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Aprilia SXV RXV 450 550 2011 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: SXV RXV 450/550 Year: 2011 Codes Engine Code 450: VDB00F (indicative, specific chassis codes may vary) Engine Code 550: VDB00G (indicative, specific chassis codes may vary) 👋 Introduction Market Position Segment: Supermoto/Dual-Sport niche, high-performance off-road focused street-legal motorcycles. Target Audience: Enthusiast riders, DIY mechanics, performance-oriented owners seeking to maintain and repair their high-strung Aprilia machines. Competitive Analysis Key Competitors: KTM EXC-R series, Husqvarna SMR/TE series, Ducati Hypermotard (in spirit). Key Features Vehicle Identity: Aprilia's powerful V-twin engines in a lightweight, agile chassis designed for both track-day prowess and spirited street riding. Manual Value Proposition: Provides essential, factory-accurate technical data crucial for owners and technicians to properly maintain, diagnose, and repair these specialized Italian motorcycles. 📋 Manual Details Coverage Areas Engine Management: Full coverage Chassis And Suspension: Full coverage Electrical System: Full coverage Bodywork And Fairings: Full coverage Brakes And Clutch: Full coverage Wheels And Tires: Full coverage Maintenance And Troubleshooting: Comprehensive Page Count Estimated Pages: Hundreds (Specific count not provided, but described as 'complete' and 'hundreds of pages') Manual Type Type: Factory Service Repair Manual Language Language: English (Assumed based on product description for international markets) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Assembly: Detailed disassembly, inspection, repair, and reassembly procedures for both 450cc and 550cc V-twin engines. Fuel System: Fuel injection system diagnostics, component testing, fuel pump, injectors, throttle body, and ECU mapping information. Cooling System: Radiator, coolant passages, fan operation, thermostat, and troubleshooting for overheating issues. Ignition System: Spark plugs, ignition coils, CDI unit, timing, and related diagnostics. Exhaust System: Component inspection, gasket replacement, and structural integrity checks. Transmission And Drivetrain: Clutch operation, gearbox disassembly, gear inspection, shifting mechanism, chain and sprocket maintenance. Suspension Front: Fork seal replacement, oil changes, damper adjustments, stanchion inspection, and assembly. Suspension Rear: Shock absorber servicing, linkage lubrication, bearing checks, and rear spring preload adjustments. Braking System Front: Brake caliper overhaul, pad replacement, disc inspection, master cylinder servicing, and hydraulic line bleeding. Braking System Rear: Rear caliper servicing, pad and disc replacement, and brake fluid checks. Electrical System Wiring: Complete wiring diagrams, component location, circuit descriptions, troubleshooting for electrical faults. Lighting And Instruments: Headlight, taillight, turn signals, dashboard indicators, and instrument cluster diagnostics. Battery And Charging: Battery testing, charging system checks (stator, regulator/rectifier). Body Panels And Fairings: Removal, installation, and repair of all bodywork, including plastics and seat. Frame And Steering: Headstock bearing inspection and replacement, frame integrity checks. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment, spark plug replacement, air filter cleaning/replacement. Engine Rebuild: Complete engine overhaul, piston replacement, ring installation, valve adjustments, cylinder head work. Suspension Tuning: Adjustments for different riding conditions, fork oil viscosity selection. Brake Bleeding: Step-by-step guide for proper brake fluid exchange and system bleeding. Electrical Troubleshooting: Systematic diagnostic procedures for identifying and resolving electrical issues. Torque Specifications: All critical fastener torque values for engine, chassis, and bodywork. Diagnostic Codes: Information on reading and interpreting diagnostic trouble codes (DTCs) if applicable to the 2011 model. Special Tool Requirements: Identification of necessary special tools for specific repair procedures. Troubleshooting Charts: Includes diagnostic flowcharts for common problems, symptoms, and potential causes. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to full engine and gearbox rebuilds, including in-depth electrical diagnostics. 📊 Manual Specifications File Format Format: PDF Searchable: Typically, PDF manuals are searchable, allowing for quick keyword lookups of specific parts or procedures. Print Quality Quality: High-resolution, designed for clear printing of diagrams, schematics, and text. Binding Type Binding: N/A (Digital Download - printable) Paper Type Paper: N/A (Digital Download - user to print on desired paper) ⚙️ Engine Specifications Primary Engine Engine Type 450: V-twin, Four-stroke, Liquid-cooled Engine Type 550: V-twin, Four-stroke, Liquid-cooled Bore X Stroke 450: Approx. 72 mm x 55.2 mm (Specific figures to be confirmed in manual) Bore X Stroke 550: Approx. 78 mm x 55.2 mm (Specific figures to be confirmed in manual) Displacement 450: 449cc Displacement 550: 549cc Compression Ratio: Typically around 12.0:1 to 13.0:1 (Specific figures to be confirmed in manual) Performance Horsepower 450: Approx. 65-70 HP (Specific figures to be confirmed in manual) Horsepower 550: Approx. 70-75 HP (Specific figures to be confirmed in manual) Torque 450: Approx. 45-50 Nm (Specific figures to be confirmed in manual) Torque 550: Approx. 50-55 Nm (Specific figures to be confirmed in manual) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with VCM (Vehicle Control Module) Fuel Type: Unleaded gasoline, minimum 95 RON (Premium) 🔧 Transmission Standard Transmission Type: 6-speed manual Optional Optional Gear Ratios: N/A (Standard configuration only) Features Clutch Type: Wet, multi-plate, hydraulically operated Final Drive: Chain driven 📐 Dimensions Exterior Length: Approx. 2190 mm (Specific figures to be confirmed in manual) Width: Approx. 820 mm (Specific figures to be confirmed in manual) Height: Approx. 1260 mm (Specific figures to be confirmed...
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Aprilia SXV RXV 450 550 2011 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
SXV RXV 450/550
Year:
2011
Codes
Engine Code 450:
VDB00F (indicative, specific chassis codes may vary)
Engine Code 550:
VDB00G (indicative, specific chassis codes may vary)
👋 Introduction
Market Position
Segment:
Supermoto/Dual-Sport niche, high-performance off-road focused street-legal motorcycles.
Target Audience:
Enthusiast riders, DIY mechanics, performance-oriented owners seeking to maintain and repair their high-strung Aprilia machines.
Competitive Analysis
Key Competitors:
KTM EXC-R series, Husqvarna SMR/TE series, Ducati Hypermotard (in spirit).
Key Features
Vehicle Identity:
Aprilia's powerful V-twin engines in a lightweight, agile chassis designed for both track-day prowess and spirited street riding.
Manual Value Proposition:
Provides essential, factory-accurate technical data crucial for owners and technicians to properly maintain, diagnose, and repair these specialized Italian motorcycles.
📋 Manual Details
Coverage Areas
Engine Management:
Full coverage
Chassis And Suspension:
Full coverage
Electrical System:
Full coverage
Bodywork And Fairings:
Full coverage
Brakes And Clutch:
Full coverage
Wheels And Tires:
Full coverage
Maintenance And Troubleshooting:
Comprehensive
Page Count
Estimated Pages:
Hundreds (Specific count not provided, but described as 'complete' and 'hundreds of pages')
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English (Assumed based on product description for international markets)
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Assembly:
Detailed disassembly, inspection, repair, and reassembly procedures for both 450cc and 550cc V-twin engines.
Fuel System:
Fuel injection system diagnostics, component testing, fuel pump, injectors, throttle body, and ECU mapping information.
Cooling System:
Radiator, coolant passages, fan operation, thermostat, and troubleshooting for overheating issues.
Ignition System:
Spark plugs, ignition coils, CDI unit, timing, and related diagnostics.
Exhaust System:
Component inspection, gasket replacement, and structural integrity checks.
Transmission And Drivetrain:
Clutch operation, gearbox disassembly, gear inspection, shifting mechanism, chain and sprocket maintenance.
Suspension Front:
Fork seal replacement, oil changes, damper adjustments, stanchion inspection, and assembly.
Suspension Rear:
Shock absorber servicing, linkage lubrication, bearing checks, and rear spring preload adjustments.
Braking System Front:
Brake caliper overhaul, pad replacement, disc inspection, master cylinder servicing, and hydraulic line bleeding.
Braking System Rear:
Rear caliper servicing, pad and disc replacement, and brake fluid checks.
Electrical System Wiring:
Complete wiring diagrams, component location, circuit descriptions, troubleshooting for electrical faults.
Lighting And Instruments:
Headlight, taillight, turn signals, dashboard indicators, and instrument cluster diagnostics.
Battery And Charging:
Battery testing, charging system checks (stator, regulator/rectifier).
Body Panels And Fairings:
Removal, installation, and repair of all bodywork, including plastics and seat.
Frame And Steering:
Headstock bearing inspection and replacement, frame integrity checks.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, spark plug replacement, air filter cleaning/replacement.
Engine Rebuild:
Complete engine overhaul, piston replacement, ring installation, valve adjustments, cylinder head work.
Suspension Tuning:
Adjustments for different riding conditions, fork oil viscosity selection.
Brake Bleeding:
Step-by-step guide for proper brake fluid exchange and system bleeding.
Electrical Troubleshooting:
Systematic diagnostic procedures for identifying and resolving electrical issues.
Torque Specifications:
All critical fastener torque values for engine, chassis, and bodywork.
Diagnostic Codes:
Information on reading and interpreting diagnostic trouble codes (DTCs) if applicable to the 2011 model.
Special Tool Requirements:
Identification of necessary special tools for specific repair procedures.
Troubleshooting Charts:
Includes diagnostic flowcharts for common problems, symptoms, and potential causes.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to full engine and gearbox rebuilds, including in-depth electrical diagnostics.
📊 Manual Specifications
File Format
Format:
PDF
Searchable:
Typically, PDF manuals are searchable, allowing for quick keyword lookups of specific parts or procedures.
Print Quality
Quality:
High-resolution, designed for clear printing of diagrams, schematics, and text.
Binding Type
Binding:
N/A (Digital Download - printable)
Paper Type
Paper:
N/A (Digital Download - user to print on desired paper)
⚙️ Engine Specifications
Primary Engine
Engine Type 450:
V-twin, Four-stroke, Liquid-cooled
Engine Type 550:
V-twin, Four-stroke, Liquid-cooled
Bore X Stroke 450:
Approx. 72 mm x 55.2 mm (Specific figures to be confirmed in manual)
Bore X Stroke 550:
Approx. 78 mm x 55.2 mm (Specific figures to be confirmed in manual)
Displacement 450:
449cc
Displacement 550:
549cc
Compression Ratio:
Typically around 12.0:1 to 13.0:1 (Specific figures to be confirmed in manual)
Performance
Horsepower 450:
Approx. 65-70 HP (Specific figures to be confirmed in manual)
Horsepower 550:
Approx. 70-75 HP (Specific figures to be confirmed in manual)
Torque 450:
Approx. 45-50 Nm (Specific figures to be confirmed in manual)
Torque 550:
Approx. 50-55 Nm (Specific figures to be confirmed in manual)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with VCM (Vehicle Control Module)
Fuel Type:
Unleaded gasoline, minimum 95 RON (Premium)
🔧 Transmission
Standard
Transmission Type:
6-speed manual
Optional
Optional Gear Ratios:
N/A (Standard configuration only)
Features
Clutch Type:
Wet, multi-plate, hydraulically operated
Final Drive:
Chain driven
📐 Dimensions
Exterior
Length:
Approx. 2190 mm (Specific figures to be confirmed in manual)
Width:
Approx. 820 mm (Specific figures to be confirmed in manual)
Height:
Approx. 1260 mm (Specific figures to be confirmed in manual)
Weights
Dry Weight 450:
Approx. 137 kg (Specific figures to be confirmed in manual)
Dry Weight 550:
Approx. 139 kg (Specific figures to be confirmed in manual)
Fuel Tank Capacity:
Approx. 7.2 Liters (Specific figures to be confirmed in manual)
🛡️ Safety Features
Ratings
Crash Safety:
N/A (Motorcycles typically not subjected to formal crash safety ratings like cars)
Active Features
Brakes:
High-performance Brembo hydraulic disc brakes front and rear.
Passive Features
Frame Construction:
High-strength steel trellis frame for rigidity and rider feedback.
💡 Technology Features
Infotainment
Infotainment System:
Basic digital display for speed, RPM, odometer, trip meter, and basic warning lights. No advanced infotainment features.
Driver Assistance
Rider Aids:
Primarily mechanical and electronic engine management. No traction control, ABS, or ride modes typically found on modern sportbikes.
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Recommended every 3,000-5,000 km or annually (Specific interval detailed in manual)
Valve Clearance Check:
Recommended every 6,000-10,000 km (Specific interval detailed in manual)
Chain Lubrication Cleaning:
Frequent (every 500-1000 km) and after wet riding conditions (Detailed in manual)
Fluid Specifications
Engine Oil Type:
Synthetic SAE 10W-40 or 15W-50 API SG/SH/SJ or higher (Specific specification in manual)
Engine Oil Capacity:
Approx. 1.6 - 1.8 Liters (Specific capacity in manual)
Coolant Type:
Ethylene glycol based coolant, 50% mixture with distilled water (Specific type in manual)
Brake Fluid Type:
DOT 4 hydraulic brake fluid (Specific type in manual)
Fork Oil Type:
Specific viscosity grade fork oil (e.g., 5W or 7.5W) (Detailed in manual)
Known Issues
Common Wear Items:
Clutch plates, brake pads, chain and sprockets, fork seals, voltage regulator.
Potential Electrical Gremlins:
Wiring harness issues or stator/regulator failures can occur with age and mileage, requiring detailed electrical troubleshooting found in the manual.
📚 Vehicle History
Brand Heritage
Heritage:
Aprilia has a rich racing heritage, particularly in off-road disciplines and small-to-medium displacement road racing, known for its performance-oriented engineering.
Model Evolution
Sxv Rxv Lineage:
The SXV/RXV series represents Aprilia's foray into the competitive supermoto and dual-sport market, characterized by its powerful V-twin engines and aggressive styling.
Production
Manufacturing Location:
Italy (Aprilia's primary manufacturing base)
🏆 Awards & Recognition
Recognitions
Awards History:
While specific model awards are not readily documented, Aprilia's racing pedigree and high-performance motorcycles are generally well-regarded in enthusiast circles for their engineering and capabilities.
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