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Mercedes Benz ML Class W164 Complete Workshop Service Repair Manual 2011

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: ML Class Chassis Code: W164 Model Year: 2011 Generation Generation: Second Generation (W164) Generation Years: 2005-2011 Codes Platform: M-Class 👋 Introduction Market Position Vehicle Segment: Luxury Mid-size SUV (Sport Utility Vehicle) Target Audience: Consumers seeking premium comfort, performance, and advanced features in an SUV, with an emphasis on off-road capability (though often used as a luxury family vehicle). Competitive Analysis Key Competitors: BMW X5, Audi Q7, Lexus RX, Porsche Cayenne, Volvo XC90. Key Features Powertrain Options: Available with various V6 and V8 gasoline engines, and diesel engines in certain markets. Known for robust 4MATIC all-wheel drive. Suspension Options: AIRMATIC air suspension system offering adjustable ride height and damping characteristics. Interior Appointments: High-quality materials, comfortable seating, advanced infotainment (COMAND system), and ample cargo space. Manual Value Proposition: Empowers owners to perform maintenance and repairs, saving significant costs compared to dealership service, while ensuring proper upkeep of a complex luxury vehicle. 📋 Manual Details Coverage Areas Models Covered: All ML Class W164 models, engines, trim levels, and transmission types for the 2011 model year. Page Count Page Count: Exact page count not specified, but described as 'Complete Workshop Service Repair Manual' covering procedures A-Z. Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: Downloadable digital format (PDF implied by software requirement). 📖 Manual Coverage Systems Covered Engine System: Detailed coverage for all engine variants including maintenance, diagnosis, repair, and overhaul procedures. Transmission System: Comprehensive coverage for automatic transmission service, repair, and diagnosis, including torque converter, valve body, and mechatronics. Drivetrain: Service and repair procedures for 4MATIC all-wheel drive system, differentials, driveshafts, and CV joints. Suspension Steering: Detailed information on air suspension (AIRMATIC), independent suspension components, steering rack, power steering system, and alignment specifications. Brakes: Coverage for ABS, ESP, SBC (if applicable to 2011 MY), brake pad replacement, rotor servicing, brake fluid service, and hydraulic system diagnostics. Electrical Electronics: Extensive coverage of body control modules (BCM), engine control modules (ECM), CAN bus systems, lighting, power accessories, instrument cluster, and diagnostic trouble codes (DTCs). HVAC: Service and repair for climate control system, A/C compressor, refrigerant recharge, blower motor, and climate control module. Fuel System: Diagnosis and repair of fuel pump, injectors, fuel pressure regulation, and evaporative emissions control (EVAP). Exhaust System: Information on catalytic converters, mufflers, oxygen sensors, and emissions control components. Cooling System: Radiator, thermostat, water pump, cooling fan, and coolant specifications and service procedures. Body Interior: Panel removal and installation, door mechanisms, seat adjustment, interior trim, and glass replacement. Procedures Included Maintenance Procedures: Scheduled maintenance, oil and filter changes, fluid level checks and top-offs, spark plug replacement, air filter replacement. Diagnostic Procedures: Step-by-step diagnostic charts, troubleshooting symptom guides, using diagnostic scan tools, interpreting sensor data. Repair Procedures: Detailed, illustrated repair instructions for all major and minor components and systems. Overhaul Procedures: Complete engine and transmission rebuild procedures, including torque specifications and critical measurements. Component Replacement: Instructions for replacing common wear items such as brake pads, rotors, belts, hoses, sensors, and more. Electrical Troubleshooting: Wiring diagrams, component testing, and troubleshooting procedures for electrical faults. Software Updates Coding: Procedures for updating control module software and basic coding procedures (requires specialized tools not included in manual). Technical Depth Depth Of Coverage: Comprehensive, from basic maintenance to complex component replacement and diagnostics, suitable for DIY enthusiasts and professional technicians. 📊 Manual Specifications File Format File Format Compatibility: Compatible with PC, Mac, tablets, and mobile phones via Adobe Reader. Assumed to be PDF. Print Quality Printability: Printable by page, chapter, or the entire manual. Binding Type Binding Type: N/A (Digital download) Paper Type Paper Type: N/A (Digital download) ⚙️ Engine Specifications Primary Engine Engine Type Example: For the 2011 model year, common engines include the 3.5L V6 (ML350) and the 4.6L V8 (ML550). Performance Ml350 Horsepower: ML350 (2011): Approximately 268 hp @ 6000 rpm Ml350 Torque: ML350 (2011): Approximately 258 lb-ft @ 2400-5000 rpm Ml550 Horsepower: ML550 (2011): Approximately 382 hp @ 6000 rpm Ml550 Torque: ML550 (2011): Approximately 391 lb-ft @ 2800-4800 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Direct Injection (DI) in later iterations, Port Injection for 2011 models. Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended). 🔧 Transmission Standard Transmission Type Standard: 7-speed G-TRONIC automatic transmission (722.9 series). Optional Transmission Type Optional: N/A for 2011 model year, 722.9 was standard across the range. Features Transmission Features: Selectable drive modes (Comfort, Sport), manual shift mode (M) with paddle shifters or selector lever, torque converter lock-up clutch. 📐 Dimensions Exterior Wheelbase: Approx. 114.7 inches (2915 mm) Length: Approx. 188.5 inches (4788 mm) Width: Approx. 75.2 inches (1910 mm) Height: Approx. 70.2 inches (1783 mm) Weights Curb Weight Ml350: Approx. 4630 lbs (2100 kg) Curb Weight Ml550: Approx. 4850 lbs (2200 kg) 🛡️ Safety Features Ratings NHTSA Overall Rating: Likely received 5-star...
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Mercedes Benz ML Class W164 Complete Workshop Service Repair Manual 2011
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
ML Class
Chassis Code:
W164
Model Year:
2011
Generation
Generation:
Second Generation (W164)
Generation Years:
2005-2011
Codes
Platform:
M-Class
👋 Introduction
Market Position
Vehicle Segment:
Luxury Mid-size SUV (Sport Utility Vehicle)
Target Audience:
Consumers seeking premium comfort, performance, and advanced features in an SUV, with an emphasis on off-road capability (though often used as a luxury family vehicle).
Competitive Analysis
Key Competitors:
BMW X5, Audi Q7, Lexus RX, Porsche Cayenne, Volvo XC90.
Key Features
Powertrain Options:
Available with various V6 and V8 gasoline engines, and diesel engines in certain markets. Known for robust 4MATIC all-wheel drive.
Suspension Options:
AIRMATIC air suspension system offering adjustable ride height and damping characteristics.
Interior Appointments:
High-quality materials, comfortable seating, advanced infotainment (COMAND system), and ample cargo space.
Manual Value Proposition:
Empowers owners to perform maintenance and repairs, saving significant costs compared to dealership service, while ensuring proper upkeep of a complex luxury vehicle.
📋 Manual Details
Coverage Areas
Models Covered:
All ML Class W164 models, engines, trim levels, and transmission types for the 2011 model year.
Page Count
Page Count:
Exact page count not specified, but described as 'Complete Workshop Service Repair Manual' covering procedures A-Z.
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable digital format (PDF implied by software requirement).
📖 Manual Coverage
Systems Covered
Engine System:
Detailed coverage for all engine variants including maintenance, diagnosis, repair, and overhaul procedures.
Transmission System:
Comprehensive coverage for automatic transmission service, repair, and diagnosis, including torque converter, valve body, and mechatronics.
Drivetrain:
Service and repair procedures for 4MATIC all-wheel drive system, differentials, driveshafts, and CV joints.
Suspension Steering:
Detailed information on air suspension (AIRMATIC), independent suspension components, steering rack, power steering system, and alignment specifications.
Brakes:
Coverage for ABS, ESP, SBC (if applicable to 2011 MY), brake pad replacement, rotor servicing, brake fluid service, and hydraulic system diagnostics.
Electrical Electronics:
Extensive coverage of body control modules (BCM), engine control modules (ECM), CAN bus systems, lighting, power accessories, instrument cluster, and diagnostic trouble codes (DTCs).
HVAC:
Service and repair for climate control system, A/C compressor, refrigerant recharge, blower motor, and climate control module.
Fuel System:
Diagnosis and repair of fuel pump, injectors, fuel pressure regulation, and evaporative emissions control (EVAP).
Exhaust System:
Information on catalytic converters, mufflers, oxygen sensors, and emissions control components.
Cooling System:
Radiator, thermostat, water pump, cooling fan, and coolant specifications and service procedures.
Body Interior:
Panel removal and installation, door mechanisms, seat adjustment, interior trim, and glass replacement.
Procedures Included
Maintenance Procedures:
Scheduled maintenance, oil and filter changes, fluid level checks and top-offs, spark plug replacement, air filter replacement.
Diagnostic Procedures:
Step-by-step diagnostic charts, troubleshooting symptom guides, using diagnostic scan tools, interpreting sensor data.
Repair Procedures:
Detailed, illustrated repair instructions for all major and minor components and systems.
Overhaul Procedures:
Complete engine and transmission rebuild procedures, including torque specifications and critical measurements.
Component Replacement:
Instructions for replacing common wear items such as brake pads, rotors, belts, hoses, sensors, and more.
Electrical Troubleshooting:
Wiring diagrams, component testing, and troubleshooting procedures for electrical faults.
Software Updates Coding:
Procedures for updating control module software and basic coding procedures (requires specialized tools not included in manual).
Technical Depth
Depth Of Coverage:
Comprehensive, from basic maintenance to complex component replacement and diagnostics, suitable for DIY enthusiasts and professional technicians.
📊 Manual Specifications
File Format
File Format Compatibility:
Compatible with PC, Mac, tablets, and mobile phones via Adobe Reader. Assumed to be PDF.
Print Quality
Printability:
Printable by page, chapter, or the entire manual.
Binding Type
Binding Type:
N/A (Digital download)
Paper Type
Paper Type:
N/A (Digital download)
⚙️ Engine Specifications
Primary Engine
Engine Type Example:
For the 2011 model year, common engines include the 3.5L V6 (ML350) and the 4.6L V8 (ML550).
Performance
Ml350 Horsepower:
ML350 (2011): Approximately 268 hp @ 6000 rpm
Ml350 Torque:
ML350 (2011): Approximately 258 lb-ft @ 2400-5000 rpm
Ml550 Horsepower:
ML550 (2011): Approximately 382 hp @ 6000 rpm
Ml550 Torque:
ML550 (2011): Approximately 391 lb-ft @ 2800-4800 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), Direct Injection (DI) in later iterations, Port Injection for 2011 models.
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended).
🔧 Transmission
Standard
Transmission Type Standard:
7-speed G-TRONIC automatic transmission (722.9 series).
Optional
Transmission Type Optional:
N/A for 2011 model year, 722.9 was standard across the range.
Features
Transmission Features:
Selectable drive modes (Comfort, Sport), manual shift mode (M) with paddle shifters or selector lever, torque converter lock-up clutch.
📐 Dimensions
Exterior
Wheelbase:
Approx. 114.7 inches (2915 mm)
Length:
Approx. 188.5 inches (4788 mm)
Width:
Approx. 75.2 inches (1910 mm)
Height:
Approx. 70.2 inches (1783 mm)
Weights
Curb Weight Ml350:
Approx. 4630 lbs (2100 kg)
Curb Weight Ml550:
Approx. 4850 lbs (2200 kg)
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
Likely received 5-star ratings from NHTSA for frontal and side impact for the W164 generation, consistent with Mercedes-Benz safety standards.
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Electronic Stability Program (ESP), Traction Control System (ASR), all-wheel drive (4MATIC), Brake Assist (BAS).
Passive Features
Passive Safety Features:
Front, side, and window airbags; crumple zones; rollover sensors; active front head restraints (NECK-PRO).
💡 Technology Features
Infotainment
Infotainment System:
COMAND APS (Cockpit Management and Navigation System) with a central display, AM/FM/CD/DVD player, SiriusXM satellite radio, and optional Harman Kardon surround sound.
Driver Assistance
Driver Assistance Features:
Optional features could include DISTRONIC (adaptive cruise control), PARKTRONIC (parking sensors), rearview camera, and bi-xenon headlamps with adaptive lighting.
Connectivity
Connectivity Options:
Bluetooth hands-free calling, optional Media Interface for iPod/USB connectivity.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 miles (16,000 km) or 12 months, depending on driving conditions, as indicated by the 'Service A' or 'Service B' prompts on the dashboard.
Transmission Fluid Change:
Mercedes-Benz historically recommended 'lifetime' fluid for the 722.9 transmission, but independent servicing often advises fluid and filter changes every 50,000-70,000 miles to ensure longevity. Manual will provide official recommendation.
Brake Fluid Service:
Every 2 years, regardless of mileage.
Fluid Specifications
Engine Oil Specification:
Mobil 1 Synthetic Formula M 5W-40 or equivalent meeting MB-Approval 229.5 or 229.51.
Transmission Fluid Specification:
MB-Approval 236.14 (for 722.9 7G-TRONIC PLUS). Earlier 722.9 transmissions may use 236.12.
Coolant Specification:
Mercedes-Benz approved Antifreeze/Coolant (e.g., MB 325.0), typically a blue coolant.
Brake Fluid Specification:
DOT 4 Plus (MB-Approval 331.0).
Known Issues
Common Issues 1:
AIRMATIC suspension leaks (air springs, compressor, lines), potential failure of the Transfer Case Actuator, camshaft position sensors failure, oil cooler leaks, and transmission conductor plate issues.
Common Issues 2:
Sagging headliner, failure of the electronic parking brake actuator, blower motor resistor issues, and potential issues with the COMAND infotainment system.
📚 Vehicle History
Brand Heritage
Brand Philosophy:
Mercedes-Benz is renowned for engineering excellence, luxury, safety, and durability, often setting benchmarks in automotive technology.
Model Evolution
W164 Introduction:
The W164 chassis replaced the W163 M-Class and was introduced for the 2006 model year. The 2011 model represents the final year of this generation before the W166 successor.
W164 Facelift:
The W164 received a significant facelift for the 2009 model year, which included updated styling, new engine options, and revised interior trim.
Production
Manufacturing Locations:
Primarily produced at the Mercedes-Benz Tuscaloosa plant in Alabama, USA.
🏆 Awards & Recognition
Recognitions
Award Example:
The ML Class W164 generation received various accolades for its blend of luxury, performance, and utility, often praised for its comfortable ride and capable 4MATIC system.
Ratings
Insurance Institute Highway Safety:
The W164 generally performed well in IIHS crash tests, achieving 'Good' ratings in frontal and side impact tests for its era.
Certifications
European New Car Assessment Programme:
Likely received a 5-star Euro NCAP safety rating, reflecting its robust safety structure and features.
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