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Arctic Cat 550 ATV 2012 2013 Service Repair Manual

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The 550 ATV, available for the 2012 and 2013 model years, is a capable utility vehicle designed for both recreational trail riding and demanding work tasks. It features a robust chassis, independent front and rear suspension, and a selectable 2WD/4WD system with front differential lock, providing excellent traction and stability in various terrains. The 550 ATV is equipped with an approximately 545cc liquid-cooled, 4-stroke engine featuring Electronic Fuel Injection (EFI) for reliable power delivery, estimated at 35-40 horsepower. Its independent suspension, combined with ample rack capacity and a towing capacity of up to 1050 lbs, makes it a versatile choice for riders seeking performance and utility. This comprehensive Service Repair Manual provides detailed guidance for the maintenance, troubleshooting, and repair of your 550 ATV. It covers all major mechanical and electrical systems, including the engine, transmission (CVT), drivetrain, suspension, brakes, and electrical components, offering step-by-step instructions for disassembly, assembly, and adjustment. The manual also includes essential maintenance schedules, diagnostic procedures, and information on special tools. Whether you are performing routine servicing or addressing complex repairs, this manual is an indispensable resource for ensuring the optimal performance, reliability, and longevity of your vehicle. 🏷️ Basic Information Identification Make: Arctic Cat Model: 550 ATV Model Years Covered: 2012, 2013 Product Type: Service Repair Manual Product Format: PDF Download 👋 Introduction Market Position Market Positioning: The Arctic Cat 550 ATV is positioned as a capable and versatile utility ATV, offering a blend of power, comfort, and off-road performance for recreational riders and utility users alike. It competes in the mid-size displacement class against models from major manufacturers. Competitive Analysis Key Competitors: Competes with models such as the Polaris Sportsman 500/550, Can-Am Outlander 500/570, Yamaha Kodiak 450/550, and Suzuki KingQuad 500. Key Features Vehicle Key Features: Independent front and rear suspension, selectable 2WD/4WD with front differential lock, robust chassis, digital instrumentation, front and rear racks. Manual Value Proposition Value Proposition: Provides essential, detailed instructions for maintaining, troubleshooting, and repairing the Arctic Cat 550 ATV, enabling owners to perform complex tasks, reduce repair costs, and extend the lifespan of their vehicle. 📋 Manual Details Coverage Areas Primary Coverage: Complete mechanical and electrical repair, maintenance, troubleshooting, and diagnostics for Arctic Cat 550 ATV models. Page Count Estimated Page Count: Varies (typically 300-600+ pages for comprehensive ATV service manuals) Manual Type Manual Type: Service Repair Manual Language Language: English Format Format: Digital PDF Download 📖 Manual Coverage Systems Covered Engine: Engine overhaul, disassembly, assembly, lubrication, cooling system, fuel system (carburetor/EFI), ignition system, exhaust system, starting system. Transmission: CVT (Continuously Variable Transmission) inspection, maintenance, belt replacement, clutch assembly, gearbox, differential (front and rear) service. Drivetrain: Driveshaft, U-joints, axle shafts, wheel hubs, four-wheel drive system operation and service. Suspension: Front and rear suspension systems, shock absorbers, control arms, bushings, ball joints, steering components. Brakes: Hydraulic brake system, brake calipers, master cylinder, brake lines, brake pads, brake fluid replacement, bleeding procedures. Electrical: Wiring diagrams, battery, charging system (stator, regulator/rectifier), starting system (starter motor, solenoid), lighting system, ignition system diagnostics, sensor testing. Fuel System: Fuel pump, fuel filter, fuel injectors (if applicable), carburetor adjustments/rebuild, fuel tank service. Cooling System: Radiator, fan, coolant hoses, thermostat, water pump, coolant type and capacity. Body And Frame: Body panel removal/installation, frame inspection, seat, handlebars, fenders, rack systems. Controls: Throttle controls, brake levers, gear selector, parking brake system. Procedures Included Maintenance: Routine maintenance tasks, lubrication points, filter changes, fluid checks and replacements, spark plug replacement. Troubleshooting: Diagnostic charts and flowcharts for common problems, identifying causes and solutions for performance issues, electrical faults, and mechanical failures. Repair: Step-by-step instructions for component disassembly, repair, reassembly, and adjustment for all major systems. Diagnostics: Procedures for checking system operation, testing electrical components, reading diagnostic codes (if applicable). Special Tools: Identification of necessary special tools and equipment required for specific repair procedures. Technical Depth Depth: Comprehensive coverage from basic owner maintenance to advanced engine rebuilds and electrical diagnostics. Suitable for both DIY enthusiasts and professional technicians. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, printable pages with clear diagrams and text. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, 4-valve, EFI (Electronic Fuel Injection) Engine Displacement: Approximately 545cc (actual displacement may vary slightly by specific sub-model or region) Bore X Stroke: Specifics vary, typically around 92mm x 80.6mm Cooling System: Liquid-cooled Performance Horsepower: Estimated 35-40 HP (at crankshaft, varies with tuning and altitude) Torque: Estimated 30-35 lb-ft (varies) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - Keihin or similar system Fuel Type: Unleaded gasoline, 87 octane minimum Ignition System Ignition Type: Electronic ignition with digital CDI Lubrication Oil Type Capacity: Refer to manual for specific grade (e.g., SAE 10W-40, SAE 20W-50) and capacity (approx. 2.5-3.0 quarts/liters with filter change). 🔧...
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Sammlungen: ALL ATV Powersports

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Arctic Cat 550 ATV 2012 2013 Service Repair ManualArctic Cat 550 ATV 2012 2013 Service Repair ManualArctic Cat 550 ATV 2012 2013 Service Repair Manual
The 550 ATV, available for the 2012 and 2013 model years, is a capable utility vehicle designed for both recreational trail riding and demanding work tasks. It features a robust chassis, independent front and rear suspension, and a selectable 2WD/4WD system with front differential lock, providing excellent traction and stability in various terrains. The 550 ATV is equipped with an approximately 545cc liquid-cooled, 4-stroke engine featuring Electronic Fuel Injection (EFI) for reliable power delivery, estimated at 35-40 horsepower. Its independent suspension, combined with ample rack capacity and a towing capacity of up to 1050 lbs, makes it a versatile choice for riders seeking performance and utility. This comprehensive Service Repair Manual provides detailed guidance for the maintenance, troubleshooting, and repair of your 550 ATV. It covers all major mechanical and electrical systems, including the engine, transmission (CVT), drivetrain, suspension, brakes, and electrical components, offering step-by-step instructions for disassembly, assembly, and adjustment. The manual also includes essential maintenance schedules, diagnostic procedures, and information on special tools. Whether you are performing routine servicing or addressing complex repairs, this manual is an indispensable resource for ensuring the optimal performance, reliability, and longevity of your vehicle.
🏷️ Basic Information
Identification
Make:
Arctic Cat
Model:
550 ATV
Model Years Covered:
2012, 2013
Product Type:
Service Repair Manual
Product Format:
PDF Download
👋 Introduction
Market Position
Market Positioning:
The Arctic Cat 550 ATV is positioned as a capable and versatile utility ATV, offering a blend of power, comfort, and off-road performance for recreational riders and utility users alike. It competes in the mid-size displacement class against models from major manufacturers.
Competitive Analysis
Key Competitors:
Competes with models such as the Polaris Sportsman 500/550, Can-Am Outlander 500/570, Yamaha Kodiak 450/550, and Suzuki KingQuad 500.
Key Features
Vehicle Key Features:
Independent front and rear suspension, selectable 2WD/4WD with front differential lock, robust chassis, digital instrumentation, front and rear racks.
Manual Value Proposition
Value Proposition:
Provides essential, detailed instructions for maintaining, troubleshooting, and repairing the Arctic Cat 550 ATV, enabling owners to perform complex tasks, reduce repair costs, and extend the lifespan of their vehicle.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete mechanical and electrical repair, maintenance, troubleshooting, and diagnostics for Arctic Cat 550 ATV models.
Page Count
Estimated Page Count:
Varies (typically 300-600+ pages for comprehensive ATV service manuals)
Manual Type
Manual Type:
Service Repair Manual
Language
Language:
English
Format
Format:
Digital PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Engine overhaul, disassembly, assembly, lubrication, cooling system, fuel system (carburetor/EFI), ignition system, exhaust system, starting system.
Transmission:
CVT (Continuously Variable Transmission) inspection, maintenance, belt replacement, clutch assembly, gearbox, differential (front and rear) service.
Drivetrain:
Driveshaft, U-joints, axle shafts, wheel hubs, four-wheel drive system operation and service.
Suspension:
Front and rear suspension systems, shock absorbers, control arms, bushings, ball joints, steering components.
Brakes:
Hydraulic brake system, brake calipers, master cylinder, brake lines, brake pads, brake fluid replacement, bleeding procedures.
Electrical:
Wiring diagrams, battery, charging system (stator, regulator/rectifier), starting system (starter motor, solenoid), lighting system, ignition system diagnostics, sensor testing.
Fuel System:
Fuel pump, fuel filter, fuel injectors (if applicable), carburetor adjustments/rebuild, fuel tank service.
Cooling System:
Radiator, fan, coolant hoses, thermostat, water pump, coolant type and capacity.
Body And Frame:
Body panel removal/installation, frame inspection, seat, handlebars, fenders, rack systems.
Controls:
Throttle controls, brake levers, gear selector, parking brake system.
Procedures Included
Maintenance:
Routine maintenance tasks, lubrication points, filter changes, fluid checks and replacements, spark plug replacement.
Troubleshooting:
Diagnostic charts and flowcharts for common problems, identifying causes and solutions for performance issues, electrical faults, and mechanical failures.
Repair:
Step-by-step instructions for component disassembly, repair, reassembly, and adjustment for all major systems.
Diagnostics:
Procedures for checking system operation, testing electrical components, reading diagnostic codes (if applicable).
Special Tools:
Identification of necessary special tools and equipment required for specific repair procedures.
Technical Depth
Depth:
Comprehensive coverage from basic owner maintenance to advanced engine rebuilds and electrical diagnostics. Suitable for both DIY enthusiasts and professional technicians.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, printable pages with clear diagrams and text.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, 4-valve, EFI (Electronic Fuel Injection)
Engine Displacement:
Approximately 545cc (actual displacement may vary slightly by specific sub-model or region)
Bore X Stroke:
Specifics vary, typically around 92mm x 80.6mm
Cooling System:
Liquid-cooled
Performance
Horsepower:
Estimated 35-40 HP (at crankshaft, varies with tuning and altitude)
Torque:
Estimated 30-35 lb-ft (varies)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) - Keihin or similar system
Fuel Type:
Unleaded gasoline, 87 octane minimum
Ignition System
Ignition Type:
Electronic ignition with digital CDI
Lubrication
Oil Type Capacity:
Refer to manual for specific grade (e.g., SAE 10W-40, SAE 20W-50) and capacity (approx. 2.5-3.0 quarts/liters with filter change).
🔧 Transmission
Standard
Transmission Type:
CVT (Continuously Variable Transmission) with engine braking
Drive Modes:
2WD / 4WD selectable with front differential lock
Features
Clutch System:
Primary and secondary clutch assembly (drive and driven clutches)
Gear Reduction:
High and low range with reverse
Fluid Specifications
Transmission Fluid Type:
Refer to manual for specific CVT fluid specification or recommended gear oil for gearbox/differentials.
📐 Dimensions
Exterior
Length:
Approx. 83 inches (210.8 cm)
Width:
Approx. 47.7 inches (121.2 cm)
Height:
Approx. 48 inches (121.9 cm)
Wheelbase:
Approx. 50 inches (127 cm)
Cargo
Front Rack Capacity:
Approx. 100 lbs (45 kg)
Rear Rack Capacity:
Approx. 200 lbs (90 kg)
Weights
Dry Weight:
Approx. 650-680 lbs (295-308 kg)
Towing Capacity:
Typically 1050 lbs (476 kg)
Gvw:
Gross Vehicle Weight Rating (refer to VIN sticker or manual for exact spec)
🛡️ Safety Features
Ratings
Safety Features General:
Designed for off-road use, requires operator training. Emphasizes stable chassis and predictable handling. Follow all trailering and riding safety guidelines.
Active Features
Braking System:
Hydraulic disc brakes on all wheels with parking brake mechanism.
4Wd System:
Selectable 2WD/4WD with front differential lock enhances traction in difficult terrain.
Passive Features
Lighting:
Dual halogen headlights, taillight, and brake light for visibility.
Ergonomics:
Comfortable seating position, handlebar controls, and footwells designed for rider control and comfort.
💡 Technology Features
Infotainment
Instrumentation:
Digital LCD display providing speedometer, odometer, trip meter, fuel gauge, 2WD/4WD indicator, gear position indicator (if equipped), and warning lights.
Driver Assistance
Engine Braking:
CVT system provides effective engine braking for downhill control.
Connectivity
Connectivity Features:
Basic electrical system for lighting and ignition; no advanced connectivity features like Bluetooth or navigation typical of automotive applications.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 100 hours or 6 months, whichever comes first. Refer to manual for exact mileage/hour intervals.
Air Filter Cleaning:
Inspect and clean every 20-30 hours, replace as needed. More frequent cleaning in dusty conditions.
Spark Plug Replacement:
Recommended at intervals specified in the manual, often around 100-200 hours or annually.
Cv Belt Inspection:
Inspect for wear, cracks, and damage at every oil change; replace if any significant wear is detected.
Fluid Specifications
Engine Oil Spec:
Refer to manual for specific viscosity grade (e.g., SAE 10W-40, SAE 20W-50) and API service classification.
Coolant Type:
Ethylene glycol-based antifreeze (e.g., OAT or HOAT type) mixed with distilled water in a 50/50 ratio. Check manual for specific recommendations.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid (check manual for precise specification).
Gear Oil Spec:
Refer to manual for gearbox and differential oil specifications (e.g., SAE 80W-90 GL-5).
Known Issues
Common Wear Items:
CVT belt, tie rod ends, ball joints, brake pads, wheel bearings, and suspension bushings are common wear items on ATVs.
Potential Issues:
EFI system component failures (e.g., fuel pump, injectors), stator or regulator/rectifier issues, and occasional transmission component wear can occur with heavy use.
📚 Vehicle History
Brand Heritage
Arctic Cat Heritage:
Arctic Cat, founded in 1960, has a long history of producing snowmobiles, ATVs, and UTVs, known for innovation and off-road capabilities. The brand is now owned by Textron Specialized Vehicles.
Model Evolution
550 Atv Evolution:
The 550 model represents Arctic Cat's mid-displacement offering, evolving from earlier ATV designs with upgrades in engine technology (EFI), suspension, and chassis.
Production
Production Location:
Arctic Cat ATVs are typically manufactured in Thief River Falls, Minnesota, USA.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Arctic Cat ATVs have received various industry accolades over the years for performance and utility. Specific awards for the 2012-2013 550 model may vary but generally reflect its strong utility capabilities.
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