Mitsubishi Triton 2010-2012 Service Repair Manual Pdf
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🏷️ Basic Information Identification Make: Mitsubishi Model: Triton Model Alias: L200 (in many markets) Generation Generation Code: Fourth Generation (KA/KB Series) Model Years Covered: 2010-2012 Codes Chassis Codes: KA4T, KB4T 👋 Introduction Market Position Segment: Mid-size pickup truck (Ute) Target Audience: Consumers and professionals requiring a durable, capable, and versatile light commercial vehicle or recreational vehicle. Competitive Analysis Key Competitors: Toyota Hilux, Ford Ranger, Nissan Navara, Isuzu D-Max, Holden Colorado (in relevant markets). Key Features Of Model Versatility: Available in various body styles (single cab, club cab, double cab) and configurations (2WD/4WD). Durability: Renowned for robust construction and off-road capability, a hallmark of the Triton line. Powertrain Options: Offered with reliable diesel and gasoline engines, often featuring Mitsubishi's Super Select 4WD system in higher trims. Manual Utility Value Proposition: Provides dealership-level diagnostic and repair information, empowering owners and independent mechanics to maintain and repair the vehicle accurately and efficiently. 📋 Manual Details Coverage Areas Primary Coverage: North America, Australia, Southeast Asia, Europe, Middle East Secondary Coverage: Global markets where Triton/L200 was sold with specified powertrains. Page Count Estimated Page Count: Over 2000 pages (typical for comprehensive service manuals) Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format File Format: PDF Delivery Format: .rar/.zip Archive 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, lubrication, cooling, control systems, fuel system, exhaust system, clutch, manual transmission, automatic transmission, propeller shaft, rear final drive. Chassis: Front axle, rear axle, front suspension, rear suspension, brake system, parking brake system, brake control system, steering control system. Electrical And Body: Starting & charging system, lighting system, driver information system, wiper, washer & horn, body control system, LAN system, audio visual, navigation & telephone system, auto cruise control system, power supply, ground & circuit elements. Safety And Interior: Seat belts, Supplemental Restraint System (SRS), body, lock & security system, glasses, window system & mirrors, exterior & interior, instrument panel, seat, automatic air conditioner. Procedures Included Maintenance And Repair: Scheduled maintenance, routine checks, component replacement, diagnostics, troubleshooting, repair procedures, assembly and disassembly instructions. Diagnostic Troubleshooting: Diagnostic trouble codes (DTCs), circuit diagrams, component testing procedures, flowcharts for diagnosing faults. Technical Data: Specifications, clearances, torque values, fluid capacities, electrical values, diagnostic data. Technical Depth Depth Of Coverage: Comprehensive; suitable for dealership technicians, covering everything from basic maintenance to advanced diagnostics and complete overhauls. 📊 Manual Specifications File Format File Type: PDF Compression Format: RAR/ZIP Searchability: Likely text-searchable within PDF reader, assuming it's not an image-based scan. Print Quality Printable: Yes Print Instructions: Requires PDF reader with print capabilities (e.g., Adobe Acrobat Reader). Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code Common: 4D56 (Commonly found 2.5L Diesel) Engine Type Common: Turbocharged Direct Injection Diesel Displacement Common: 2477 cc Bore Stroke Common: 91.1 mm x 95.0 mm Compression Ratio Common: 17.0:1 Horsepower Common: Approximately 134 hp to 175 hp (depending on variant and market) Torque Common: Approximately 314 Nm to 400 Nm (depending on variant and market) Performance Other Engines: Some markets may have offered a 3.2L 4M41 DI-D Common Rail Turbo Diesel and a 2.4L 4G64 SOHC MPI Gasoline engine. Fuel System Fuel Type Diesel: Diesel Fuel Injection System: Common Rail Direct Injection (CRDI) for 4D56 and 4M41 Fuel Octane Gasoline: Unleaded Gasoline (Octane rating specified by market, typically 91-95 RON) 🔧 Transmission Standard Transmission Type Common: 5-speed Manual Transmission Optional Transmission Type Optional: 4-speed or 5-speed Automatic Transmission (depending on market and engine) Features Drive Systems: Rear-wheel drive (2WD) and selectable 4-wheel drive (4WD), including Mitsubishi's 'Super Select 4WD' system on some models. Clutch Type: Hydraulically operated single dry plate clutch 📐 Dimensions Exterior Length: Varies by body style (e.g., approx. 4900-5100 mm for Double Cab) Width: Approx. 1775-1800 mm Height: Approx. 1775-1780 mm Cargo Bed Length: Varies by body style (e.g., approx. 1500 mm for Double Cab) Weights Curb Weight: Approx. 1700-2000 kg (depending on configuration) Gross Vehicle Weight Rating: Approx. 2800-3000 kg 🛡️ Safety Features Ratings Crash Test Ratings: Varies by market and testing organization (e.g., ANCAP, Euro NCAP). Refer to specific market data for detailed ratings. Active Features Braking System: Front ventilated discs, rear drums (standard). ABS, EBD often available as options or standard on higher trims. Traction Control: Available on select models, especially with 4WD. Passive Features Airbags: Driver and passenger airbags standard or optional. Side airbags and curtain airbags may be available on higher trims. Seatbelts: Three-point seatbelts with pretensioners for front seats. Three-point or lap belts for rear seats depending on configuration. โครงสร้างนิรภัย: Reinforced impact-absorbing body structure. 💡 Technology Features Infotainment Audio System: Factory-fitted radio/CD player with AM/FM. Higher trims may feature MP3 compatibility, auxiliary input, or more advanced systems. Navigation: Optional GPS navigation system available on some higher-spec models. Driver Assistance Cruise Control: Available on select models, typically higher...
Consumers and professionals requiring a durable, capable, and versatile light commercial vehicle or recreational vehicle.
Competitive Analysis
Key Competitors:
Toyota Hilux, Ford Ranger, Nissan Navara, Isuzu D-Max, Holden Colorado (in relevant markets).
Key Features Of Model
Versatility:
Available in various body styles (single cab, club cab, double cab) and configurations (2WD/4WD).
Durability:
Renowned for robust construction and off-road capability, a hallmark of the Triton line.
Powertrain Options:
Offered with reliable diesel and gasoline engines, often featuring Mitsubishi's Super Select 4WD system in higher trims.
Manual Utility
Value Proposition:
Provides dealership-level diagnostic and repair information, empowering owners and independent mechanics to maintain and repair the vehicle accurately and efficiently.
📋 Manual Details
Coverage Areas
Primary Coverage:
North America, Australia, Southeast Asia, Europe, Middle East
Secondary Coverage:
Global markets where Triton/L200 was sold with specified powertrains.
Page Count
Estimated Page Count:
Over 2000 pages (typical for comprehensive service manuals)
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Format:
.rar/.zip Archive
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, lubrication, cooling, control systems, fuel system, exhaust system, clutch, manual transmission, automatic transmission, propeller shaft, rear final drive.
Chassis:
Front axle, rear axle, front suspension, rear suspension, brake system, parking brake system, brake control system, steering control system.
Electrical And Body:
Starting & charging system, lighting system, driver information system, wiper, washer & horn, body control system, LAN system, audio visual, navigation & telephone system, auto cruise control system, power supply, ground & circuit elements.
Safety And Interior:
Seat belts, Supplemental Restraint System (SRS), body, lock & security system, glasses, window system & mirrors, exterior & interior, instrument panel, seat, automatic air conditioner.
Comprehensive; suitable for dealership technicians, covering everything from basic maintenance to advanced diagnostics and complete overhauls.
📊 Manual Specifications
File Format
File Type:
PDF
Compression Format:
RAR/ZIP
Searchability:
Likely text-searchable within PDF reader, assuming it's not an image-based scan.
Print Quality
Printable:
Yes
Print Instructions:
Requires PDF reader with print capabilities (e.g., Adobe Acrobat Reader).
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code Common:
4D56 (Commonly found 2.5L Diesel)
Engine Type Common:
Turbocharged Direct Injection Diesel
Displacement Common:
2477 cc
Bore Stroke Common:
91.1 mm x 95.0 mm
Compression Ratio Common:
17.0:1
Horsepower Common:
Approximately 134 hp to 175 hp (depending on variant and market)
Torque Common:
Approximately 314 Nm to 400 Nm (depending on variant and market)
Performance
Other Engines:
Some markets may have offered a 3.2L 4M41 DI-D Common Rail Turbo Diesel and a 2.4L 4G64 SOHC MPI Gasoline engine.
Fuel System
Fuel Type Diesel:
Diesel
Fuel Injection System:
Common Rail Direct Injection (CRDI) for 4D56 and 4M41
Fuel Octane Gasoline:
Unleaded Gasoline (Octane rating specified by market, typically 91-95 RON)
🔧 Transmission
Standard
Transmission Type Common:
5-speed Manual Transmission
Optional
Transmission Type Optional:
4-speed or 5-speed Automatic Transmission (depending on market and engine)
Features
Drive Systems:
Rear-wheel drive (2WD) and selectable 4-wheel drive (4WD), including Mitsubishi's 'Super Select 4WD' system on some models.
Clutch Type:
Hydraulically operated single dry plate clutch
📐 Dimensions
Exterior
Length:
Varies by body style (e.g., approx. 4900-5100 mm for Double Cab)
Width:
Approx. 1775-1800 mm
Height:
Approx. 1775-1780 mm
Cargo
Bed Length:
Varies by body style (e.g., approx. 1500 mm for Double Cab)
Weights
Curb Weight:
Approx. 1700-2000 kg (depending on configuration)
Gross Vehicle Weight Rating:
Approx. 2800-3000 kg
🛡️ Safety Features
Ratings
Crash Test Ratings:
Varies by market and testing organization (e.g., ANCAP, Euro NCAP). Refer to specific market data for detailed ratings.
Active Features
Braking System:
Front ventilated discs, rear drums (standard). ABS, EBD often available as options or standard on higher trims.
Traction Control:
Available on select models, especially with 4WD.
Passive Features
Airbags:
Driver and passenger airbags standard or optional. Side airbags and curtain airbags may be available on higher trims.
Seatbelts:
Three-point seatbelts with pretensioners for front seats. Three-point or lap belts for rear seats depending on configuration.
โครงสร้างนิรภัย:
Reinforced impact-absorbing body structure.
💡 Technology Features
Infotainment
Audio System:
Factory-fitted radio/CD player with AM/FM. Higher trims may feature MP3 compatibility, auxiliary input, or more advanced systems.
Navigation:
Optional GPS navigation system available on some higher-spec models.
Driver Assistance
Cruise Control:
Available on select models, typically higher trim levels. Covered in 'Auto Cruise Control System' section.
Connectivity
Bluetooth:
May be available on higher trim levels for hands-free calling and audio streaming.
Wiring Systems:
Detailed wiring diagrams and LAN system information are included for diagnostic purposes.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000 km or 6 months, whichever comes first (diesel). Gasoline may vary. Consult manual for exact interval.
Air Filter Replacement:
Every 20,000-40,000 km, or as needed based on operating conditions.
Fuel Filter Replacement Diesel:
Every 40,000-60,000 km for diesel models.
Fluid Specifications
Engine Oil Type:
API CI-4 or CH-4, ACEA E5/E7 (for Diesel). Refer to manual for specific viscosity grades (e.g., 5W-30, 10W-30).
Coolant Type:
Mitsubishi Super Long Life Coolant (SLLC) or equivalent OAT-based coolant.
Transmission Fluid Manual:
API GL-4 or GL-5 gear oil (viscosity specified by manual).
Transmission Fluid Automatic:
Mitsubishi ATF-SP III or equivalent.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Differential Oil:
API GL-5 gear oil (viscosity specified by manual).
Known Issues
Common Problems Diesel:
Turbocharger issues (overheating, oil leaks), EGR valve clogging, injector issues, timing belt wear (if applicable, though many are chain-driven), DPF regeneration issues (on later Euro models if equipped).
Common Problems General:
Front suspension wear (bushings, ball joints), rear leaf spring issues (sagging), clutch wear (manual), automatic transmission performance degradation, electrical system faults (grounding issues, sensor failures).
📚 Vehicle History
Brand Heritage
Mitsubishi Motors:
Long history of producing robust and capable four-wheel-drive vehicles, particularly in the utility and SUV segments.
Model Evolution
Triton Lineage:
Part of the lineage dating back to the Mitsubishi Forte and Colt T120, evolving into the Pajero Sport and Strada/Triton naming conventions.
Production
Manufacturing Locations:
Primarily manufactured in Thailand, with assembly in other locations depending on market.
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