The TE510 is a distinguished enduro/dual-sport motorcycle from 2010, celebrated for its Italian engineering, powerful engine, and robust off-road capability while remaining street-legal. This model offers a unique blend of performance and versatility, making it a compelling choice for enthusiasts and riders seeking a capable machine for both challenging trails and everyday commuting. Its design prioritizes rider control and durability, reflecting a rich heritage in off-road racing and innovation. This comprehensive workshop repair service manual provides essential information for the maintenance and repair of the 2010 TE510. It covers all major vehicle systems, including detailed procedures for engine mechanicals, fuel, ignition, exhaust, transmission, suspension, brakes, and electrical systems. The manual also details routine maintenance, troubleshooting diagnostics, engine rebuilds, and specific component servicing, offering invaluable guidance for owners and technicians to ensure optimal performance and longevity of the vehicle. 🏷️ Basic Information Identification Make: Husqvarna Model: TE510 Year: 2010 Product Type: Workshop Repair Service Manual Codes Chassis Code: Not Specified Engine Code: Not Specified 👋 Introduction Market Position Vehicle Segment: Enduro / Dual-Sport Motorcycle Target Audience: Enthusiasts, off-road riders, dual-sport riders, DIY mechanics. Competitive Analysis Key Competitors 2010: KTM EXC series, Yamaha WR series, Honda CRF-X series, Suzuki DR-Z series, Kawasaki KLX series. Key Features Vehicle Usp: Italian engineering, powerful engine, robust off-road capability with street legality. Manual Usefulness Value Proposition: Essential resource for maintaining and repairing the Husqvarna TE510 2010, saving time and money on dealership services. 📋 Manual Details Coverage Areas Models Covered: All Models/Engines/Trim/Transmissi ons Typ Page Count Estimated Page Count: Refer to specific product listing for exact page count; typically 300-500 pages for comprehensive workshop manuals. Manual Type Manual Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, inspection, diagnosis, top-end, bottom-end, valve train, lubrication system, cooling system. Fuel System: Fuel injection system (EFI), fuel pump, injectors, throttle body, fuel pressure regulator, fuel tank, fuel lines. Ignition System: Ignition coils, spark plugs, ignition control module (ICM), wiring. Exhaust System: Exhaust manifold, catalytic converter, muffler, O2 sensors. Transmission: Clutch operation, gearbox components, gear shifting mechanisms, lubrication. Suspension: Front forks (upside-down telescopic, cartridge type), rear shock absorber (monoshock), linkage systems, springs, damping adjustments. Brakes: Front and rear disc brakes, hydraulic system, calipers, master cylinders, brake pads, brake lines, bleeding procedures. Electrical System: Battery, starter motor, alternator, lighting system (headlight, taillight, turn signals), wiring diagrams, fuses, relays. Chassis And Frame: Frame inspection, steering head bearings, swingarm, rear axle, wheel bearings. Bodywork And Trim: Body panels, fairings, seat, fuel tank, fenders, graphics. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment and lubrication, air filter cleaning/replacement, spark plug replacement, brake system checks, tire pressure. Troubleshooting Diagnostics: Fault identification, symptom analysis, diagnostic charts, common problem solutions. Engine Rebuild: Complete engine overhaul, piston and ring replacement, cylinder head service, crankshaft and connecting rod inspection/replacement. Suspension Service: Fork seal replacement, fork oil change, shock absorber service, linkage bearing maintenance. Brake System Service: Brake pad replacement, caliper overhaul, master cylinder replacement, brake fluid flush and bleeding. Electrical Troubleshooting: Wiring harness inspection, component testing, electrical circuit diagnosis using wiring diagrams. Wheel And Tire Service: Tire replacement, wheel balancing, spoke tensioning, wheel bearing replacement. Steering System Service: Steering head bearing adjustment and replacement. Technical Depth Depth Of Information: Comprehensive, covering detailed disassembly, assembly, repair, and troubleshooting procedures for all major vehicle systems. Diagnostic Capabilities: Includes diagnostic flowcharts, symptom-based troubleshooting, and component testing procedures. Torque Specifications: Detailed torque values for all critical fasteners. Clearances And Tolerances: Specifications for critical component clearances and wear tolerances. Wiring Diagrams: Detailed electrical wiring diagrams for all circuits. 📊 Manual Specifications File Format File Format: PDF Print Quality Image Resolution: High-resolution, suitable for clear viewing and printing. Text Searchability: Searchable text for quick information retrieval. Binding Type Binding Type: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, liquid-cooled, DOHC Displacement: 477cc (approximate, exact may vary by specific sub-model) Bore X Stroke: Not Specified, but typical for this class is around 95mm x 63mm. Compression Ratio: Not Specified, typically around 12.0:1 or higher. Performance Horsepower: Estimated 50-55 HP (at crankshaft), specific figures vary. Torque: Not Specified, but strong mid-range torque is a characteristic. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline, minimum octane rating 91 (RON+MON)/2. Lubrication Oil Type: JASO MA/MA2 certified 4-stroke motorcycle oil, SAE 10W-40 or 15W-50 depending on climate. Oil Capacity: Approximately 1.5 - 1.7 liters (dry fill). Specific capacity detailed in manual. 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Optional Transmission Options: Not Applicable, standard 6-speed manual. Features Clutch Type: Wet, multi-plate Gear Ratios: Specific ratios detailed in manual, optimized for off-road and dual-sport use. Transmission Oil Type: JASO MA/MA2 certified 4-stroke motorcycle oil, same as engine oil (shared...