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2010 Mitsubishi Lancer Evolution 10 Evo X Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution X (Evo X) Year: 2010 Market Segment: Compact Sports Sedan (Performance) Codes Chassis Code: CZ4A Engine Code: 4B11T 👋 Introduction Market Position Positioning: Iconic rally homologation special, highly sought-after performance car Competitive Analysis Key Rivals: Subaru WRX STI, Mitsubishi Lancer Ralliart (lesser performance) Key Features Performance Attributes: Symmetrical All-Wheel Control (S-AWC) with ACD/AYC, powerful turbocharged engine, performance-tuned chassis Manual Value Proposition: Essential for owners and independent specialists for accurate maintenance and repair 📋 Manual Details Coverage Areas Coverage Focus: Comprehensive factory service and repair Included Regions: Global (factory specifications) Page Count Estimated Page Count: ~3000+ Manual Type Type: Workshop Service Manual (WSM) / Repair Manual Language Language: English Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Full overhaul, components, timing, lubrication, cooling Engine Management: Fuel injection, ignition, emissions control, ECU diagnostics Transmission Manual: Removal, disassembly, inspection, repair, assembly, torque specs Transmission Automati: Removal, disassembly, inspection, repair, assembly, torque specs Drivetrain: ACD (Active Center Differential), AYC (Active Yaw Control), driveshafts, hubs, differentials Suspension: Front and rear suspension, alignment, shock absorbers, springs, bushings Steering: Power steering system, steering gear, column, alignment Brakes: ABS, EBD, hydraulic system, calipers, rotors, pads, parking brake Electrical System: Wiring diagrams, lighting, power distribution, battery, alternator, starter Body Interior: Panels, seats, trim, HVAC, safety restraint system (SRS) Body Exterior: Bumpers, fenders, doors, hood, trunk, glass, seals HVAC: Air conditioning, heating, ventilation, climate control Safety Restraint System: Airbag system, seatbelt pre-tensioners, SRS diagnostics Procedures Included Maintenance Tasks: Fluid changes, filter replacements, spark plugs, belts, hoses Diagnostic Procedures: Troubleshooting charts, DTC (Diagnostic Trouble Code) interpretation, component testing Repair Procedures: Component removal, installation, adjustments, calibration Overhaul Procedures: Engine rebuild, transmission rebuild, differential rebuild Wheel Alignment: Specifications and procedures Body Repair: Panel replacement, dent repair, corrosion protection Technical Depth Depth: Full factory diagnostic, repair, and overhaul procedures Diagnostic Tools: Information on using MUT-III (Mitsubishi's diagnostic tool) 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text (typical for factory manuals) Print Quality Illustrations: Detailed diagrams, exploded views, schematics Text Clarity: Clear, concise, technical descriptions Binding Type Binding: N/A (Digital) Paper Type Paper Quality: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Code: 4B11T Engine Type: Inline 4-cylinder, DOHC, 16-valve, MIVEC, Turbocharged and Intercooled Displacement: 2.0 Liters (1998 cc) Performance Horsepower Usdm: 291 hp @ 6500 rpm Torque Usdm: 300 lb-ft @ 3500 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with multi-point injection Fuel Type: Unleaded premium gasoline (91 octane or higher recommended) Engine Management ECU Type: Mitsubishi Electronic Control Unit (ECU) - specific part numbers available in manual 🔧 Transmission Standard Transmission Type Usdm: 5-Speed Manual Transmission (RM57) Optional Transmission Type Optional: 6-Speed Twin Clutch SST (Sport Shift Transmission) Features Clutch Type: Hydraulic, multi-plate wet clutch (for SST) Drivetrain Layout: All-Wheel Drive (AWD) with S-AWC 📐 Dimensions Exterior Length: 177.0 inches (4495 mm) Width: 71.3 inches (1810 mm) Height: 57.3 inches (1455 mm) Wheelbase: 104.3 inches (2650 mm) Weights Curb Weight Manual: ~3417 lbs (1550 kg) Curb Weight Sst: ~3571 lbs (1620 kg) 🛡️ Safety Features Ratings NHTSA Front Crash Rating: 5-Star (for 2008-2010 models) IIHS Top Safety Pick: Yes (for many years, including 2010) Active Features Active Safety Systems: ABS, EBD, Traction Control (TCL), Active Stability Control (ASC), Active Center Differential (ACD), Active Yaw Control (AYC) Passive Features Airbags: Driver, Passenger, Side-Curtain, Knee Airbags 💡 Technology Features Infotainment Audio System: Rockford Fosgate premium audio system available on higher trims Navigation: Optional HDD-based navigation system Driver Assistance Cruise Control: Standard electronic cruise control Keyless Entry Start: Optional Keyless Operation System (KOS) with push-button start Connectivity Bluetooth: Optional Bluetooth hands-free connectivity 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,750 miles or 6 months (severe service) / 7,500 miles or 12 months (normal service) - consult manual for specifics Spark Plug Replacement: ~60,000 miles (check manual for specific plug type and interval) Fluid Specifications Engine Oil: 5W-30 Synthetic (API SN or ACEA C3 compliant) - consult manual for exact specs and capacity Coolant: Mitsubishi DiaQueen Super Long Life Coolant (or equivalent blue ethylene glycol based) Transmission Fluid Manual: DiaQueen GL-4 (75W-85) or equivalent Transmission Fluid Sst: DiaQueen SSTF-J1 (or specific SST fluid spec) Differential Fluid: DiaQueen LSD GL-5 (75W-90) for rear differential Brake Fluid: DOT 3 or DOT 4 Known Issues Engine Wear Points: Potential for piston ring land failure under extreme heat/abuse (requires careful monitoring and quality maintenance) Sst Transmission Considerations: Requires regular fluid changes; some earlier units had clutch pack issues, though 2010 models are generally more robust. Manual covers SST specific maintenance. Acd Service: Requires specific ACD fluid; failure to maintain can lead to AWD system issues. 📚 Vehicle History Brand Heritage Motorsport Legacy: Direct descendant of World Rally Championship (WRC) winning cars Model Evolution Generation Code: Tenth Generation (CZ4A platform) Design Influence: Shared...
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2010 Mitsubishi Lancer Evolution 10 Evo X Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution X (Evo X)
Year:
2010
Market Segment:
Compact Sports Sedan (Performance)
Codes
Chassis Code:
CZ4A
Engine Code:
4B11T
👋 Introduction
Market Position
Positioning:
Iconic rally homologation special, highly sought-after performance car
Competitive Analysis
Key Rivals:
Subaru WRX STI, Mitsubishi Lancer Ralliart (lesser performance)
Key Features
Performance Attributes:
Symmetrical All-Wheel Control (S-AWC) with ACD/AYC, powerful turbocharged engine, performance-tuned chassis
Manual Value Proposition:
Essential for owners and independent specialists for accurate maintenance and repair
📋 Manual Details
Coverage Areas
Coverage Focus:
Comprehensive factory service and repair
Included Regions:
Global (factory specifications)
Page Count
Estimated Page Count:
~3000+
Manual Type
Type:
Workshop Service Manual (WSM) / Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full overhaul, components, timing, lubrication, cooling
Engine Management:
Fuel injection, ignition, emissions control, ECU diagnostics
Transmission Manual:
Removal, disassembly, inspection, repair, assembly, torque specs
Transmission Automati:
Removal, disassembly, inspection, repair, assembly, torque specs
Drivetrain:
ACD (Active Center Differential), AYC (Active Yaw Control), driveshafts, hubs, differentials
Suspension:
Front and rear suspension, alignment, shock absorbers, springs, bushings
Steering:
Power steering system, steering gear, column, alignment
Brakes:
ABS, EBD, hydraulic system, calipers, rotors, pads, parking brake
Electrical System:
Wiring diagrams, lighting, power distribution, battery, alternator, starter
Body Interior:
Panels, seats, trim, HVAC, safety restraint system (SRS)
Body Exterior:
Bumpers, fenders, doors, hood, trunk, glass, seals
HVAC:
Air conditioning, heating, ventilation, climate control
Safety Restraint System:
Airbag system, seatbelt pre-tensioners, SRS diagnostics
Procedures Included
Maintenance Tasks:
Fluid changes, filter replacements, spark plugs, belts, hoses
Diagnostic Procedures:
Troubleshooting charts, DTC (Diagnostic Trouble Code) interpretation, component testing
Repair Procedures:
Component removal, installation, adjustments, calibration
Overhaul Procedures:
Engine rebuild, transmission rebuild, differential rebuild
Wheel Alignment:
Specifications and procedures
Body Repair:
Panel replacement, dent repair, corrosion protection
Technical Depth
Depth:
Full factory diagnostic, repair, and overhaul procedures
Diagnostic Tools:
Information on using MUT-III (Mitsubishi's diagnostic tool)
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text (typical for factory manuals)
Print Quality
Illustrations:
Detailed diagrams, exploded views, schematics
Text Clarity:
Clear, concise, technical descriptions
Binding Type
Binding:
N/A (Digital)
Paper Type
Paper Quality:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Code:
4B11T
Engine Type:
Inline 4-cylinder, DOHC, 16-valve, MIVEC, Turbocharged and Intercooled
Displacement:
2.0 Liters (1998 cc)
Performance
Horsepower Usdm:
291 hp @ 6500 rpm
Torque Usdm:
300 lb-ft @ 3500 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with multi-point injection
Fuel Type:
Unleaded premium gasoline (91 octane or higher recommended)
Engine Management
ECU Type:
Mitsubishi Electronic Control Unit (ECU) - specific part numbers available in manual
🔧 Transmission
Standard
Transmission Type Usdm:
5-Speed Manual Transmission (RM57)
Optional
Transmission Type Optional:
6-Speed Twin Clutch SST (Sport Shift Transmission)
Features
Clutch Type:
Hydraulic, multi-plate wet clutch (for SST)
Drivetrain Layout:
All-Wheel Drive (AWD) with S-AWC
📐 Dimensions
Exterior
Length:
177.0 inches (4495 mm)
Width:
71.3 inches (1810 mm)
Height:
57.3 inches (1455 mm)
Wheelbase:
104.3 inches (2650 mm)
Weights
Curb Weight Manual:
~3417 lbs (1550 kg)
Curb Weight Sst:
~3571 lbs (1620 kg)
🛡️ Safety Features
Ratings
NHTSA Front Crash Rating:
5-Star (for 2008-2010 models)
IIHS Top Safety Pick:
Yes (for many years, including 2010)
Active Features
Active Safety Systems:
ABS, EBD, Traction Control (TCL), Active Stability Control (ASC), Active Center Differential (ACD), Active Yaw Control (AYC)
Passive Features
Airbags:
Driver, Passenger, Side-Curtain, Knee Airbags
💡 Technology Features
Infotainment
Audio System:
Rockford Fosgate premium audio system available on higher trims
Navigation:
Optional HDD-based navigation system
Driver Assistance
Cruise Control:
Standard electronic cruise control
Keyless Entry Start:
Optional Keyless Operation System (KOS) with push-button start
Connectivity
Bluetooth:
Optional Bluetooth hands-free connectivity
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 6 months (severe service) / 7,500 miles or 12 months (normal service) - consult manual for specifics
Spark Plug Replacement:
~60,000 miles (check manual for specific plug type and interval)
Fluid Specifications
Engine Oil:
5W-30 Synthetic (API SN or ACEA C3 compliant) - consult manual for exact specs and capacity
Coolant:
Mitsubishi DiaQueen Super Long Life Coolant (or equivalent blue ethylene glycol based)
Transmission Fluid Manual:
DiaQueen GL-4 (75W-85) or equivalent
Transmission Fluid Sst:
DiaQueen SSTF-J1 (or specific SST fluid spec)
Differential Fluid:
DiaQueen LSD GL-5 (75W-90) for rear differential
Brake Fluid:
DOT 3 or DOT 4
Known Issues
Engine Wear Points:
Potential for piston ring land failure under extreme heat/abuse (requires careful monitoring and quality maintenance)
Sst Transmission Considerations:
Requires regular fluid changes; some earlier units had clutch pack issues, though 2010 models are generally more robust. Manual covers SST specific maintenance.
Acd Service:
Requires specific ACD fluid; failure to maintain can lead to AWD system issues.
📚 Vehicle History
Brand Heritage
Motorsport Legacy:
Direct descendant of World Rally Championship (WRC) winning cars
Model Evolution
Generation Code:
Tenth Generation (CZ4A platform)
Design Influence:
Shared platform with the standard Lancer (GS platform), but significantly re-engineered for performance
Production
Production Years:
2007-2016
Manufacturing Plant:
Mizushima Plant, Kurashiki, Japan
🏆 Awards & Recognition
Recognitions
Performance Acclaim:
Consistently praised by automotive journalists for its handling, AWD system, and driving dynamics.
Car And Driver Best 10:
Often featured on Car and Driver's '10Best' lists in its segment.
Certifications
Emission Standards:
Meets EPA and CARB emission standards for its model year
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