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2011 Yamaha GRIZZLY 350 IRS / 4WD / HUNTER ATV Service Repair Maintenance Overhaul Manual

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🏷️ Basic Information Identification Make: Yamaha Model: Grizzly 350 IRS Year: 2011 Model Variant: Hunter Edition Vehicle Type: All-Terrain Vehicle (ATV) Drivetrain: 4WD (Four-Wheel Drive) Suspension: IRS (Independent Rear Suspension) Codes Chassis Code: YFM350GH 👋 Introduction Market Position Segment: Mid-size utility ATV Target Audience: Hunters, recreational riders, light utility users Competitive Analysis Key Competitors: Polaris Sportsman 400, Arctic Cat 300, Honda FourTrax 300/350 Key Features Distinguishing Features: Independent Rear Suspension (IRS) for improved comfort and traction, reliable Yamaha engine, robust 4WD system, Hunter Edition specific features (e.g., enhanced brush guards, camouflage paint options often). 📋 Manual Details Coverage Areas Markets Covered: Global (primarily North America and Europe, based on typical Yamaha release) Page Count Estimated Page Count: 500+ Manual Type Type: Service Repair & Maintenance Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Full overhaul, disassembly, assembly, component inspection, specifications, torque values Fuel System: Carburetor tuning, cleaning, overhaul, fuel pump, fuel lines, fuel tank Ignition System: CDI unit, ignition coil, spark plug, timing Cooling System: Radiator, fan, coolant specifications, hoses, thermostat Electrical System: Wiring diagrams, battery, charging system (stator, regulator/rectifier), lighting, starter system, switches Transmission Drivetrain: Automatic transmission (Ultramatic), clutch operation, drive shafts, differential (front and rear), CV joints, final drive Suspension System: Front A-arms, rear independent suspension, shock absorbers, springs, bushings, alignment Steering System: Handlebars, steering shaft, tie rods, steering knuckle, troubleshooting Braking System: Hydraulic disc brakes (front and rear), brake calipers, master cylinder, brake lines, bleeding procedure Chassis Frame: Frame inspection, welds, component mounting Bodywork Plastics: Fender removal/installation, body panel repair and replacement Wheels Tires: Tire pressure specifications, wheel bearing service Procedures Included Routine Maintenance: Oil changes, filter replacements, chain lubrication (if applicable), air filter cleaning/replacement, spark plug checks Troubleshooting: Diagnostic procedures for common starting, running, and performance issues Repair Procedures: Step-by-step instructions for component removal, repair, and reassembly Overhaul Instructions: Complete engine and transmission rebuild guidelines Electrical Diagnostics: Fault finding using wiring diagrams and multimeter readings Fluid Management: Correct fluid types, capacities, and replacement intervals for all systems Technical Depth Depth Level: Comprehensive: Covers basic maintenance to full engine and transmission rebuilds Diagnostic Capabilities: Detailed troubleshooting charts and fault isolation procedures Repair Detail: Explicit step-by-step instructions with clear diagrams and photos 📊 Manual Specifications File Format File Type: PDF Searchability: Text-searchable for quick information retrieval Printability: Printable pages for workshop use Resolution: High resolution, allowing for detailed zooming on diagrams and text Print Quality Quality Description: Computer generated, not scanned; ensuring clarity and accuracy Binding Type Binding: N/A (Digital PDF download) Paper Type Paper Quality: N/A (Digital PDF download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, air-cooled Displacement: 348cc Bore X Stroke: 83.0 mm x 64.5 mm Compression Ratio: 9.2:1 Performance Horsepower Estimate: Approx. 19-20 HP (based on similar models) Torque Estimate: Approx. 18-19 lb-ft (based on similar models) Fuel System Carburetor Type: Teikei Y24 (often Mikuni VM24 variant) Fuel Capacity: 3.4 gallons (12.8 liters) Lubrication Oil Type: Yamalube 4 (or equivalent SAE 10W-40 API SG or higher, JASO certified) 🔧 Transmission Standard Type: Automatic (Yamaha Ultramatic) Gearbox: CVT (Continuously Variable Transmission) with Hi/Lo range, Neutral, Reverse Features Drive System: Shaft drive (front and rear) Differential Lock: 2WD/4WD with On-Command push-button engagement Fluid Specifications Transmission Fluid Type: Yamaha Ultramatic Transmission Fluid (or equivalent high-quality ATV CVT fluid) 📐 Dimensions Exterior Length: 76.0 inches (1930 mm) Width: 40.4 inches (1025 mm) Height: 41.3 inches (1050 mm) Wheelbase: 49.2 inches (1250 mm) Ground Clearance: 10.2 inches (260 mm) Weights Dry Weight: 591 lbs (268 kg) Towing Capacity: 1102 lbs (500 kg) Rack Capacity Front: 88 lbs (40 kg) Rack Capacity Rear: 176 lbs (80 kg) 🛡️ Safety Features Ratings Atv Safety Standards: Adheres to ANSI standards for recreational ATVs Active Features Braking System Type: Hydraulic disc brakes, front and rear Parking Brake: Mechanical type Passive Features Lighting: Dual 30W headlights, 8W brake light Throttle Limiter: Adjustable throttle stop for new riders (often standard) 💡 Technology Features Infotainment Infotainment System: N/A (Utility ATV with focus on function over features) Driver Assistance Driver Assistance Features: On-Command 4WD system with electronic engagement Connectivity Connectivity Features: N/A 🔧 Maintenance Service Intervals Engine Oil Change: Every 100 hours or 6 months Air Filter Cleaning: Every 20 hours or monthly (more frequently in dusty conditions) Spark Plug Check: Every 100 hours or annually Gear Oil Change: Every 100 hours or annually (front and rear differentials) Fluid Specifications Engine Oil Capacity: 1.77 US qt. (1.68 L) with filter change Gear Oil Specification: Yamalube Gear Oil (or equivalent SAE 80 API GL-4) Brake Fluid Specification: DOT 3 or DOT 4 hydraulic brake fluid Known Issues Common Wear Items: CV boots, brake pads, wheel bearings, suspension bushings due to off-road use. Potential Issues To Monitor: Carburetor jetting adjustments for altitude/temperature changes, occasional starter solenoid issues. 📚 Vehicle History Brand...
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2011 Yamaha GRIZZLY 350 IRS / 4WD / HUNTER ATV Service Repair Maintenance Overhaul Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Grizzly 350 IRS
Year:
2011
Model Variant:
Hunter Edition
Vehicle Type:
All-Terrain Vehicle (ATV)
Drivetrain:
4WD (Four-Wheel Drive)
Suspension:
IRS (Independent Rear Suspension)
Codes
Chassis Code:
YFM350GH
👋 Introduction
Market Position
Segment:
Mid-size utility ATV
Target Audience:
Hunters, recreational riders, light utility users
Competitive Analysis
Key Competitors:
Polaris Sportsman 400, Arctic Cat 300, Honda FourTrax 300/350
Key Features
Distinguishing Features:
Independent Rear Suspension (IRS) for improved comfort and traction, reliable Yamaha engine, robust 4WD system, Hunter Edition specific features (e.g., enhanced brush guards, camouflage paint options often).
📋 Manual Details
Coverage Areas
Markets Covered:
Global (primarily North America and Europe, based on typical Yamaha release)
Page Count
Estimated Page Count:
500+
Manual Type
Type:
Service Repair & Maintenance Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full overhaul, disassembly, assembly, component inspection, specifications, torque values
Fuel System:
Carburetor tuning, cleaning, overhaul, fuel pump, fuel lines, fuel tank
Ignition System:
CDI unit, ignition coil, spark plug, timing
Cooling System:
Radiator, fan, coolant specifications, hoses, thermostat
Electrical System:
Wiring diagrams, battery, charging system (stator, regulator/rectifier), lighting, starter system, switches
Transmission Drivetrain:
Automatic transmission (Ultramatic), clutch operation, drive shafts, differential (front and rear), CV joints, final drive
Suspension System:
Front A-arms, rear independent suspension, shock absorbers, springs, bushings, alignment
Steering System:
Handlebars, steering shaft, tie rods, steering knuckle, troubleshooting
Braking System:
Hydraulic disc brakes (front and rear), brake calipers, master cylinder, brake lines, bleeding procedure
Chassis Frame:
Frame inspection, welds, component mounting
Bodywork Plastics:
Fender removal/installation, body panel repair and replacement
Wheels Tires:
Tire pressure specifications, wheel bearing service
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain lubrication (if applicable), air filter cleaning/replacement, spark plug checks
Troubleshooting:
Diagnostic procedures for common starting, running, and performance issues
Repair Procedures:
Step-by-step instructions for component removal, repair, and reassembly
Overhaul Instructions:
Complete engine and transmission rebuild guidelines
Electrical Diagnostics:
Fault finding using wiring diagrams and multimeter readings
Fluid Management:
Correct fluid types, capacities, and replacement intervals for all systems
Technical Depth
Depth Level:
Comprehensive: Covers basic maintenance to full engine and transmission rebuilds
Diagnostic Capabilities:
Detailed troubleshooting charts and fault isolation procedures
Repair Detail:
Explicit step-by-step instructions with clear diagrams and photos
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable for quick information retrieval
Printability:
Printable pages for workshop use
Resolution:
High resolution, allowing for detailed zooming on diagrams and text
Print Quality
Quality Description:
Computer generated, not scanned; ensuring clarity and accuracy
Binding Type
Binding:
N/A (Digital PDF download)
Paper Type
Paper Quality:
N/A (Digital PDF download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, air-cooled
Displacement:
348cc
Bore X Stroke:
83.0 mm x 64.5 mm
Compression Ratio:
9.2:1
Performance
Horsepower Estimate:
Approx. 19-20 HP (based on similar models)
Torque Estimate:
Approx. 18-19 lb-ft (based on similar models)
Fuel System
Carburetor Type:
Teikei Y24 (often Mikuni VM24 variant)
Fuel Capacity:
3.4 gallons (12.8 liters)
Lubrication
Oil Type:
Yamalube 4 (or equivalent SAE 10W-40 API SG or higher, JASO certified)
🔧 Transmission
Standard
Type:
Automatic (Yamaha Ultramatic)
Gearbox:
CVT (Continuously Variable Transmission) with Hi/Lo range, Neutral, Reverse
Features
Drive System:
Shaft drive (front and rear)
Differential Lock:
2WD/4WD with On-Command push-button engagement
Fluid Specifications
Transmission Fluid Type:
Yamaha Ultramatic Transmission Fluid (or equivalent high-quality ATV CVT fluid)
📐 Dimensions
Exterior
Length:
76.0 inches (1930 mm)
Width:
40.4 inches (1025 mm)
Height:
41.3 inches (1050 mm)
Wheelbase:
49.2 inches (1250 mm)
Ground Clearance:
10.2 inches (260 mm)
Weights
Dry Weight:
591 lbs (268 kg)
Towing Capacity:
1102 lbs (500 kg)
Rack Capacity Front:
88 lbs (40 kg)
Rack Capacity Rear:
176 lbs (80 kg)
🛡️ Safety Features
Ratings
Atv Safety Standards:
Adheres to ANSI standards for recreational ATVs
Active Features
Braking System Type:
Hydraulic disc brakes, front and rear
Parking Brake:
Mechanical type
Passive Features
Lighting:
Dual 30W headlights, 8W brake light
Throttle Limiter:
Adjustable throttle stop for new riders (often standard)
💡 Technology Features
Infotainment
Infotainment System:
N/A (Utility ATV with focus on function over features)
Driver Assistance
Driver Assistance Features:
On-Command 4WD system with electronic engagement
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 100 hours or 6 months
Air Filter Cleaning:
Every 20 hours or monthly (more frequently in dusty conditions)
Spark Plug Check:
Every 100 hours or annually
Gear Oil Change:
Every 100 hours or annually (front and rear differentials)
Fluid Specifications
Engine Oil Capacity:
1.77 US qt. (1.68 L) with filter change
Gear Oil Specification:
Yamalube Gear Oil (or equivalent SAE 80 API GL-4)
Brake Fluid Specification:
DOT 3 or DOT 4 hydraulic brake fluid
Known Issues
Common Wear Items:
CV boots, brake pads, wheel bearings, suspension bushings due to off-road use.
Potential Issues To Monitor:
Carburetor jetting adjustments for altitude/temperature changes, occasional starter solenoid issues.
📚 Vehicle History
Brand Heritage
Heritage Notes:
Yamaha has a long-standing reputation for building reliable and durable off-road vehicles, including ATVs and motorcycles.
Model Evolution
Predecessor Model:
Grizzly 350 (non-IRS models) and previous 350cc class ATVs from Yamaha.
Key Development:
Introduction of Independent Rear Suspension (IRS) provided a significant upgrade in ride quality and handling compared to solid rear axle designs.
Production
Manufacturing Location:
Primarily manufactured in Japan or Taiwan by Yamaha Motor Corporation.
Production Era:
The 350cc Grizzly platform was a staple in Yamaha's ATV lineup for many years, with the IRS variant being a notable evolution.
🏆 Awards & Recognition
Recognitions
Award Status:
No specific major awards publicly cited for this model year, but consistently recognized for reliability and value within its class.
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