🏷️ Basic Information Identification Make: Volvo Model: S60 Year: 2009 Codes Chassis Code: P3 Generation Generation Designation: Second Generation (2010-2018 model years were a separate redesign, this manual covers the final years of the first generation) 👋 Introduction Market Position Target Audience: Volvo S60 2009 owners, DIY enthusiasts, independent repair shops, and automotive technicians. Competitive Analysis Value Proposition: Offers significant cost savings on repairs and maintenance by providing professional-level guidance, equivalent to dealership resources. Key Features Documentation Source: Original manufacturer documentation, ensuring accuracy and completeness. Instructional Style: Detailed substeps, numbered instructions, and visual aids (illustrations, photos) for ease of understanding. Benefit Of Digital Format: Convenience of instant download, no shipping costs, easy to print specific sections, and protection from dirt/oil compared to paper manuals. 📋 Manual Details Coverage Areas Coverage Scope: All Models/Engines/Trim/Transmissions Types for the 2009 Volvo S60 Page Count Estimated Page Count: Hundreds of Pages (as stated in product description) Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Service Repair: Comprehensive engine diagnostics, maintenance, repair, and rebuild procedures. Transmission Service Repair: Detailed procedures for automatic and manual transmissions, including diagnostics, fluid changes, and internal repairs. Brake System: Service and repair for hydraulic systems, ABS, EBD, brake pads, rotors, calipers, and lines. Wiring Diagram: Complete electrical wiring diagrams for all vehicle systems. Electrical System: Troubleshooting and repair of all electrical components, including power distribution, lighting, sensors, and modules. Suspension: Maintenance and repair of front and rear suspension components, including struts, shocks, control arms, and bushings. Steering: Service and repair of the power steering system, including pump, rack, and tie rod ends. Cooling System: Maintenance and repair of the radiator, coolant hoses, water pump, thermostat, and cooling fans. Fuel Injection Fuel System: Diagnosis and repair of fuel pump, injectors, fuel lines, pressure regulator, and fuel tank. Emission System: Service and troubleshooting for emissions control components, including catalytic converter, O2 sensors, and EVAP system. Heater Air Conditional: Diagnosis and repair of HVAC system, including blower motor, evaporator, condenser, and refrigerant lines. Engine Control System: Detailed information on engine control module (ECM), sensors, actuators, and diagnostic trouble codes (DTCs). Chassis Body: Body repair, structural components, frame alignment, and body panel replacement. Restraint System: Service and repair of airbags, seatbelt pretensioners, and related control modules. Interior: Information on interior trim, upholstery, dashboard components, and interior electronics. Differential Drive: Maintenance and repair of front and rear differentials, drive shafts, and CV joints. Axle: Service and repair of front and rear axles, including bearings and seals. Procedures Included General Maintenance: Routine checks, fluid changes, filter replacements, and lubrication schedules. Troubleshooting: Systematic diagnostic procedures for identifying and resolving common and complex issues. Periodic Lubrication: Specific lubrication points and recommended lubricants for various components. Disassembly Assembly: Step-by-step instructions for component removal, reinstallation, and proper torque specifications. Cleaning Reinstalling: Procedures for cleaning components prior to reinstallation to ensure proper function and longevity. Technical Depth Depth Of Information: Professional-level diagnostic, repair, and maintenance information used by dealership technicians. Diagnostic Capabilities: Extensive diagnostic procedures, including fault code interpretation and symptom-based troubleshooting. Repair Complexity: Covers everything from basic maintenance to complete engine and transmission rebuilds. Electrical Diagnostics: Detailed troubleshooting for complex electrical systems, combined with comprehensive wiring diagrams. 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Full Printable Zoom Functionality: YES (Zoom IN/OUT) Binding Type Binding: Digital Download (No physical binding) Paper Type Paper Type: N/A (Digital Format) Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader & WinZip Compatibility Operating System Compatibility: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Options Available: While specific engines aren't listed in the product description, the 2009 S60 was commonly available with 2.5L turbocharged inline-5 engines (e.g., B5254T series) and potentially a 3.0L turbocharged inline-6 (T6 models). Performance Typical Horsepower Range: Typically ranged from approximately 200 hp for the 2.5T to 285 hp for the T6 models, depending on the specific engine and tuning. Typical Torque Range: Torque figures varied but were generally in the 235 lb-ft to 295 lb-ft range. Fuel System Fuel Delivery: Electronic fuel injection (EFI) with sequential port injection. Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended for turbocharged engines). 🔧 Transmission Standard Standard Transmission Type: The 2009 S60 was predominantly offered with automatic transmissions, typically a Geartronic (sequential shifting) 6-speed automatic. Optional Optional Transmission Type: While less common, some markets may have offered a 6-speed manual transmission on certain engine variants. Features Geartronic Functionality: Allows for manual selection of gears for enhanced driver control. 📐 Dimensions Exterior Length: Approx. 180.2 inches (457.7 cm) Width: Approx. 70.4 inches (178.8 cm) Height: Approx. 57.0 inches (144.8 cm) Wheelbase: Approx. 109.6 inches (278.4 cm) Weights Curb Weight: Varies by model and engine, typically ranging from 3,400 to 3,700 lbs (approx....
Offers significant cost savings on repairs and maintenance by providing professional-level guidance, equivalent to dealership resources.
Key Features
Documentation Source:
Original manufacturer documentation, ensuring accuracy and completeness.
Instructional Style:
Detailed substeps, numbered instructions, and visual aids (illustrations, photos) for ease of understanding.
Benefit Of Digital Format:
Convenience of instant download, no shipping costs, easy to print specific sections, and protection from dirt/oil compared to paper manuals.
📋 Manual Details
Coverage Areas
Coverage Scope:
All Models/Engines/Trim/Transmissions Types for the 2009 Volvo S60
Page Count
Estimated Page Count:
Hundreds of Pages (as stated in product description)
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Service Repair:
Comprehensive engine diagnostics, maintenance, repair, and rebuild procedures.
Transmission Service Repair:
Detailed procedures for automatic and manual transmissions, including diagnostics, fluid changes, and internal repairs.
Brake System:
Service and repair for hydraulic systems, ABS, EBD, brake pads, rotors, calipers, and lines.
Wiring Diagram:
Complete electrical wiring diagrams for all vehicle systems.
Electrical System:
Troubleshooting and repair of all electrical components, including power distribution, lighting, sensors, and modules.
Suspension:
Maintenance and repair of front and rear suspension components, including struts, shocks, control arms, and bushings.
Steering:
Service and repair of the power steering system, including pump, rack, and tie rod ends.
Cooling System:
Maintenance and repair of the radiator, coolant hoses, water pump, thermostat, and cooling fans.
Fuel Injection Fuel System:
Diagnosis and repair of fuel pump, injectors, fuel lines, pressure regulator, and fuel tank.
Emission System:
Service and troubleshooting for emissions control components, including catalytic converter, O2 sensors, and EVAP system.
Heater Air Conditional:
Diagnosis and repair of HVAC system, including blower motor, evaporator, condenser, and refrigerant lines.
Engine Control System:
Detailed information on engine control module (ECM), sensors, actuators, and diagnostic trouble codes (DTCs).
Chassis Body:
Body repair, structural components, frame alignment, and body panel replacement.
Restraint System:
Service and repair of airbags, seatbelt pretensioners, and related control modules.
Interior:
Information on interior trim, upholstery, dashboard components, and interior electronics.
Differential Drive:
Maintenance and repair of front and rear differentials, drive shafts, and CV joints.
Axle:
Service and repair of front and rear axles, including bearings and seals.
Procedures Included
General Maintenance:
Routine checks, fluid changes, filter replacements, and lubrication schedules.
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common and complex issues.
Periodic Lubrication:
Specific lubrication points and recommended lubricants for various components.
Disassembly Assembly:
Step-by-step instructions for component removal, reinstallation, and proper torque specifications.
Cleaning Reinstalling:
Procedures for cleaning components prior to reinstallation to ensure proper function and longevity.
Technical Depth
Depth Of Information:
Professional-level diagnostic, repair, and maintenance information used by dealership technicians.
Diagnostic Capabilities:
Extensive diagnostic procedures, including fault code interpretation and symptom-based troubleshooting.
Repair Complexity:
Covers everything from basic maintenance to complete engine and transmission rebuilds.
Electrical Diagnostics:
Detailed troubleshooting for complex electrical systems, combined with comprehensive wiring diagrams.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Full Printable
Zoom Functionality:
YES (Zoom IN/OUT)
Binding Type
Binding:
Digital Download (No physical binding)
Paper Type
Paper Type:
N/A (Digital Format)
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader & WinZip
Compatibility
Operating System Compatibility:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Options Available:
While specific engines aren't listed in the product description, the 2009 S60 was commonly available with 2.5L turbocharged inline-5 engines (e.g., B5254T series) and potentially a 3.0L turbocharged inline-6 (T6 models).
Performance
Typical Horsepower Range:
Typically ranged from approximately 200 hp for the 2.5T to 285 hp for the T6 models, depending on the specific engine and tuning.
Typical Torque Range:
Torque figures varied but were generally in the 235 lb-ft to 295 lb-ft range.
Fuel System
Fuel Delivery:
Electronic fuel injection (EFI) with sequential port injection.
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended for turbocharged engines).
🔧 Transmission
Standard
Standard Transmission Type:
The 2009 S60 was predominantly offered with automatic transmissions, typically a Geartronic (sequential shifting) 6-speed automatic.
Optional
Optional Transmission Type:
While less common, some markets may have offered a 6-speed manual transmission on certain engine variants.
Features
Geartronic Functionality:
Allows for manual selection of gears for enhanced driver control.
📐 Dimensions
Exterior
Length:
Approx. 180.2 inches (457.7 cm)
Width:
Approx. 70.4 inches (178.8 cm)
Height:
Approx. 57.0 inches (144.8 cm)
Wheelbase:
Approx. 109.6 inches (278.4 cm)
Weights
Curb Weight:
Varies by model and engine, typically ranging from 3,400 to 3,700 lbs (approx. 1540 to 1680 kg).
🛡️ Safety Features
Ratings
NHTSA Crash Test Ratings:
The 2009 Volvo S60 generally received high safety ratings from organizations like the NHTSA, often achieving 5-star ratings in frontal and side impact tests.
Active Features
Active Safety Systems:
Anti-lock Braking System (ABS), Electronic Stability Control (ESC), Traction Control System (TCS), and optional Blind Spot Information System (BLIS).
Passive Features
Passive Safety Features:
Advanced front airbags, side-impact airbags, inflatable curtain airbags, Whiplash Protection System (WHIPS), and reinforced safety cage construction.
💡 Technology Features
Infotainment
Infotainment System:
Features typically include an in-dash audio system with CD player, optional satellite radio, and auxiliary input. Higher trims may have an optional navigation system and premium sound.
Driver Assistance
Driver Assistance Features:
Standard features often include cruise control. Optional features may include parking assist sensors and the aforementioned BLIS.
Connectivity
Connectivity Options:
Auxiliary audio input jack for connecting external media devices. Bluetooth hands-free calling might be an option on some models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 miles or 12 months, whichever comes first, using synthetic oil. Consult the manual for specific recommendations based on driving conditions.
Timing Belt Replacement:
For turbocharged inline-5 engines, timing belt replacement is typically recommended around 105,000 miles or 10 years. Inline-6 engines may use a timing chain. Check manual for exact interval.
Fluid Specifications
Engine Oil Specification:
API SM/SN, ACEA A3/B4 or A5/B5. Viscosity commonly 0W-30 or 5W-30 synthetic. Check manual for exact specification.
Transmission Fluid Specification:
For automatic transmissions, typically Volvo's own specified ATF or a Dexron-VI compatible fluid. Refer to the manual for the exact specification and fluid type.
Coolant Specification:
Volvo Blue Coolant (or equivalent G48 ethylene glycol-based coolant).
Known Issues
Common Maintenance Items:
PCV (Positive Crankcase Ventilation) system issues leading to oil leaks or rough running, ignition coil failures, and power steering pump leaks can be noted common areas for this generation.
📚 Vehicle History
Brand Heritage
Volvo Brand Focus:
Volvo has a long-standing reputation for safety, comfort, and Scandinavian design, with a commitment to innovation in automotive engineering.
Model Evolution
S60 First Generation Timeline:
The first generation S60 (2000-2009) was based on the P2 platform, known for its sporty handling and distinct styling. The 2009 model year represents the final iteration of this generation before a significant redesign.
Production
Manufacturing Locations:
Primarily manufactured in Belgium and South Africa.
🏆 Awards & Recognition
Recognitions
Safety Awards:
The Volvo S60 consistently received positive safety accolades from organizations such as the IIHS (Insurance Institute for Highway Safety) and NHTSA during its production run.
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