2010 Mitsubishi Lancer Evolution 10 EVO X & 2008 Body Workshop Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution X (EVO X) Model Variant: EVO X Year: 2010 Chassis Code: CZ4A Manual Product Name: 2010 Mitsubishi Lancer Evolution 10 EVO X & 2008 Body Workshop Factory Service Repair Manual Codes Engine Code Primary: 4B11T Transmission Codes: W1C1A (TC-SST), W5MGA (5-Speed Manual) 👋 Introduction Market Position Positioning: High-performance rally-bred sports sedan, positioned as a flagship model for Mitsubishi's performance capabilities. Competitive Analysis Key Competitors: Subaru WRX STI, Mitsubishi Lancer Ralliart, Ford Focus RS, Volkswagen Golf R Key Features Performance Focus: All-wheel drive (S-AWC), turbocharged engine, advanced differential systems, sport-tuned suspension. Manual Utility: Essential for owners and independent mechanics seeking to maintain, diagnose, and repair the complex systems of the EVO X. 📋 Manual Details Coverage Areas Primary Coverage: 2010 Mitsubishi Lancer Evolution X (CZ4A) Secondary Coverage: 2008 Lancer Body (for certain bodywork/chassis information relevant to EVO X) Page Count Estimated Pages: 2500+ Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine (4B11T), Transmission (TC-SST & Manual), Drivetrain, Fuel System, Exhaust System Chassis: Suspension (Front & Rear), Steering, Brakes (ABS, EBD, AYC), Wheels & Tires Electrical: Wiring Diagrams, ECUs, Lighting, Audio, HVAC, Power Accessories, ADAS (if applicable) Body: Body Panels, Doors, Bumpers, Interior Trim, Glass, Structural Components Procedures Included Maintenance: Scheduled Maintenance, Fluid Changes, Filter Replacements, Inspections Diagnostics: Troubleshooting Guides, DTC (Diagnostic Trouble Code) Interpretation, Diagnostic Tool Usage Repair: Component Removal & Installation, Engine Rebuild, Transmission Overhaul, Body Repair, Electrical Component Repair Technical Data: Torque Specifications, Component Dimensions, Alignment Procedures, Special Tool Usage Technical Depth Depth: Comprehensive: From basic fluid checks to complete engine and transmission rebuilds, including detailed electrical schematics and body repair procedures. 📊 Manual Specifications File Format File Type: PDF Searchability: Text-searchable (typically) Print Quality Quality: High Resolution (suitable for printing) Binding Type Type: N/A (Digital Download) Paper Type Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Inline-4, DOHC, 16-valve, turbocharged, intercooled Engine Code: 4B11T Displacement: 2.0 Liters (1998 cc) Performance Horsepower Est: 291 hp @ 6500 rpm (approx.) Torque Est: 300 lb-ft @ 3500 rpm (approx.) Fuel System Fuel Delivery: Electronic Fuel Injection (MPI) Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended) Engine Management ECU Type: Mitsubishi Multi-Mode Engine Control Unit (specific model number varies) 🔧 Transmission Standard Type: 6-speed Twin-Clutch Sportronic Shift Transmission (TC-SST) Optional Type: 5-speed Manual Transmission Features Tc Sst Modes: Normal, Sport, Super Sport (with paddle shifters) Manual Gear Ratios: Refer to manual for specific ratios (e.g., 1st: 3.143, 2nd: 2.111, 3rd: 1.545, 4th: 1.147, 5th: 0.911, Rev: 3.067) Fluid Specifications Tc Sst Fluid Type: DIAMOND ATF SP III (or equivalent specification) Manual Transmission Fluid Type: DIA QUEEN LSD Gear Oil 2 (or equivalent GL-5 75W-90) 📐 Dimensions Exterior Length: Approx. 4505 mm (177.4 in) Width: Approx. 1810 mm (71.3 in) Height: Approx. 1480 mm (58.3 in) Wheelbase: Approx. 2635 mm (103.7 in) Weights Curb Weight Est: 1500 kg - 1600 kg (3300 lbs - 3530 lbs, depending on transmission) Gross Vehicle Weight Rating Est: 2010 kg (4431 lbs) Cargo Trunk Capacity Est: Approx. 350 Liters (12.4 cu ft) Wheels Tires Standard Wheel Size: 18 x 8.5 inches (or 18 x 8.0 inches on some trims) Optional Wheel Size: 18 x 10 inches (Enkei) on specific models, 18x8.5 is common. Standard Tire Size: 245/40R18 Wheel Bolt Pattern: 5x114.3 mm (5x4.5 inches) Wheel Offset Est: +35mm to +38mm 🛡️ Safety Features Ratings NHTSA Front Impact: 5-Star (for 2010 Lancer, EVO X typically follows similar safety structure) IIHS Side Impact: Good (for 2010 Lancer, EVO X typically follows similar safety structure) Active Features Awc System: Super All-Wheel Control (S-AWC) with Active Yaw Control (AYC), Active Center Differential (ACD), Active Stability Control (ASC), Anti-lock Braking System (ABS) Brake System: Front: Brembo 350mm ventilated discs with 4-piston calipers; Rear: Brembo 330mm ventilated discs with 2-piston calipers Passive Features Airbags: Front driver and passenger, front side-impact, side-curtain airbags Body Structure: Reinforced impact-absorbing body structure 💡 Technology Features Infotainment Head Unit: Rockford-Fosgate premium audio system available, touch-screen display with navigation (optional) Connectivity: Bluetooth hands-free calling and audio streaming, USB port Driver Assistance Cruise Control: Standard cruise control Keyless Entry: Keyless Operation System (KOS) with push-button start Advanced Features Performance Display: Multi-information display with G-meter, boost gauge, lap timer, and S-AWC status 🔧 Maintenance Service Intervals Oil Change: Every 3,750 miles (6,000 km) or 3 months, whichever comes first (severe driving conditions often recommended for performance vehicles) Air Filter Replacement: Every 15,000 miles (24,000 km) or 12 months Spark Plugs Replacement: Platinum: Every 60,000 miles (96,000 km); Iridium: Every 105,000 miles (168,000 km) Timing Belt Chain: 4B11T uses a timing chain (no scheduled replacement, but inspection for wear is advised) Fluid Specifications Engine Oil Type: SAE 0W-30 or 5W-30 API SN or ILSAC...
Torque Specifications, Component Dimensions, Alignment Procedures, Special Tool Usage
Technical Depth
Depth:
Comprehensive: From basic fluid checks to complete engine and transmission rebuilds, including detailed electrical schematics and body repair procedures.
Refer to manual for specific ratios (e.g., 1st: 3.143, 2nd: 2.111, 3rd: 1.545, 4th: 1.147, 5th: 0.911, Rev: 3.067)
Fluid Specifications
Tc Sst Fluid Type:
DIAMOND ATF SP III (or equivalent specification)
Manual Transmission Fluid Type:
DIA QUEEN LSD Gear Oil 2 (or equivalent GL-5 75W-90)
📐 Dimensions
Exterior
Length:
Approx. 4505 mm (177.4 in)
Width:
Approx. 1810 mm (71.3 in)
Height:
Approx. 1480 mm (58.3 in)
Wheelbase:
Approx. 2635 mm (103.7 in)
Weights
Curb Weight Est:
1500 kg - 1600 kg (3300 lbs - 3530 lbs, depending on transmission)
Gross Vehicle Weight Rating Est:
2010 kg (4431 lbs)
Cargo
Trunk Capacity Est:
Approx. 350 Liters (12.4 cu ft)
Wheels Tires
Standard Wheel Size:
18 x 8.5 inches (or 18 x 8.0 inches on some trims)
Optional Wheel Size:
18 x 10 inches (Enkei) on specific models, 18x8.5 is common.
Standard Tire Size:
245/40R18
Wheel Bolt Pattern:
5x114.3 mm (5x4.5 inches)
Wheel Offset Est:
+35mm to +38mm
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (for 2010 Lancer, EVO X typically follows similar safety structure)
IIHS Side Impact:
Good (for 2010 Lancer, EVO X typically follows similar safety structure)
Active Features
Awc System:
Super All-Wheel Control (S-AWC) with Active Yaw Control (AYC), Active Center Differential (ACD), Active Stability Control (ASC), Anti-lock Braking System (ABS)
Brake System:
Front: Brembo 350mm ventilated discs with 4-piston calipers; Rear: Brembo 330mm ventilated discs with 2-piston calipers
Passive Features
Airbags:
Front driver and passenger, front side-impact, side-curtain airbags
Body Structure:
Reinforced impact-absorbing body structure
💡 Technology Features
Infotainment
Head Unit:
Rockford-Fosgate premium audio system available, touch-screen display with navigation (optional)
Connectivity:
Bluetooth hands-free calling and audio streaming, USB port
Driver Assistance
Cruise Control:
Standard cruise control
Keyless Entry:
Keyless Operation System (KOS) with push-button start
Advanced Features
Performance Display:
Multi-information display with G-meter, boost gauge, lap timer, and S-AWC status
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,750 miles (6,000 km) or 3 months, whichever comes first (severe driving conditions often recommended for performance vehicles)
Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months
Spark Plugs Replacement:
Platinum: Every 60,000 miles (96,000 km); Iridium: Every 105,000 miles (168,000 km)
Timing Belt Chain:
4B11T uses a timing chain (no scheduled replacement, but inspection for wear is advised)
Fluid Specifications
Engine Oil Type:
SAE 0W-30 or 5W-30 API SN or ILSAC GF-5 certified synthetic oil
Engine Oil Capacity:
Approx. 4.8 Liters (5.1 US Quarts) with filter change
Coolant Type:
DIA QUEEN SUPER LONG LIFE COOLANT (Green) or equivalent HOAT coolant
Coolant Capacity Est:
Approx. 7.5 Liters (7.9 US Quarts)
Brake Fluid Type:
SAE J1703 or FMVSS 116 DOT 3
Known Issues
Tc Sst Transmission:
Potential for clutch wear, mechatronic unit issues, or fluid leaks if not maintained properly. Early models sometimes had software glitches.
Engine 4B11T:
While generally robust, some instances of turbocharger issues or ignition coil failures have been reported. Proper fueling and maintenance are critical.
Ayc Pump:
The AYC pump can be prone to failure over time, often related to the fluid or electrical connections.
📚 Vehicle History
Brand Heritage
Rally Roots:
Direct lineage from Mitsubishi's highly successful World Rally Championship (WRC) Lancer Evolution models.
Model Evolution
Generation:
Tenth Generation (Evo X)
Introduction Year:
2007 (Japan), 2008 (North America)
Key Design Change:
Shift from a 4G63 engine to the new 4B11T all-aluminum engine; introduction of the Twin-Clutch SST transmission.
Production
Production Plant:
Mizushima Plant, Kurashiki, Okayama, Japan
Production Years Evo X:
2007-2015
🏆 Awards & Recognition
Recognitions
Performance Accolades:
Consistently lauded for its handling, braking, and AWD capabilities, often featured in 'best sports car' or 'performance car' lists.
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