The TE511 is a dual-sport motorcycle designed for Enduro competition and versatile off-road riding. Introduced in 2011, this model features a powerful 4-stroke single-cylinder engine, a high-quality adjustable suspension system, and robust hydraulic disc brakes, all engineered to provide exceptional performance across varied terrains. Building on an extensive heritage in off-road motorsports, the TE511 represents a blend of raw capability and meticulous engineering, making it a competitive choice for riders demanding reliability and agility in challenging environments. This comprehensive Service Repair Manual provides detailed guidance for the maintenance and repair of the 2011 TE511. It covers essential areas including engine service, transmission repair, electrical system maintenance, and chassis and suspension adjustments. The manual includes step-by-step troubleshooting guides, preventative maintenance schedules, and technical specifications, ensuring owners and technicians have the necessary information to keep the vehicle in optimal condition. Its detailed explanations of procedures, from routine servicing to complete engine overhauls, empower users to perform repairs efficiently and accurately, maximizing the longevity and performance of the motorcycle. 🏷️ Basic Information Identification Make: Husqvarna Model: TE511 Year: 2011 Codes Chassis Code: Not specified in product info, typically requires VIN lookup or manual specific code Engine Code: Not specified in product info 👋 Introduction Market Position Category: Dual-sport motorcycle, Enduro competition focused. Target Audience: Off-road enthusiasts, riders seeking performance in varied terrain, owners requiring detailed maintenance and repair information. Competitive Analysis Competitors 2011: KTM EXC series, Beta RR series, Yamaha WR series, Honda CRF-X series, Suzuki RMX series. Key Features Vehicle Engine Configuration: Single-cylinder, 4-stroke. Suspension Type: High-quality, adjustable telescopic front forks and monoshock rear suspension for off-road performance. Braking System: Powerful hydraulic disc brakes front and rear. Key Features Manual Advantage Over Paper: Easy searchability, portability, instant access, environmentally friendly. Value Proposition For Owners: Enables DIY maintenance, reduces repair costs, increases understanding of vehicle systems, ensures proper upkeep for longevity and performance. For Shops: Quick access to technical data, specifications, and repair procedures, improving diagnostic accuracy and efficiency. 📋 Manual Details Coverage Areas Engine Service: Yes Transmission Service: Yes Electrical System Service: Yes Chassis And Suspension Service: Yes Body And Frame Repair: Yes Troubleshooting Guides: Yes Maintenance Schedules: Yes Wiring Diagrams: Likely included, standard for service manuals Special Tools: Likely specified Page Count Pages: Not specified in product info, typically 200-400 pages for this type of manual Manual Type Type: Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Detailed breakdown of the 4-stroke single-cylinder engine, including cylinder head, cylinder, piston, crankshaft, connecting rod, lubrication, cooling system, and starting system. Fuel System: Fuel injection system (EFI), throttle body, fuel pump, injectors, fuel tank, and fuel lines. Ignition System: ECU, ignition coil, spark plug, and related components. Transmission: Clutch operation, gearbox disassembly and assembly, gear selection, internal components, and lubrication. Drivetrain: Final drive mechanism (chain drive), sprocket replacement, and related components. Braking System: Front and rear hydraulic disc brakes, brake caliper service, master cylinders, brake lines, and fluid bleeding procedures. Suspension System: Front telescopic forks (e.g., Marzocchi), rear monoshock (e.g., Sachs), fork seal replacement, fork oil specifications, shock absorber service, linkage maintenance, and adjustment procedures. Electrical System: Battery, charging system (stator, regulator/rectifier), lighting (headlight, taillight, indicators), starter motor, wiring harness, fuses, relays, and diagnostic connector. Cooling System: Radiator, coolant hoses, fan, thermostat, and coolant specifications. Frame And Bodywork: Frame inspection, seat removal, fuel tank mounting, fairings, fenders, and handlebar components. Wheels And Tires: Wheel bearing maintenance, tire pressure recommendations, and tire replacement. Procedures Included Preventative Maintenance: Scheduled maintenance tasks, lubrication points, filter replacement intervals, and fluid checks. Troubleshooting Diagnostics: Step-by-step diagnostic procedures for common issues and fault finding. Engine Overhaul: Complete engine disassembly, inspection, component replacement (pistons, rings, valves, bearings), and reassembly. Transmission Repair: Gearbox rebuild, clutch replacement, and shift mechanism servicing. Suspension Overhaul: Fork leg disassembly, seal and oil replacement, shock absorber servicing. Electrical Component Replacement: Replacing starter motor, alternator stator, regulator rectifier, and other electrical parts. Brake System Maintenance: Brake pad replacement, caliper service, brake line flushing, and bleeding. Fuel System Cleaning And Repair: Cleaning injectors, throttle body, and fuel tank inspection. Wiring Diagram Interpretation: Understanding and using electrical schematics for diagnosis and repair. Technical Depth Depth: Comprehensive coverage suitable for professional mechanics and experienced DIY enthusiasts. Includes detailed specifications, torque values, diagnostic procedures, and rebuild instructions. 📊 Manual Specifications File Format File Type: PDF Searchability: Assumed to be text-searchable due to PDF format, enhancing usability. Print Quality Quality: High-resolution digital scans, ensuring clarity of text and diagrams. Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke single-cylinder Displacement: 501 cc (approximate, confirm with VIN) Bore X Stroke: Not specified in product info, typical for this displacement range might be around 98mm x 79mm. Cooling System: Liquid-cooled Valvetrain: DOHC, 4 valves Performance Horsepower: Not...
The TE511 is a dual-sport motorcycle designed for Enduro competition and versatile off-road riding. Introduced in 2011, this model features a powerful 4-stroke single-cylinder engine, a high-quality adjustable suspension system, and robust hydraulic disc brakes, all engineered to provide exceptional performance across varied terrains. Building on an extensive heritage in off-road motorsports, the TE511 represents a blend of raw capability and meticulous engineering, making it a competitive choice for riders demanding reliability and agility in challenging environments.
This comprehensive Service Repair Manual provides detailed guidance for the maintenance and repair of the 2011 TE511. It covers essential areas including engine service, transmission repair, electrical system maintenance, and chassis and suspension adjustments. The manual includes step-by-step troubleshooting guides, preventative maintenance schedules, and technical specifications, ensuring owners and technicians have the necessary information to keep the vehicle in optimal condition. Its detailed explanations of procedures, from routine servicing to complete engine overhauls, empower users to perform repairs efficiently and accurately, maximizing the longevity and performance of the motorcycle.
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
TE511
Year:
2011
Codes
Chassis Code:
Not specified in product info, typically requires VIN lookup or manual specific code
Gearbox rebuild, clutch replacement, and shift mechanism servicing.
Suspension Overhaul:
Fork leg disassembly, seal and oil replacement, shock absorber servicing.
Electrical Component Replacement:
Replacing starter motor, alternator stator, regulator rectifier, and other electrical parts.
Brake System Maintenance:
Brake pad replacement, caliper service, brake line flushing, and bleeding.
Fuel System Cleaning And Repair:
Cleaning injectors, throttle body, and fuel tank inspection.
Wiring Diagram Interpretation:
Understanding and using electrical schematics for diagnosis and repair.
Technical Depth
Depth:
Comprehensive coverage suitable for professional mechanics and experienced DIY enthusiasts. Includes detailed specifications, torque values, diagnostic procedures, and rebuild instructions.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Assumed to be text-searchable due to PDF format, enhancing usability.
Print Quality
Quality:
High-resolution digital scans, ensuring clarity of text and diagrams.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke single-cylinder
Displacement:
501 cc (approximate, confirm with VIN)
Bore X Stroke:
Not specified in product info, typical for this displacement range might be around 98mm x 79mm.
Cooling System:
Liquid-cooled
Valvetrain:
DOHC, 4 valves
Performance
Horsepower:
Not specified in product info, typically in the 40-50 HP range.
Torque:
Not specified in product info, typically in the 45-55 Nm range.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
Approximately 8.5 - 9.5 liters (confirm with VIN).
🔧 Transmission
Standard
Transmission Type:
6-speed manual
Clutch Type:
Wet multi-plate clutch
Features
Gear Ratios:
Specific gear ratios are detailed within the manual for each gear.
Final Drive:
Chain drive
📐 Dimensions
Exterior
Length:
Not specified in product info, typically around 2200-2300 mm.
Width:
Not specified in product info, typically around 800-850 mm.
Height:
Not specified in product info, typically around 1200-1300 mm.
Weights
Dry Weight:
Approximately 115-120 kg (confirm with VIN).
Wet Weight:
Not specified, but would include fluids and fuel.
Ground Clearance:
Not specified in product info, typically high for off-road use (e.g., 300+ mm).
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycle)
Active Features
Brakes:
Hydraulic disc brakes with good stopping power.
Suspension:
Adjustable suspension allows tuning for stability and control.
Passive Features
Lighting:
Headlight, taillight, and brake lights for visibility.
Ergonomics:
Designed for off-road control and rider feedback.
💡 Technology Features
Infotainment
Features:
Basic digital display showing speed, odometer, trip meter, engine hour meter, and warning lights. No advanced infotainment systems.
Driver Assistance
Features:
No electronic rider aids like ABS or traction control typically found on this model. Focus is on raw performance and rider input.
Connectivity
Features:
N/A (Motorcycle of this era).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 500-1000 km or annually, detailed in manual.
Air Filter Cleaning:
Regularly, especially after dusty riding conditions, as per manual recommendations.
Spark Plug Replacement:
Intervals vary, but typically around 3000-5000 km, check manual.
Chain And Sprocket Inspection:
Check and lubricate at every fuel stop or every 200-300 km.
Valve Clearance Check:
Significant intervals, often around 10,000-15,000 km, detailed in manual.
Fluid Specifications
Engine Oil Type:
Synthetic motorcycle oil, e.g., SAE 10W-40, JASO MA/MA2 certified. Specific API rating and viscosity detailed in manual.
Engine Oil Capacity:
Approximately 1.0-1.2 liters (check dipstick/sight glass, manual is definitive).
Coolant Type:
Ethylene glycol-based coolant, mixture of 50% coolant and 50% distilled water. Refer to manual for specific type.
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Fork Oil Type:
Specific viscosity fork oil, e.g., 5W or 10W, quantity specified in manual.
Known Issues
Common Wear Items:
Clutch plates, chain and sprockets, fork seals, wheel bearings due to off-road use.
Electrical Gremlins:
Occasional issues with wiring harness connections or regulator/rectifier reliability can occur on high-performance dirt bikes.
Engine Reliability:
Generally robust, but proper maintenance is critical. Valve adjustment and oil changes are key to longevity.
📚 Vehicle History
Brand Heritage
Husqvarna History:
Husqvarna Motorcycles, founded in Sweden in 1689, is one of the oldest motorcycle manufacturers. Known for its pioneering spirit and success in off-road racing, particularly motocross and enduro.
Model Evolution
Te511 Lineage:
The TE series represents Husqvarna's commitment to the enduro segment. The 511 designation typically indicates a larger displacement engine within their off-road lineup, evolving from previous models with advancements in engine technology, chassis design, and suspension.
Production
Production Period 2011:
The 2011 model year was part of a significant period for Husqvarna under BMW ownership, which saw development and integration of new technologies and platform sharing, prior to its acquisition by Pierer Industrie AG (KTM).
Manufacturing Location:
Historically produced in Sweden, but by 2011, production for many models, including the TE series, was consolidated in Italy under prior ownership structures.
🏆 Awards & Recognition
Recognitions
Motorsport Success:
Husqvarna has a rich history of success in Enduro racing. While specific awards for the 2011 TE511 might not be widely publicized, the model is built upon a competitive platform.
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