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Aprilia SXV RXV 450 550 2011 Factory Service Repair Manual

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The 2011 SXV RXV 450/550 represents a pinnacle of Italian engineering in the supermoto and dual-sport motorcycle segment. These high-performance machines are built around powerful V-twin engines, offering exhilarating acceleration and agile handling for both spirited street riding and track-day excursions. Renowned for their aggressive styling and robust construction, the SXV RXV models cater to enthusiast riders who demand precision and capability from their motorcycles. The rich racing heritage is evident in the design, providing a unique blend of raw power and sophisticated chassis dynamics. This factory service repair manual provides comprehensive guidance for the maintenance, diagnosis, and repair of your 2011 SXV RXV 450/550. It covers all essential systems, including detailed procedures for engine management, chassis and suspension, electrical systems, brakes, clutch, and bodywork. You will find in-depth information on routine maintenance, engine rebuilds, suspension tuning, electrical troubleshooting, and specific torque values, along with diagnostic charts and special tool requirements. This manual is an indispensable resource for owners and technicians seeking to ensure the optimal performance and longevity of these exceptional Italian motorcycles. 🏷️ Basic Information Identification Make: Aprilia Model: SXV RXV 450/550 Year: 2011 Codes Engine Code 450: VDB00F (indicative, specific chassis codes may vary) Engine Code 550: VDB00G (indicative, specific chassis codes may vary) 👋 Introduction Market Position Segment: Supermoto/Dual-Sport niche, high-performance off-road focused street-legal motorcycles. Target Audience: Enthusiast riders, DIY mechanics, performance-oriented owners seeking to maintain and repair their high-strung Aprilia machines. Competitive Analysis Key Competitors: KTM EXC-R series, Husqvarna SMR/TE series, Ducati Hypermotard (in spirit). Key Features Vehicle Identity: Aprilia's powerful V-twin engines in a lightweight, agile chassis designed for both track-day prowess and spirited street riding. Manual Value Proposition: Provides essential, factory-accurate technical data crucial for owners and technicians to properly maintain, diagnose, and repair these specialized Italian motorcycles. 📋 Manual Details Coverage Areas Engine Management: Full coverage Chassis And Suspension: Full coverage Electrical System: Full coverage Bodywork And Fairings: Full coverage Brakes And Clutch: Full coverage Wheels And Tires: Full coverage Maintenance And Troubleshooting: Comprehensive Page Count Estimated Pages: Hundreds (Specific count not provided, but described as 'complete' and 'hundreds of pages') Manual Type Type: Factory Service Repair Manual Language Language: English (Assumed based on product description for international markets) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Assembly: Detailed disassembly, inspection, repair, and reassembly procedures for both 450cc and 550cc V-twin engines. Fuel System: Fuel injection system diagnostics, component testing, fuel pump, injectors, throttle body, and ECU mapping information. Cooling System: Radiator, coolant passages, fan operation, thermostat, and troubleshooting for overheating issues. Ignition System: Spark plugs, ignition coils, CDI unit, timing, and related diagnostics. Exhaust System: Component inspection, gasket replacement, and structural integrity checks. Transmission And Drivetrain: Clutch operation, gearbox disassembly, gear inspection, shifting mechanism, chain and sprocket maintenance. Suspension Front: Fork seal replacement, oil changes, damper adjustments, stanchion inspection, and assembly. Suspension Rear: Shock absorber servicing, linkage lubrication, bearing checks, and rear spring preload adjustments. Braking System Front: Brake caliper overhaul, pad replacement, disc inspection, master cylinder servicing, and hydraulic line bleeding. Braking System Rear: Rear caliper servicing, pad and disc replacement, and brake fluid checks. Electrical System Wiring: Complete wiring diagrams, component location, circuit descriptions, troubleshooting for electrical faults. Lighting And Instruments: Headlight, taillight, turn signals, dashboard indicators, and instrument cluster diagnostics. Battery And Charging: Battery testing, charging system checks (stator, regulator/rectifier). Body Panels And Fairings: Removal, installation, and repair of all bodywork, including plastics and seat. Frame And Steering: Headstock bearing inspection and replacement, frame integrity checks. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment, spark plug replacement, air filter cleaning/replacement. Engine Rebuild: Complete engine overhaul, piston replacement, ring installation, valve adjustments, cylinder head work. Suspension Tuning: Adjustments for different riding conditions, fork oil viscosity selection. Brake Bleeding: Step-by-step guide for proper brake fluid exchange and system bleeding. Electrical Troubleshooting: Systematic diagnostic procedures for identifying and resolving electrical issues. Torque Specifications: All critical fastener torque values for engine, chassis, and bodywork. Diagnostic Codes: Information on reading and interpreting diagnostic trouble codes (DTCs) if applicable to the 2011 model. Special Tool Requirements: Identification of necessary special tools for specific repair procedures. Troubleshooting Charts: Includes diagnostic flowcharts for common problems, symptoms, and potential causes. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to full engine and gearbox rebuilds, including in-depth electrical diagnostics. 📊 Manual Specifications File Format Format: PDF Searchable: Typically, PDF manuals are searchable, allowing for quick keyword lookups of specific parts or procedures. Print Quality Quality: High-resolution, designed for clear printing of diagrams, schematics, and text. Binding Type Binding: N/A (Digital Download - printable) Paper Type Paper: N/A (Digital Download - user to print on desired paper) ⚙️ Engine Specifications Primary Engine Engine Type 450: V-twin, Four-stroke, Liquid-cooled Engine Type 550: V-twin, Four-stroke, Liquid-cooled Bore X Stroke 450: Approx. 72 mm x 55.2 mm...
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Aprilia SXV RXV 450 550 2011 Factory Service Repair ManualAprilia SXV RXV 450 550 2011 Factory Service Repair ManualAprilia SXV RXV 450 550 2011 Factory Service Repair ManualAprilia SXV RXV 450 550 2011 Factory Service Repair Manual
The 2011 SXV RXV 450/550 represents a pinnacle of Italian engineering in the supermoto and dual-sport motorcycle segment. These high-performance machines are built around powerful V-twin engines, offering exhilarating acceleration and agile handling for both spirited street riding and track-day excursions. Renowned for their aggressive styling and robust construction, the SXV RXV models cater to enthusiast riders who demand precision and capability from their motorcycles. The rich racing heritage is evident in the design, providing a unique blend of raw power and sophisticated chassis dynamics. This factory service repair manual provides comprehensive guidance for the maintenance, diagnosis, and repair of your 2011 SXV RXV 450/550. It covers all essential systems, including detailed procedures for engine management, chassis and suspension, electrical systems, brakes, clutch, and bodywork. You will find in-depth information on routine maintenance, engine rebuilds, suspension tuning, electrical troubleshooting, and specific torque values, along with diagnostic charts and special tool requirements. This manual is an indispensable resource for owners and technicians seeking to ensure the optimal performance and longevity of these exceptional Italian motorcycles.
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
SXV RXV 450/550
Year:
2011
Codes
Engine Code 450:
VDB00F (indicative, specific chassis codes may vary)
Engine Code 550:
VDB00G (indicative, specific chassis codes may vary)
👋 Introduction
Market Position
Segment:
Supermoto/Dual-Sport niche, high-performance off-road focused street-legal motorcycles.
Target Audience:
Enthusiast riders, DIY mechanics, performance-oriented owners seeking to maintain and repair their high-strung Aprilia machines.
Competitive Analysis
Key Competitors:
KTM EXC-R series, Husqvarna SMR/TE series, Ducati Hypermotard (in spirit).
Key Features
Vehicle Identity:
Aprilia's powerful V-twin engines in a lightweight, agile chassis designed for both track-day prowess and spirited street riding.
Manual Value Proposition:
Provides essential, factory-accurate technical data crucial for owners and technicians to properly maintain, diagnose, and repair these specialized Italian motorcycles.
📋 Manual Details
Coverage Areas
Engine Management:
Full coverage
Chassis And Suspension:
Full coverage
Electrical System:
Full coverage
Bodywork And Fairings:
Full coverage
Brakes And Clutch:
Full coverage
Wheels And Tires:
Full coverage
Maintenance And Troubleshooting:
Comprehensive
Page Count
Estimated Pages:
Hundreds (Specific count not provided, but described as 'complete' and 'hundreds of pages')
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English (Assumed based on product description for international markets)
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Assembly:
Detailed disassembly, inspection, repair, and reassembly procedures for both 450cc and 550cc V-twin engines.
Fuel System:
Fuel injection system diagnostics, component testing, fuel pump, injectors, throttle body, and ECU mapping information.
Cooling System:
Radiator, coolant passages, fan operation, thermostat, and troubleshooting for overheating issues.
Ignition System:
Spark plugs, ignition coils, CDI unit, timing, and related diagnostics.
Exhaust System:
Component inspection, gasket replacement, and structural integrity checks.
Transmission And Drivetrain:
Clutch operation, gearbox disassembly, gear inspection, shifting mechanism, chain and sprocket maintenance.
Suspension Front:
Fork seal replacement, oil changes, damper adjustments, stanchion inspection, and assembly.
Suspension Rear:
Shock absorber servicing, linkage lubrication, bearing checks, and rear spring preload adjustments.
Braking System Front:
Brake caliper overhaul, pad replacement, disc inspection, master cylinder servicing, and hydraulic line bleeding.
Braking System Rear:
Rear caliper servicing, pad and disc replacement, and brake fluid checks.
Electrical System Wiring:
Complete wiring diagrams, component location, circuit descriptions, troubleshooting for electrical faults.
Lighting And Instruments:
Headlight, taillight, turn signals, dashboard indicators, and instrument cluster diagnostics.
Battery And Charging:
Battery testing, charging system checks (stator, regulator/rectifier).
Body Panels And Fairings:
Removal, installation, and repair of all bodywork, including plastics and seat.
Frame And Steering:
Headstock bearing inspection and replacement, frame integrity checks.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, spark plug replacement, air filter cleaning/replacement.
Engine Rebuild:
Complete engine overhaul, piston replacement, ring installation, valve adjustments, cylinder head work.
Suspension Tuning:
Adjustments for different riding conditions, fork oil viscosity selection.
Brake Bleeding:
Step-by-step guide for proper brake fluid exchange and system bleeding.
Electrical Troubleshooting:
Systematic diagnostic procedures for identifying and resolving electrical issues.
Torque Specifications:
All critical fastener torque values for engine, chassis, and bodywork.
Diagnostic Codes:
Information on reading and interpreting diagnostic trouble codes (DTCs) if applicable to the 2011 model.
Special Tool Requirements:
Identification of necessary special tools for specific repair procedures.
Troubleshooting Charts:
Includes diagnostic flowcharts for common problems, symptoms, and potential causes.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to full engine and gearbox rebuilds, including in-depth electrical diagnostics.
📊 Manual Specifications
File Format
Format:
PDF
Searchable:
Typically, PDF manuals are searchable, allowing for quick keyword lookups of specific parts or procedures.
Print Quality
Quality:
High-resolution, designed for clear printing of diagrams, schematics, and text.
Binding Type
Binding:
N/A (Digital Download - printable)
Paper Type
Paper:
N/A (Digital Download - user to print on desired paper)
⚙️ Engine Specifications
Primary Engine
Engine Type 450:
V-twin, Four-stroke, Liquid-cooled
Engine Type 550:
V-twin, Four-stroke, Liquid-cooled
Bore X Stroke 450:
Approx. 72 mm x 55.2 mm (Specific figures to be confirmed in manual)
Bore X Stroke 550:
Approx. 78 mm x 55.2 mm (Specific figures to be confirmed in manual)
Displacement 450:
449cc
Displacement 550:
549cc
Compression Ratio:
Typically around 12.0:1 to 13.0:1 (Specific figures to be confirmed in manual)
Performance
Horsepower 450:
Approx. 65-70 HP (Specific figures to be confirmed in manual)
Horsepower 550:
Approx. 70-75 HP (Specific figures to be confirmed in manual)
Torque 450:
Approx. 45-50 Nm (Specific figures to be confirmed in manual)
Torque 550:
Approx. 50-55 Nm (Specific figures to be confirmed in manual)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with VCM (Vehicle Control Module)
Fuel Type:
Unleaded gasoline, minimum 95 RON (Premium)
🔧 Transmission
Standard
Transmission Type:
6-speed manual
Optional
Optional Gear Ratios:
N/A (Standard configuration only)
Features
Clutch Type:
Wet, multi-plate, hydraulically operated
Final Drive:
Chain driven
📐 Dimensions
Exterior
Length:
Approx. 2190 mm (Specific figures to be confirmed in manual)
Width:
Approx. 820 mm (Specific figures to be confirmed in manual)
Height:
Approx. 1260 mm (Specific figures to be confirmed in manual)
Weights
Dry Weight 450:
Approx. 137 kg (Specific figures to be confirmed in manual)
Dry Weight 550:
Approx. 139 kg (Specific figures to be confirmed in manual)
Fuel Tank Capacity:
Approx. 7.2 Liters (Specific figures to be confirmed in manual)
🛡️ Safety Features
Ratings
Crash Safety:
N/A (Motorcycles typically not subjected to formal crash safety ratings like cars)
Active Features
Brakes:
High-performance Brembo hydraulic disc brakes front and rear.
Passive Features
Frame Construction:
High-strength steel trellis frame for rigidity and rider feedback.
💡 Technology Features
Infotainment
Infotainment System:
Basic digital display for speed, RPM, odometer, trip meter, and basic warning lights. No advanced infotainment features.
Driver Assistance
Rider Aids:
Primarily mechanical and electronic engine management. No traction control, ABS, or ride modes typically found on modern sportbikes.
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Recommended every 3,000-5,000 km or annually (Specific interval detailed in manual)
Valve Clearance Check:
Recommended every 6,000-10,000 km (Specific interval detailed in manual)
Chain Lubrication Cleaning:
Frequent (every 500-1000 km) and after wet riding conditions (Detailed in manual)
Fluid Specifications
Engine Oil Type:
Synthetic SAE 10W-40 or 15W-50 API SG/SH/SJ or higher (Specific specification in manual)
Engine Oil Capacity:
Approx. 1.6 - 1.8 Liters (Specific capacity in manual)
Coolant Type:
Ethylene glycol based coolant, 50% mixture with distilled water (Specific type in manual)
Brake Fluid Type:
DOT 4 hydraulic brake fluid (Specific type in manual)
Fork Oil Type:
Specific viscosity grade fork oil (e.g., 5W or 7.5W) (Detailed in manual)
Known Issues
Common Wear Items:
Clutch plates, brake pads, chain and sprockets, fork seals, voltage regulator.
Potential Electrical Gremlins:
Wiring harness issues or stator/regulator failures can occur with age and mileage, requiring detailed electrical troubleshooting found in the manual.
📚 Vehicle History
Brand Heritage
Heritage:
Aprilia has a rich racing heritage, particularly in off-road disciplines and small-to-medium displacement road racing, known for its performance-oriented engineering.
Model Evolution
Sxv Rxv Lineage:
The SXV/RXV series represents Aprilia's foray into the competitive supermoto and dual-sport market, characterized by its powerful V-twin engines and aggressive styling.
Production
Manufacturing Location:
Italy (Aprilia's primary manufacturing base)
🏆 Awards & Recognition
Recognitions
Awards History:
While specific model awards are not readily documented, Aprilia's racing pedigree and high-performance motorcycles are generally well-regarded in enthusiast circles for their engineering and capabilities.
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