit (ECU) for optimal air-fuel mixture and emissions.
Connectivity
Accessories:
Lock & Ride system for quick and secure mounting of accessories.
Maintenance
Service Intervals
Engine Oil Change:
Every 100 hours or 1 year (whichever comes first).
Air Filter Check:
Every 25 hours or 3 months; clean/replace as needed.
Spark Plug Service:
Every 200 hours or 2 years.
Transmission Oil Change:
Every 200 hours or 2 years.
Clutch Inspection:
Every 100 hours or 1 year.
Fluid Specifications
Engine Oil Type:
Polaris PS-4 5W-50 Full Synthetic 4-Cycle Engine Oil (or SAE 5W-50 API SG).
Engine Oil Capacity:
3.0 US quarts (2.84 L) with filter change.
Coolant Type:
Polaris Premium Pre-mixed Coolant (or equivalent 50/50 mix of ethylene glycol-based coolant and distilled water).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Wear Items:
CVT belt wear, suspension bushings, wheel bearings, starter solenoid.
Engine Performance Notes:
Proper fuel quality and regular maintenance are key to optimal EFI performance. Ignition coil or fuel pump issues can arise with age.
Vehicle History
Brand Heritage
Polar Heritage:
Polaris Industries Inc. is a major American manufacturer of recreational vehicles, known for its snowmobiles, ATVs, and side-by-sides.
Model Evolution
Sportsman Lineage:
The Sportsman line has been a flagship for Polaris, evolving from utility-focused models to more performance-oriented and feature-rich machines. The 800 EFI engine was a significant upgrade for power and efficiency.
Touring Variant:
The 'Touring' designation signifies models designed for longer rides, often featuring improved comfort, 2-up seating, and sometimes enhanced storage or premium features.
Production
Manufacturing Location:
Primarily manufactured in Roseau, Minnesota, USA.
Awards & Recognition
Recognitions
Atv Reviews 2009:
While specific 'awards' for this particular model year are rare for ATVs, the Polaris Sportsman 800 line was generally well-regarded for its power, handling, and utility in enthusiast publications and reviews from 2009.
Ratings
Consumer Satisfaction:
Polaris ATVs, particularly the Sportsman series, consistently receive good ratings for performance and durability, though maintenance is crucial.
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