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2009 Subaru Legacy Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Subaru Model: Legacy Year: 2009 Codes Chassis Code: BP (Wagon), BL (Sedan) Vin Code: 3 (U.S. market) 👋 Introduction Market Position Segment: Mid-size sedan and wagon, known for its standard All-Wheel Drive (AWD) system Target Audience: Families and individuals seeking a reliable, all-weather capable vehicle with a focus on safety and practicality Competitive Analysis Key Competitors: Toyota Camry, Honda Accord, Nissan Altima, Mazda6, Ford Fusion Key Features Standard AWD: Subaru's symmetrical All-Wheel Drive is a signature feature, enhancing traction and stability Horizontally Opposed Engine: Boxer engine design provides a lower center of gravity for improved handling Safety Orientation: Strong emphasis on safety with high crash test ratings and available advanced safety features 📋 Manual Details Coverage Areas Main Coverage: All aspects of vehicle repair and maintenance Specific Systems: Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical, HVAC, Body, Interior Page Count Estimated Pages: Approx. 2000-3000 pages (typical for comprehensive factory manuals) Manual Type Type: Factory Service Manual / Workshop Manual / Repair Manual Language Language: English Format Format: Digital (likely PDF) File Format Details: Likely searchable PDF with high-resolution diagrams and illustrations Print Quality: N/A (Digital format), but original factory print quality is high Binding Type: N/A (Digital format), but original factory manuals are typically comb-bound or perfect-bound Paper Type: N/A (Digital format), but original factory manuals use durable, high-quality paper 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder heads, valve train, pistons, crankshaft, lubrication system, cooling system Engine Management: Fuel injection, ignition system, emissions control, engine sensors, ECU troubleshooting Transmission Manual: Manual transmission overhaul, clutch system, gear selection, removal and installation Transmission Automatic: Automatic transmission overhaul, valve body, torque converter, electronic control systems, removal and installation Drivetrain: All-Wheel Drive (AWD) system, differential gears (front, rear, center), driveshafts, CV joints Suspension Front: MacPherson strut assembly, control arms, stabilizer bar, wheel bearings Suspension Rear: Multi-link independent suspension, coil springs, shock absorbers, stabilizer bar Steering: Power steering system (hydraulic), steering column, steering gear, alignment procedures Brakes Front: Disc brakes, brake calipers, brake pads, rotors, ABS system components Brakes Rear: Disc brakes, brake calipers, brake pads, rotors, parking brake mechanism Electrical System: Battery, charging system (alternator), starting system (starter), lighting, horn, power windows, power locks Body Exterior: Body panels, doors, hood, trunk, bumpers, glass, seals, rust prevention Interior: Dashboard, seats, upholstery, trim panels, carpeting, sound insulation HVAC: Air conditioning, heater core, blower motor, climate controls, refrigerant system Safety Systems: Airbag system (SRS), seat belts, pre-tensioners, diagnostic procedures Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotation, spark plug replacement Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based troubleshooting guides, electrical schematics interpretation Major Repairs: Engine rebuilds, transmission overhauls, suspension component replacement, brake system repairs Component Removal Installation: Detailed instructions for removing and reinstalling all major vehicle components Electrical Diagnostics: Wiring diagrams, component testing procedures, fault finding for electrical systems Body Repair: Panel replacement, dent repair, rust remediation, glass replacement Technical Depth Depth Level: Comprehensive factory-level detail for professional technicians and advanced DIYers Diagnostic Capability: In-depth diagnostic procedures including wiring schematics and sensor data interpretation Rebuild Procedures: Detailed rebuild instructions for engines, transmissions, and differentials Special Tools: Identification and usage of specialized tools required for specific procedures ⚙️ Engine Specifications Primary Engine Engine Codes: EJ253 (2.5L SOHC), EJ255 (2.5L DOHC Turbo - GT models) Displacement 2.5I: 2.5 liters (2457 cc) Displacement Gt: 2.5 liters (2457 cc) Performance 2.5I Horsepower 2.5I: 170 hp @ 5800 rpm Torque 2.5I: 170 lb-ft @ 4400 rpm Performance Gt Horsepower Gt: 243 hp @ 5200 rpm (estimated) Torque Gt: 266 lb-ft @ 2800 rpm (estimated) Fuel System Fuel Delivery 2.5I: Electronic Fuel Injection (EFI) Fuel Delivery Gt: Sequential Multiport Fuel Injection (SMPI) with Turbocharger Fuel Type Fuel Recommendation: Unleaded gasoline, 87 octane (91 octane recommended for GT models) Engine Layout Configuration: Horizontally Opposed (Boxer) Cylinders: 4 🔧 Transmission Standard Transmission Type 2.5I: 5-speed Manual Transmission (5MT) Transmission Type Gt: 5-speed Manual Transmission (5MT) Optional Transmission Type 2.5I Optional: 4-speed Automatic Transmission (4EAT) Transmission Type Gt Optional: 5-speed Automatic Transmission (5EAT) Features Drivetrain Type: Symmetrical All-Wheel Drive (AWD) standard on all models 📐 Dimensions Exterior Length Sedan: Approx. 187.2 inches Length Wagon: Approx. 188.0 inches Width: Approx. 69.1 inches Height: Approx. 58.1 inches (Sedan), 59.4 inches (Wagon) Wheelbase: Approx. 104.0 inches Weights Curb Weight 2.5I Manual: Approx. 3240 lbs Curb Weight 2.5I Auto: Approx. 3285 lbs Curb Weight Gt Manual: Approx. 3360 lbs Curb Weight Gt Auto: Approx. 3435 lbs Cargo Cargo Volume Sedan: Approx. 14.7 cu ft Cargo Volume Wagon: Approx. 38.4 cu ft (seats up), 71.7 cu ft (seats down) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 5 Stars NHTSA Front Impact Passenger: 5 Stars NHTSA Side Impact Front Seat: 5 Stars NHTSA Side Impact Rear Seat: 5 Stars IIHS Headlight 평가: Good IIHS Front Crash Small Overlap:...
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2009 Subaru Legacy Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Legacy
Year:
2009
Codes
Chassis Code:
BP (Wagon), BL (Sedan)
Vin Code:
3 (U.S. market)
👋 Introduction
Market Position
Segment:
Mid-size sedan and wagon, known for its standard All-Wheel Drive (AWD) system
Target Audience:
Families and individuals seeking a reliable, all-weather capable vehicle with a focus on safety and practicality
Competitive Analysis
Key Competitors:
Toyota Camry, Honda Accord, Nissan Altima, Mazda6, Ford Fusion
Key Features
Standard AWD:
Subaru's symmetrical All-Wheel Drive is a signature feature, enhancing traction and stability
Horizontally Opposed Engine:
Boxer engine design provides a lower center of gravity for improved handling
Safety Orientation:
Strong emphasis on safety with high crash test ratings and available advanced safety features
📋 Manual Details
Coverage Areas
Main Coverage:
All aspects of vehicle repair and maintenance
Specific Systems:
Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical, HVAC, Body, Interior
Page Count
Estimated Pages:
Approx. 2000-3000 pages (typical for comprehensive factory manuals)
Manual Type
Type:
Factory Service Manual / Workshop Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
File Format Details:
Likely searchable PDF with high-resolution diagrams and illustrations
Print Quality:
N/A (Digital format), but original factory print quality is high
Binding Type:
N/A (Digital format), but original factory manuals are typically comb-bound or perfect-bound
Paper Type:
N/A (Digital format), but original factory manuals use durable, high-quality paper
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder heads, valve train, pistons, crankshaft, lubrication system, cooling system
Engine Management:
Fuel injection, ignition system, emissions control, engine sensors, ECU troubleshooting
Transmission Manual:
Manual transmission overhaul, clutch system, gear selection, removal and installation
Transmission Automatic:
Automatic transmission overhaul, valve body, torque converter, electronic control systems, removal and installation
Drivetrain:
All-Wheel Drive (AWD) system, differential gears (front, rear, center), driveshafts, CV joints
Suspension Front:
MacPherson strut assembly, control arms, stabilizer bar, wheel bearings
Suspension Rear:
Multi-link independent suspension, coil springs, shock absorbers, stabilizer bar
Steering:
Power steering system (hydraulic), steering column, steering gear, alignment procedures
Brakes Front:
Disc brakes, brake calipers, brake pads, rotors, ABS system components
Brakes Rear:
Disc brakes, brake calipers, brake pads, rotors, parking brake mechanism
Electrical System:
Battery, charging system (alternator), starting system (starter), lighting, horn, power windows, power locks
Body Exterior:
Body panels, doors, hood, trunk, bumpers, glass, seals, rust prevention
Interior:
Dashboard, seats, upholstery, trim panels, carpeting, sound insulation
HVAC:
Air conditioning, heater core, blower motor, climate controls, refrigerant system
Safety Systems:
Airbag system (SRS), seat belts, pre-tensioners, diagnostic procedures
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotation, spark plug replacement
Troubleshooting:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting guides, electrical schematics interpretation
Major Repairs:
Engine rebuilds, transmission overhauls, suspension component replacement, brake system repairs
Component Removal Installation:
Detailed instructions for removing and reinstalling all major vehicle components
Electrical Diagnostics:
Wiring diagrams, component testing procedures, fault finding for electrical systems
Body Repair:
Panel replacement, dent repair, rust remediation, glass replacement
Technical Depth
Depth Level:
Comprehensive factory-level detail for professional technicians and advanced DIYers
Diagnostic Capability:
In-depth diagnostic procedures including wiring schematics and sensor data interpretation
Rebuild Procedures:
Detailed rebuild instructions for engines, transmissions, and differentials
Special Tools:
Identification and usage of specialized tools required for specific procedures
⚙️ Engine Specifications
Primary Engine
Engine Codes:
EJ253 (2.5L SOHC), EJ255 (2.5L DOHC Turbo - GT models)
Displacement 2.5I:
2.5 liters (2457 cc)
Displacement Gt:
2.5 liters (2457 cc)
Performance 2.5I
Horsepower 2.5I:
170 hp @ 5800 rpm
Torque 2.5I:
170 lb-ft @ 4400 rpm
Performance Gt
Horsepower Gt:
243 hp @ 5200 rpm (estimated)
Torque Gt:
266 lb-ft @ 2800 rpm (estimated)
Fuel System
Fuel Delivery 2.5I:
Electronic Fuel Injection (EFI)
Fuel Delivery Gt:
Sequential Multiport Fuel Injection (SMPI) with Turbocharger
Fuel Type
Fuel Recommendation:
Unleaded gasoline, 87 octane (91 octane recommended for GT models)
Engine Layout
Configuration:
Horizontally Opposed (Boxer)
Cylinders:
4
🔧 Transmission
Standard
Transmission Type 2.5I:
5-speed Manual Transmission (5MT)
Transmission Type Gt:
5-speed Manual Transmission (5MT)
Optional
Transmission Type 2.5I Optional:
4-speed Automatic Transmission (4EAT)
Transmission Type Gt Optional:
5-speed Automatic Transmission (5EAT)
Features
Drivetrain Type:
Symmetrical All-Wheel Drive (AWD) standard on all models
📐 Dimensions
Exterior
Length Sedan:
Approx. 187.2 inches
Length Wagon:
Approx. 188.0 inches
Width:
Approx. 69.1 inches
Height:
Approx. 58.1 inches (Sedan), 59.4 inches (Wagon)
Wheelbase:
Approx. 104.0 inches
Weights
Curb Weight 2.5I Manual:
Approx. 3240 lbs
Curb Weight 2.5I Auto:
Approx. 3285 lbs
Curb Weight Gt Manual:
Approx. 3360 lbs
Curb Weight Gt Auto:
Approx. 3435 lbs
Cargo
Cargo Volume Sedan:
Approx. 14.7 cu ft
Cargo Volume Wagon:
Approx. 38.4 cu ft (seats up), 71.7 cu ft (seats down)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5 Stars
NHTSA Front Impact Passenger:
5 Stars
NHTSA Side Impact Front Seat:
5 Stars
NHTSA Side Impact Rear Seat:
5 Stars
IIHS Headlight 평가:
Good
IIHS Front Crash Small Overlap:
Acceptable (as of 2012 testing, though not tested in 2009)
Active Features
Traction Control:
Standard
Electronic Stability Control:
Standard
Anti Lock Brakes:
Standard
Brake Assist:
Standard
Passive Features
Airbags Front:
Dual front airbags
Airbags Side:
Front side-impact airbags
Airbags Curtain:
Full-length side curtain airbags
Seatbelts:
3-point seatbelts with pretensioners and load limiters
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system
💡 Technology Features
Infotainment
Audio System:
Base models featured a single-CD player with optional MP3 capability and auxiliary input. Higher trims offered a 6-disc CD changer and premium audio systems.
Navigation:
Optional factory-installed DVD-based navigation system available on higher trim levels.
Climate Control:
Manual climate control on base models; automatic climate control with dual-zone capability available on higher trims.
Driver Assistance
Cruise Control:
Standard on most trims.
All Wheel Drive:
The core technological feature, providing enhanced grip and stability in various conditions.
Connectivity
Auxiliary Input:
Standard on most models for connecting external audio devices.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 6 months (severe service) / Every 7,500 miles or 12 months (normal service) - consult manual for specifics
Air Filter Replacement:
Every 15,000 - 30,000 miles
Spark Plug Replacement 2.5I:
Every 60,000 - 100,000 miles (depending on plug type, e.g., iridium)
Timing Belt Replacement:
N/A (EJ engines in this generation use a timing chain)
Transmission Fluid Change Manual:
Every 30,000 - 60,000 miles
Transmission Fluid Change Auto:
Every 30,000 miles (severe service) / 60,000 miles (normal service)
Fluid Specifications
Engine Oil Type Viscosity:
SAE 0W-20 (API SN or higher, ILSAC GF-5)
Engine Oil Capacity:
Approx. 4.8 quarts (2.5L SOHC), 5.0 quarts (2.5L DOHC Turbo)
Coolant Type:
Subaru Super Coolant (Blue) or equivalent HOAT (Hybrid Organic Acid Technology)
Transmission Fluid Manual:
API GL-5 75W-90
Transmission Fluid Automatic:
Subaru ATF-HP (High Performance) or equivalent
Power Steering Fluid:
ATF Dexron III or equivalent
Known Issues
Head Gaskets:
While less prevalent than on older Subaru EJ engines, gasket leaks can still occur, particularly on the DOHC turbo models. The manual will cover inspection and replacement.
Catalytic Converter Failure:
Can occur due to engine misfires or oil consumption. Manual will detail diagnosis and replacement.
Clutch Wear:
As with any manual transmission, clutch wear is a common maintenance item. Manual details clutch inspection and replacement.
Cv Joint Wear:
Front and rear CV joints can wear over time, especially with heavy use or poor maintenance. Manual covers inspection and replacement.
📚 Vehicle History
Brand Heritage
Subaru Origin:
Fuji Heavy Industries, founded in Japan with a history in aircraft manufacturing
Subaru AWD Pioneer:
Subaru is widely recognized for popularizing All-Wheel Drive in passenger cars starting in the 1970s
Model Evolution
Legacy Introduction:
First introduced globally in 1989 as a replacement for the Subaru Leone
Fourth Generation Launch:
The fourth generation (BP/BL) debuted for the 2005 model year, representing a significant redesign
2009 Updates:
The 2009 model year saw minor updates, including revised styling and trim levels
Production
Manufacturing Location:
Gunma Prefecture, Japan
🏆 Awards & Recognition
Recognitions
IIHS Top Safety Pick 2009:
The 2009 Subaru Legacy earned an IIHS Top Safety Pick award, reflecting its strong performance in crash tests.
NHTSA 5 Star Ratings:
Consistently received 5-star ratings in NHTSA frontal and side-impact crash tests for this generation.
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