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2009 Yamaha 550FI 700FI Grizzly ATV Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: Grizzly 550 FI / Grizzly 700 FI Year: 2009 Vehicle Type: All-Terrain Vehicle (ATV) Model Codes Covered: YFM5FGPY, YFM5FGY, YFM7FGPY, YFM7FGY 👋 Introduction Market Position Market Segment: High-performance utility ATVs, known for their off-road capability, power, and comfort. Competitive Analysis Key Competitors: Honda Foreman/Rancher, Polaris Sportsman, Can-Am Outlander, Kawasaki Brute Force. Key Features Vehicle Highlights: Fuel Injection (FI) for improved throttle response and efficiency, Electric Power Steering (EPS) on some models, Independent Front Suspension (IFS), powerful engines, durable construction. Manual Value Proposition Benefits To Owner: Empowers owners to perform their own maintenance and repairs, saving money on labor costs. Provides in-depth knowledge for accurate diagnostics and efficient repairs, reducing downtime. 📋 Manual Details Coverage Areas Primary Coverage: Repair, Service, Maintenance, Troubleshooting Component Coverage: Engine, Fuel System, Lubrication, Cooling, Transmission, Drive Chain, Sprockets, Steering, Shocks, Bodywork, Intake, Exhaust, Electrical System Page Count Estimated Page Count: Varies by specific model, typically 300-600 pages for OEM service manuals Manual Type Manual Type: OEM Factory Service/Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine Systems: Complete engine overhaul, piston, rings, cylinder, valve train, camshaft, crankshaft, timing, ignition system, starting system, charging system Fuel System: Fuel injection system (FI), fuel pump, injectors, throttle body, sensors, fuel lines, fuel tank, fuel filter Lubrication Cooling: Oil pump, oil filter, lubrication passages, radiator, coolant, water pump, thermostat, cooling fan Transmission Drive: Automatic transmission (Ultramatic®), clutch, drive belts, gear reduction, differentials, driveshafts, CV joints, final drive Steering Suspension: Steering column, tie rods, ball joints, wheel bearings, front and rear suspension arms, shock absorbers, springs Electrical Electronics: Wiring diagrams, battery, stator, regulator/rectifier, lighting, starter motor, ignition coils, ECU (Engine Control Unit), sensors (TPS, MAP, etc.), diagnostic codes Bodywork Chassis: Frame, body panels, fenders, racks, seats, controls, skid plates Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustments, tire pressure, brake checks, fluid level checks, spark plug service Diagnostic Troubleshooting: Step-by-step troubleshooting guides, diagnostic error codes, electrical system diagnostics, fuel system diagnostics Repair Rebuild: Engine rebuild procedures, transmission disassembly and assembly, suspension component replacement, electrical component repair Installation Removal: Engine removal and installation, transmission removal and installation, component replacement procedures Technical Depth Depth: Comprehensive, from basic maintenance to complete engine and transmission rebuilds, including electrical system diagnostics and component-level troubleshooting. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High resolution, suitable for printing detailed diagrams and text Binding Type Binding Type: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine 550 Engine Type: 4-stroke, SOHC, 4-valve, liquid-cooled, single-cylinder Displacement: 530cc Bore X Stroke: 94.0 mm x 77.5 mm Compression Ratio: 9.1:1 Primary Engine 700 Engine Type: 4-stroke, DOHC, 4-valve, liquid-cooled, single-cylinder Displacement: 686cc Bore X Stroke: 100.0 mm x 85.9 mm Compression Ratio: 9.2:1 Performance Horsepower Estimate: Approx. 40-45 HP for 550FI, Approx. 50-55 HP for 700FI (estimates vary based on tuning and conditions) Fuel System Fuel Delivery: Mikuni 44mm throttle body with sub-throttle valve and dual injectors Fuel Type: Unleaded gasoline, octane rating 87 or higher Ignition Ignition System: DC-CDI (Digital C.D. Ignition) Cooling System Cooling Method: Liquid-cooled with fan 🔧 Transmission Standard Transmission Type: Yamaha Ultramatic® V-belt automatic transmission with centrifugal clutch Drive System: Shaft drive, 2WD/4WD with locking front differential (On-Command®) Features Gear Reduction: High and low range with reverse Fluid Specifications Transmission Fluid Type: Yamalube 4 (API SG, SH, SJ) 10W-40 or 20W-50 motorcycle oil (check manual for exact specification) 📐 Dimensions Exterior Length: Approx. 82.1 in (2085 mm) for 550FI, Approx. 83.7 in (2125 mm) for 700FI Width: Approx. 46.5 in (1180 mm) Height: Approx. 49.1 in (1247 mm) for 550FI, Approx. 49.4 in (1255 mm) for 700FI Weights Dry Weight: Approx. 600-640 lbs (272-290 kg) depending on model and options Ground Clearance: Approx. 11.4 in (290 mm) Cargo Rack Capacity Front: 99 lbs (45 kg) Rack Capacity Rear: 198 lbs (90 kg) Towing Towing Capacity: 1322 lbs (600 kg) 🛡️ Safety Features Ratings Atv Safety Standards: Conforms to ANSI standards where applicable for ATVs. Active Features Braking System: Hydraulic disc brakes on all wheels, sealed wet brake on rear (550FI), hydraulic disc brakes on all wheels (700FI) Passive Features Lighting: Dual 30W krypton headlights, 8W tail/brake light 💡 Technology Features Infotainment Display Panel: Digital LCD meter with features like odometer, trip meter, hour meter, clock, fuel gauge, 4WD/2WD indicator, diff lock indicator. Driver Assistance Power Steering: Electric Power Steering (EPS) available on some 2009 models (e.g., YFM7FGPX), reducing steering effort and fatigue. Connectivity Diagnostic Port: Diagnostic connector for fault code retrieval and engine data monitoring. 🔧 Maintenance Service Intervals Initial Service: Break-in service typically recommended at 100-200 miles or 20-30 hours (refer to owner's manual for exact break-in procedure). Engine Oil Change: Every 1000 miles or 6 months, or...
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2009 Yamaha 550FI 700FI Grizzly ATV Repair Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Grizzly 550 FI / Grizzly 700 FI
Year:
2009
Vehicle Type:
All-Terrain Vehicle (ATV)
Model Codes Covered:
YFM5FGPY, YFM5FGY, YFM7FGPY, YFM7FGY
👋 Introduction
Market Position
Market Segment:
High-performance utility ATVs, known for their off-road capability, power, and comfort.
Competitive Analysis
Key Competitors:
Honda Foreman/Rancher, Polaris Sportsman, Can-Am Outlander, Kawasaki Brute Force.
Key Features
Vehicle Highlights:
Fuel Injection (FI) for improved throttle response and efficiency, Electric Power Steering (EPS) on some models, Independent Front Suspension (IFS), powerful engines, durable construction.
Manual Value Proposition
Benefits To Owner:
Empowers owners to perform their own maintenance and repairs, saving money on labor costs. Provides in-depth knowledge for accurate diagnostics and efficient repairs, reducing downtime.
📋 Manual Details
Coverage Areas
Primary Coverage:
Repair, Service, Maintenance, Troubleshooting
Component Coverage:
Engine, Fuel System, Lubrication, Cooling, Transmission, Drive Chain, Sprockets, Steering, Shocks, Bodywork, Intake, Exhaust, Electrical System
Page Count
Estimated Page Count:
Varies by specific model, typically 300-600 pages for OEM service manuals
Manual Type
Manual Type:
OEM Factory Service/Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Complete engine overhaul, piston, rings, cylinder, valve train, camshaft, crankshaft, timing, ignition system, starting system, charging system
Fuel System:
Fuel injection system (FI), fuel pump, injectors, throttle body, sensors, fuel lines, fuel tank, fuel filter
Lubrication Cooling:
Oil pump, oil filter, lubrication passages, radiator, coolant, water pump, thermostat, cooling fan
Transmission Drive:
Automatic transmission (Ultramatic®), clutch, drive belts, gear reduction, differentials, driveshafts, CV joints, final drive
Steering Suspension:
Steering column, tie rods, ball joints, wheel bearings, front and rear suspension arms, shock absorbers, springs
Electrical Electronics:
Wiring diagrams, battery, stator, regulator/rectifier, lighting, starter motor, ignition coils, ECU (Engine Control Unit), sensors (TPS, MAP, etc.), diagnostic codes
Bodywork Chassis:
Frame, body panels, fenders, racks, seats, controls, skid plates
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustments, tire pressure, brake checks, fluid level checks, spark plug service
Diagnostic Troubleshooting:
Step-by-step troubleshooting guides, diagnostic error codes, electrical system diagnostics, fuel system diagnostics
Repair Rebuild:
Engine rebuild procedures, transmission disassembly and assembly, suspension component replacement, electrical component repair
Installation Removal:
Engine removal and installation, transmission removal and installation, component replacement procedures
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine and transmission rebuilds, including electrical system diagnostics and component-level troubleshooting.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High resolution, suitable for printing detailed diagrams and text
Binding Type
Binding Type:
Not Applicable (Digital Download)
Paper Type
Paper Type:
Not Applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine 550
Engine Type:
4-stroke, SOHC, 4-valve, liquid-cooled, single-cylinder
Displacement:
530cc
Bore X Stroke:
94.0 mm x 77.5 mm
Compression Ratio:
9.1:1
Primary Engine 700
Engine Type:
4-stroke, DOHC, 4-valve, liquid-cooled, single-cylinder
Displacement:
686cc
Bore X Stroke:
100.0 mm x 85.9 mm
Compression Ratio:
9.2:1
Performance
Horsepower Estimate:
Approx. 40-45 HP for 550FI, Approx. 50-55 HP for 700FI (estimates vary based on tuning and conditions)
Fuel System
Fuel Delivery:
Mikuni 44mm throttle body with sub-throttle valve and dual injectors
Fuel Type:
Unleaded gasoline, octane rating 87 or higher
Ignition
Ignition System:
DC-CDI (Digital C.D. Ignition)
Cooling System
Cooling Method:
Liquid-cooled with fan
🔧 Transmission
Standard
Transmission Type:
Yamaha Ultramatic® V-belt automatic transmission with centrifugal clutch
Drive System:
Shaft drive, 2WD/4WD with locking front differential (On-Command®)
Features
Gear Reduction:
High and low range with reverse
Fluid Specifications
Transmission Fluid Type:
Yamalube 4 (API SG, SH, SJ) 10W-40 or 20W-50 motorcycle oil (check manual for exact specification)
📐 Dimensions
Exterior
Length:
Approx. 82.1 in (2085 mm) for 550FI, Approx. 83.7 in (2125 mm) for 700FI
Width:
Approx. 46.5 in (1180 mm)
Height:
Approx. 49.1 in (1247 mm) for 550FI, Approx. 49.4 in (1255 mm) for 700FI
Weights
Dry Weight:
Approx. 600-640 lbs (272-290 kg) depending on model and options
Ground Clearance:
Approx. 11.4 in (290 mm)
Cargo
Rack Capacity Front:
99 lbs (45 kg)
Rack Capacity Rear:
198 lbs (90 kg)
Towing
Towing Capacity:
1322 lbs (600 kg)
🛡️ Safety Features
Ratings
Atv Safety Standards:
Conforms to ANSI standards where applicable for ATVs.
Active Features
Braking System:
Hydraulic disc brakes on all wheels, sealed wet brake on rear (550FI), hydraulic disc brakes on all wheels (700FI)
Passive Features
Lighting:
Dual 30W krypton headlights, 8W tail/brake light
💡 Technology Features
Infotainment
Display Panel:
Digital LCD meter with features like odometer, trip meter, hour meter, clock, fuel gauge, 4WD/2WD indicator, diff lock indicator.
Driver Assistance
Power Steering:
Electric Power Steering (EPS) available on some 2009 models (e.g., YFM7FGPX), reducing steering effort and fatigue.
Connectivity
Diagnostic Port:
Diagnostic connector for fault code retrieval and engine data monitoring.
🔧 Maintenance
Service Intervals
Initial Service:
Break-in service typically recommended at 100-200 miles or 20-30 hours (refer to owner's manual for exact break-in procedure).
Engine Oil Change:
Every 1000 miles or 6 months, or more frequently under severe conditions (check manual).
Air Filter Cleaning:
Check and clean at 100 miles and every 500 miles thereafter, or more frequently in dusty conditions.
Spark Plug Replacement:
Approximately every 2000 miles or 12 months (refer to manual for specific plug type and gap).
Fluid Specifications
Engine Oil Capacity:
Approx. 2.2 L (2.3 US qt) with filter change (check manual).
Coolant Type:
Yamaha-specified liquid cooled engine antifreeze coolant (ethylene glycol based) or equivalent.
Known Issues
Common Wear Items:
Drive belts (Ultramatic®), wheel bearings, ball joints, tie rod ends, brake pads due to typical aggressive use.
Potential Fi Issues:
Clogged injectors or fuel pump issues if fuel is not kept clean; sensor malfunctions requiring diagnostic tools.
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Company, Ltd.
Legacy:
Known for innovation, reliability, and performance across motorcycles, ATVs, and other powersports vehicles.
Model Evolution
Grizzly Lineage:
The Grizzly line has been a benchmark in the utility ATV market since its introduction, evolving with fuel injection, independent suspension, and enhanced comfort.
Production
Manufacturing Location:
Typically manufactured in Japan or USA.
🏆 Awards & Recognition
Recognitions
Industry Reputation:
Consistently well-regarded for its durability, reliability, and capability in the utility ATV segment.
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