Yamaha Fazer8 Fz8 2011 2012 Workshop Repair Service Manual
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🏷️ Basic Information Identification Make: Yamaha Model: Fazer8 Model Variant: FZ8 Model Years Covered: 2011, 2012 Codes Manual Product Code: Not specified in provided information Vehicle Chassis Code: FZ8 (specific sub-models may vary) 👋 Introduction Market Position Target User: Owners and technicians seeking professional-level repair and maintenance knowledge for the Yamaha Fazer8/FZ8 Competitive Analysis Value Proposition: Provides significant cost savings by enabling DIY repairs and maintenance, mirroring authorized dealer procedures Key Features Safety Emphasis: Includes explicit warnings, cautions, and notes for safe operation and repair, stressing the use of safety equipment and torque wrenches Special Tools: References and illustrates specific Yamaha special tools required for certain adjustments and repairs Introduction Purpose: To help owners get the best value from their Yamaha Fazer8/FZ8 and perform repairs knowledgeably like a professional technician 📋 Manual Details Coverage Areas Scope Of Coverage: Comprehensive repair and overhaul Technician Level: Primarily for mechanical technicians familiar with BRP (Yamaha) procedures and general automobile practices Page Count Total Pages: 609 Manual Type Type: Workshop Service Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete repair and overhaul, including disassembly and reassembly Transmission: Complete repair and overhaul, including disassembly and reassembly Fuel System: Diagnosis, repair, and overhaul of fuel delivery and injection systems Ignition System: Diagnosis and repair procedures Lubrication System: Maintenance and repair procedures Exhaust System: Repair and maintenance procedures Electrical System: Comprehensive coverage including wiring diagrams and component diagnosis Bodywork: Procedures for repair and overhaul Procedures Included Routine Maintenance: Detailed instructions for all routine servicing Troubleshooting: Diagnostic procedures for common and complex issues Component Repair: Step-by-step repair instructions for all major components Assembly Disassembly: Detailed procedures for taking apart and putting together all vehicle systems Tune Ups: Specific procedures for optimizing engine performance Proprietary Components: Includes instructions from respective component manufacturers for specialized parts Technical Depth Depth: High, comparable to authorized dealer service departments Special Emphasis: Highlights special aspects of the product for quality service 📊 Manual Specifications File Format Format Type: PDF Digital Delivery: Fast and free electronic delivery via Email Print Quality Printable: Yes Binding Type Type: Digital (PDF) - Not a hard copy Paper Type Type: N/A (Digital) Accuracy Information Accuracy: Stated as accurate, aiming for completeness ⚙️ Engine Specifications Primary Engine Engine Type: Inline-four cylinder, 4-stroke (DOHC, 4 valves per cylinder) Displacement: 779cc (common specification for FZ8/Fazer8) Bore X Stroke: Typically around 68.0 mm x 53.6 mm (verify with specific model data) Performance Horsepower: Approximately 106 hp @ 10,000 rpm (for 2011-2012 FZ8, actual may vary slightly) Torque: Approximately 82 Nm (60.5 lb-ft) @ 8,000 rpm (for 2011-2012 FZ8, actual may vary slightly) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Mikuni throttle bodies Fuel Type: Unleaded gasoline, minimum 91 RON (Octane Rating) Ignition Ignition System Type: TCI (Transistor Controlled Ignition) Lubrication Oil Type: Yamalube 4 (or equivalent motorcycle-specific 10W-40 or 20W-40 API SG or higher, JASO MA compliant) Oil Capacity: Approximately 3.0L (with oil filter change) 🔧 Transmission Standard Transmission Type: Constant mesh, 6-speed Clutch Type: Wet, multiple-disc Features Gear Ratios: Specific gear ratios are detailed within the manual, crucial for performance analysis and repair Final Drive: Chain drive 📐 Dimensions Exterior Overall Length: Approximately 2,120 mm (83.5 in) Overall Width: Approximately 770 mm (30.3 in) Overall Height: Approximately 1,100 mm (43.3 in) Weights Wet Weight: Approximately 211 kg (465 lbs) (Fazer8 ABS) Dry Weight: Approximately 197 kg (434 lbs) (Fazer8) Fuel Tank Capacity: 17 Liters (4.5 gallons) 🛡️ Safety Features Ratings Safety Certification: Certified to comply with applicable safety standards of the regions it was sold in. Active Features Braking System Front: Dual 310mm hydraulic discs Braking System Rear: 267mm hydraulic disc ABS: Available as an option (e.g., Fazer8 ABS model) Passive Features Lighting: Halogen headlights, LED taillight Chassis Design: Diamond-type frame for optimal rigidity and handling 💡 Technology Features Infotainment Instrument Cluster: Digital speedometer, analog tachometer, fuel gauge, gear position indicator, clock, trip meters, and various warning lights. Driver Assistance ABS: Anti-lock Braking System available on specific models for enhanced stopping power and stability. Connectivity N/A: The Fazer8/FZ8 from this era does not feature advanced electronic connectivity like Bluetooth or Wi-Fi. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 6,000 km (3,700 miles) or 6 months, whichever comes first (refer to manual for exact specification). Spark Plug Replacement: Refer to manual for specific mileage intervals, often around 12,000-24,000 km (7,500-15,000 miles). Chain Maintenance: Regular cleaning, lubrication, and tension adjustment recommended (e.g., every 1,000 km or after washing). Fluid Specifications Coolant Type: Permanent type antifreeze (ethylene glycol based) with deionized water, typically a 50:50 mix. Yamaha's specific coolant is recommended. Brake Fluid: DOT 4 hydraulic brake fluid is typically specified. Ensure it's fresh and from a sealed container. Known Issues Common Wear Items: Clutch plates, chain and sprockets, brake pads, tires, fork seals...
Owners and technicians seeking professional-level repair and maintenance knowledge for the Yamaha Fazer8/FZ8
Competitive Analysis
Value Proposition:
Provides significant cost savings by enabling DIY repairs and maintenance, mirroring authorized dealer procedures
Key Features
Safety Emphasis:
Includes explicit warnings, cautions, and notes for safe operation and repair, stressing the use of safety equipment and torque wrenches
Special Tools:
References and illustrates specific Yamaha special tools required for certain adjustments and repairs
Introduction
Purpose:
To help owners get the best value from their Yamaha Fazer8/FZ8 and perform repairs knowledgeably like a professional technician
📋 Manual Details
Coverage Areas
Scope Of Coverage:
Comprehensive repair and overhaul
Technician Level:
Primarily for mechanical technicians familiar with BRP (Yamaha) procedures and general automobile practices
Page Count
Total Pages:
609
Manual Type
Type:
Workshop Service Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete repair and overhaul, including disassembly and reassembly
Transmission:
Complete repair and overhaul, including disassembly and reassembly
Fuel System:
Diagnosis, repair, and overhaul of fuel delivery and injection systems
Ignition System:
Diagnosis and repair procedures
Lubrication System:
Maintenance and repair procedures
Exhaust System:
Repair and maintenance procedures
Electrical System:
Comprehensive coverage including wiring diagrams and component diagnosis
Bodywork:
Procedures for repair and overhaul
Procedures Included
Routine Maintenance:
Detailed instructions for all routine servicing
Troubleshooting:
Diagnostic procedures for common and complex issues
Component Repair:
Step-by-step repair instructions for all major components
Assembly Disassembly:
Detailed procedures for taking apart and putting together all vehicle systems
Tune Ups:
Specific procedures for optimizing engine performance
Proprietary Components:
Includes instructions from respective component manufacturers for specialized parts
Technical Depth
Depth:
High, comparable to authorized dealer service departments
Special Emphasis:
Highlights special aspects of the product for quality service
📊 Manual Specifications
File Format
Format Type:
PDF
Digital Delivery:
Fast and free electronic delivery via Email
Print Quality
Printable:
Yes
Binding Type
Type:
Digital (PDF) - Not a hard copy
Paper Type
Type:
N/A (Digital)
Accuracy
Information Accuracy:
Stated as accurate, aiming for completeness
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline-four cylinder, 4-stroke (DOHC, 4 valves per cylinder)
Displacement:
779cc (common specification for FZ8/Fazer8)
Bore X Stroke:
Typically around 68.0 mm x 53.6 mm (verify with specific model data)
Performance
Horsepower:
Approximately 106 hp @ 10,000 rpm (for 2011-2012 FZ8, actual may vary slightly)
Torque:
Approximately 82 Nm (60.5 lb-ft) @ 8,000 rpm (for 2011-2012 FZ8, actual may vary slightly)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Mikuni throttle bodies
Fuel Type:
Unleaded gasoline, minimum 91 RON (Octane Rating)
Ignition
Ignition System Type:
TCI (Transistor Controlled Ignition)
Lubrication
Oil Type:
Yamalube 4 (or equivalent motorcycle-specific 10W-40 or 20W-40 API SG or higher, JASO MA compliant)
Oil Capacity:
Approximately 3.0L (with oil filter change)
🔧 Transmission
Standard
Transmission Type:
Constant mesh, 6-speed
Clutch Type:
Wet, multiple-disc
Features
Gear Ratios:
Specific gear ratios are detailed within the manual, crucial for performance analysis and repair
Final Drive:
Chain drive
📐 Dimensions
Exterior
Overall Length:
Approximately 2,120 mm (83.5 in)
Overall Width:
Approximately 770 mm (30.3 in)
Overall Height:
Approximately 1,100 mm (43.3 in)
Weights
Wet Weight:
Approximately 211 kg (465 lbs) (Fazer8 ABS)
Dry Weight:
Approximately 197 kg (434 lbs) (Fazer8)
Fuel Tank Capacity:
17 Liters (4.5 gallons)
🛡️ Safety Features
Ratings
Safety Certification:
Certified to comply with applicable safety standards of the regions it was sold in.
Active Features
Braking System Front:
Dual 310mm hydraulic discs
Braking System Rear:
267mm hydraulic disc
ABS:
Available as an option (e.g., Fazer8 ABS model)
Passive Features
Lighting:
Halogen headlights, LED taillight
Chassis Design:
Diamond-type frame for optimal rigidity and handling
💡 Technology Features
Infotainment
Instrument Cluster:
Digital speedometer, analog tachometer, fuel gauge, gear position indicator, clock, trip meters, and various warning lights.
Driver Assistance
ABS:
Anti-lock Braking System available on specific models for enhanced stopping power and stability.
Connectivity
N/A:
The Fazer8/FZ8 from this era does not feature advanced electronic connectivity like Bluetooth or Wi-Fi.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 6,000 km (3,700 miles) or 6 months, whichever comes first (refer to manual for exact specification).
Spark Plug Replacement:
Refer to manual for specific mileage intervals, often around 12,000-24,000 km (7,500-15,000 miles).
Chain Maintenance:
Regular cleaning, lubrication, and tension adjustment recommended (e.g., every 1,000 km or after washing).
Fluid Specifications
Coolant Type:
Permanent type antifreeze (ethylene glycol based) with deionized water, typically a 50:50 mix. Yamaha's specific coolant is recommended.
Brake Fluid:
DOT 4 hydraulic brake fluid is typically specified. Ensure it's fresh and from a sealed container.
Known Issues
Common Wear Items:
Clutch plates, chain and sprockets, brake pads, tires, fork seals are common wear items requiring periodic inspection and replacement.
Electrical Gremlins:
As with many motorcycles, electrical connections and grounds should be kept clean and secure to prevent intermittent issues.
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Company, a globally recognized leader in motorcycles, marine products, and more.
Model Evolution
Fz Series Legacy:
Part of Yamaha's FZ series, known for sporty naked bikes offering a balance of performance and everyday usability.
Production
Production Period:
Introduced to the market around 2010/2011, with the specified manual covering the 2011-2012 model years.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Specific awards for the 2011-2012 Fazer8/FZ8 are not explicitly detailed in the provided product information, but the model generally received positive reviews for its performance and handling.
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