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2012-2013 Polaris Sportsman 850 XP EPS Forest ATV Workshop Service Repair Manual Download PDF

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🏷️ Basic Information Identification Make: Polaris Model: Sportsman 850 XP / Sportsman Touring 850 Model Variant: XP 850 HO, XP 850 HO EPS, XP 850 HO EPS/INTL, Touring 850 HO, Touring 850 HO/INTL Model Years Covered: 2012, 2013 Product Type: Workshop Service Repair Manual Download Format: PDF 👋 Introduction Market Position Market Segment: High-performance utility and recreational ATVs. Competitive Analysis Key Competitors: Can-Am Outlander, Yamaha Grizzly, Arctic Cat. The 850 XP is positioned as a premium, powerful offering in this segment. Key Features Atv Engine Type: 850cc ProStar 4-stroke SOHC Twin-Cylinder Transmission Type: Automatic PVT (Polaris Variable Transmission) with Engine Braking and High/Low/Neutral/Reverse gearing. Suspension Type: High-performance independent suspension (e.g., MacPherson strut front, dual A-arm rear) with significant travel. Steering System: Electronic Power Steering (EPS) standard on specified models, providing reduced steering effort and improved control. Drivetrain System: On-Demand All-Wheel Drive (AWD) for superior traction. Special Variants: Forest Edition typically includes features like premium tires, enhanced suspension, and possibly a winch. Manual Benefit Diy Advantage: Empowers owners to perform maintenance and repairs themselves, saving significant costs on labor and time. Knowledge Enhancement: Deepens understanding of the vehicle's operation, allowing for proactive maintenance and quicker issue resolution. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service, repair, and maintenance for Polaris Sportsman 850 XP and Sportsman Touring 850 models. Included Models: 2012 Sportsman XP 850 HO, 2012 Sportsman XP 850 HO EPS / INTL, 2012 Sportsman Touring 850 HO / INTL, 2013 Sportsman XP 850 HO, 2013 Sportsman XP 850 HO EPS / INTL, 2013 Sportsman Touring 850 HO / INTL Page Count Estimated Page Count: Estimated 500+ pages (typical for comprehensive workshop manuals of this era) Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF Compatibility Device Compatibility: All Versions of Windows & Mac, APP ISO, iPhone, iPod, Android, Tablets Accessibility Access Method: Instant Download 📖 Manual Coverage Systems Covered Engine Systems: Engine overhaul, cylinder head, pistons, crankshaft, valve train, lubrication system, cooling system, timing. Fuel System: Fuel injection system (EFI), fuel pump, injectors, throttle body, fuel lines, fuel tank, fuel filter. Body Steering Suspension: Front and rear suspension, steering system, EPS (Electronic Power Steering), chassis, body panels, seat, handlebars. Drivetrain: Clutching system (primary and secondary), final drive, driveshafts, differential, CV joints, all-wheel-drive (AWD) system. Transmission: CVT (Continuously Variable Transmission) service, belt replacement, gear reduction units, shifting mechanisms. Brakes: Hydraulic brake system, brake calipers, master cylinders, brake lines, brake pads, rotors, bleeding procedures. Electrical System: Battery, charging system (stator, regulator/rectifier), starter motor, ignition system, lighting, sensors, ECU (Engine Control Unit). Wiring Diagrams: Detailed electrical schematics and wiring diagrams for all electrical components and systems. Procedures Included Maintenance Procedures: Routine maintenance checks, oil changes, filter replacements, spark plug service, lubrication points, coolant checks. Diagnostic Procedures: Troubleshooting guides, symptom-based diagnostics, fault code interpretation (if applicable), testing electrical components. Repair Procedures: Step-by-step instructions for disassembling, repairing, and reassembling all major components and systems. Engine Rebuild: Complete engine overhaul procedures, including torque specifications, clearances, and assembly sequences. Suspension Alignment: Alignment procedures and specifications for optimal handling and tire wear. Eps Troubleshooting: Specific diagnostic and repair procedures for the Electronic Power Steering system. Technical Depth Depth Of Information: Detailed, professional-level information suitable for DIY mechanics and professional technicians alike. 📊 Manual Specifications File Specifications Print Quality: Printable pages with high-resolution diagrams and text. Searchability: Likely text-searchable PDF for efficient information retrieval. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Family: ProStar Engine Displacement: 850cc Engine Configuration: 4-stroke, SOHC, Twin-Cylinder Bore X Stroke: Refer to manual for specific values Performance Horsepower Rating: Typically around 70-75 HP (exact figures vary by model year and region, consult manual for precise specs). Torque Rating: Refer to manual for specific torque figures. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline, 87 octane minimum (verify with manual). Cooling System Cooling Method: Liquid-cooled Lubrication System Oil Type: SAE 5W-50 Synthetic ATV Oil (verify with manual for specific part numbers and approvals). 🔧 Transmission Standard Transmission Type: Automatic PVT (Polaris Variable Transmission) Gear Selection: High, Low, Neutral, Reverse (with Engine Braking). Features Cv Belt Maintenance: Manual covers CVT belt inspection, replacement, and clutch alignment. Final Drive Type: Shaft Drive with AWD. Transmission Fluid: Refer to manual for specific fluid type and capacity (typically a specialized gear oil). 📐 Dimensions Exterior Overall Length: Approximately 83.7 inches (212.6 cm) for XP, 85.6 inches (217.4 cm) for Touring (verify exact figures with manual). Overall Width: Approximately 46 inches (116.8 cm) for XP, 48 inches (121.9 cm) for Touring (verify exact figures with manual). Overall Height: Approximately 48.5 inches (123.2 cm) for XP, 50.6 inches (128.5 cm) for Touring (verify exact figures with manual). Weights Dry Weight: Approximately 680 lbs (308 kg) for XP, 735...
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2012-2013 Polaris Sportsman 850 XP EPS Forest ATV Workshop Service Repair Manual Download PDF
🏷️ Basic Information
Identification
Make:
Polaris
Model:
Sportsman 850 XP / Sportsman Touring 850
Model Variant:
XP 850 HO, XP 850 HO EPS, XP 850 HO EPS/INTL, Touring 850 HO, Touring 850 HO/INTL
Model Years Covered:
2012, 2013
Product Type:
Workshop Service Repair Manual
Download Format:
PDF
👋 Introduction
Market Position
Market Segment:
High-performance utility and recreational ATVs.
Competitive Analysis
Key Competitors:
Can-Am Outlander, Yamaha Grizzly, Arctic Cat. The 850 XP is positioned as a premium, powerful offering in this segment.
Key Features Atv
Engine Type:
850cc ProStar 4-stroke SOHC Twin-Cylinder
Transmission Type:
Automatic PVT (Polaris Variable Transmission) with Engine Braking and High/Low/Neutral/Reverse gearing.
Suspension Type:
High-performance independent suspension (e.g., MacPherson strut front, dual A-arm rear) with significant travel.
Steering System:
Electronic Power Steering (EPS) standard on specified models, providing reduced steering effort and improved control.
Drivetrain System:
On-Demand All-Wheel Drive (AWD) for superior traction.
Special Variants:
Forest Edition typically includes features like premium tires, enhanced suspension, and possibly a winch.
Manual Benefit
Diy Advantage:
Empowers owners to perform maintenance and repairs themselves, saving significant costs on labor and time.
Knowledge Enhancement:
Deepens understanding of the vehicle's operation, allowing for proactive maintenance and quicker issue resolution.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive service, repair, and maintenance for Polaris Sportsman 850 XP and Sportsman Touring 850 models.
Included Models:
2012 Sportsman XP 850 HO, 2012 Sportsman XP 850 HO EPS / INTL, 2012 Sportsman Touring 850 HO / INTL, 2013 Sportsman XP 850 HO, 2013 Sportsman XP 850 HO EPS / INTL, 2013 Sportsman Touring 850 HO / INTL
Page Count
Estimated Page Count:
Estimated 500+ pages (typical for comprehensive workshop manuals of this era)
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Compatibility
Device Compatibility:
All Versions of Windows & Mac, APP ISO, iPhone, iPod, Android, Tablets
Accessibility
Access Method:
Instant Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine overhaul, cylinder head, pistons, crankshaft, valve train, lubrication system, cooling system, timing.
Fuel System:
Fuel injection system (EFI), fuel pump, injectors, throttle body, fuel lines, fuel tank, fuel filter.
Body Steering Suspension:
Front and rear suspension, steering system, EPS (Electronic Power Steering), chassis, body panels, seat, handlebars.
Drivetrain:
Clutching system (primary and secondary), final drive, driveshafts, differential, CV joints, all-wheel-drive (AWD) system.
Transmission:
CVT (Continuously Variable Transmission) service, belt replacement, gear reduction units, shifting mechanisms.
Brakes:
Hydraulic brake system, brake calipers, master cylinders, brake lines, brake pads, rotors, bleeding procedures.
Electrical System:
Battery, charging system (stator, regulator/rectifier), starter motor, ignition system, lighting, sensors, ECU (Engine Control Unit).
Wiring Diagrams:
Detailed electrical schematics and wiring diagrams for all electrical components and systems.
Procedures Included
Maintenance Procedures:
Routine maintenance checks, oil changes, filter replacements, spark plug service, lubrication points, coolant checks.
Diagnostic Procedures:
Troubleshooting guides, symptom-based diagnostics, fault code interpretation (if applicable), testing electrical components.
Repair Procedures:
Step-by-step instructions for disassembling, repairing, and reassembling all major components and systems.
Engine Rebuild:
Complete engine overhaul procedures, including torque specifications, clearances, and assembly sequences.
Suspension Alignment:
Alignment procedures and specifications for optimal handling and tire wear.
Eps Troubleshooting:
Specific diagnostic and repair procedures for the Electronic Power Steering system.
Technical Depth
Depth Of Information:
Detailed, professional-level information suitable for DIY mechanics and professional technicians alike.
📊 Manual Specifications
File Specifications
Print Quality:
Printable pages with high-resolution diagrams and text.
Searchability:
Likely text-searchable PDF for efficient information retrieval.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Family:
ProStar
Engine Displacement:
850cc
Engine Configuration:
4-stroke, SOHC, Twin-Cylinder
Bore X Stroke:
Refer to manual for specific values
Performance
Horsepower Rating:
Typically around 70-75 HP (exact figures vary by model year and region, consult manual for precise specs).
Torque Rating:
Refer to manual for specific torque figures.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline, 87 octane minimum (verify with manual).
Cooling System
Cooling Method:
Liquid-cooled
Lubrication System
Oil Type:
SAE 5W-50 Synthetic ATV Oil (verify with manual for specific part numbers and approvals).
🔧 Transmission
Standard
Transmission Type:
Automatic PVT (Polaris Variable Transmission)
Gear Selection:
High, Low, Neutral, Reverse (with Engine Braking).
Features
Cv Belt Maintenance:
Manual covers CVT belt inspection, replacement, and clutch alignment.
Final Drive Type:
Shaft Drive with AWD.
Transmission Fluid:
Refer to manual for specific fluid type and capacity (typically a specialized gear oil).
📐 Dimensions
Exterior
Overall Length:
Approximately 83.7 inches (212.6 cm) for XP, 85.6 inches (217.4 cm) for Touring (verify exact figures with manual).
Overall Width:
Approximately 46 inches (116.8 cm) for XP, 48 inches (121.9 cm) for Touring (verify exact figures with manual).
Overall Height:
Approximately 48.5 inches (123.2 cm) for XP, 50.6 inches (128.5 cm) for Touring (verify exact figures with manual).
Weights
Dry Weight:
Approximately 680 lbs (308 kg) for XP, 735 lbs (333 kg) for Touring (verify exact figures with manual).
Towing Capacity:
1500 lbs (680 kg).
Rack Capacity Front:
120 lbs (55 kg).
Rack Capacity Rear:
240 lbs (109 kg).
🛡️ Safety Features
Active Features
Eps:
Electronic Power Steering (EPS) enhances control and reduces fatigue.
AWD:
On-Demand All-Wheel Drive (AWD) provides optimal traction in varied terrain.
Passive Features
Braking System:
Hydraulic disc brakes front and rear for reliable stopping power.
Lighting:
Dual headlights and a rear tail/brake light for visibility.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital instrument cluster displaying speed, RPM, fuel level, gear indicator, AWD status, and diagnostic information.
Driver Assistance
Eps:
Electronic Power Steering significantly enhances the riding experience and safety.
Connectivity
Diagnostics:
OBD-II (On-Board Diagnostics) port for diagnostic scanning and troubleshooting (manual will guide usage).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 100 hours or 12 months (refer to manual for precise interval and conditions).
Air Filter Cleaning:
Inspect every 25 hours, clean as needed (more frequently in dusty conditions).
Spark Plug Service:
Replace at intervals specified in the manual (e.g., every 24 months or based on usage).
Cv Belt Inspection:
Inspect every 50 hours for wear and damage.
Fluid Specifications
Engine Oil Spec:
SAE 5W-50 Synthetic ATV Oil (e.g., Polaris Synthetic 2W-50).
Coolant Spec:
Polaris Premium Antifreeze/Coolant or equivalent (ethylene glycol based, 50/50 mix with distilled water).
Brake Fluid Spec:
DOT 3 or DOT 4 Hydraulic Brake Fluid (verify specific recommendation in manual).
Known Issues
Common Wear Items:
CVT belts, front and rear suspension components (bushings, ball joints), brake pads are common wear items for ATVs of this type.
Eps Considerations:
Early EPS systems can sometimes have issues with sensors or motor failures; manual provides diagnostic steps.
📚 Vehicle History
Brand Heritage
Brand History:
Polaris Industries is a long-standing American manufacturer known for its leadership in powersports vehicles, including ATVs, snowmobiles, and motorcycles.
Model Evolution
Sportsman Lineage:
The Sportsman line is Polaris's flagship utility ATV series, known for its comfort, capability, and innovation.
Xp Platform:
The XP platform introduced a redesigned chassis and improved ergonomics, offering a more refined and capable riding experience.
Production
Manufacturing Origin:
Designed and manufactured by Polaris Industries in the USA.
🏆 Awards & Recognition
Recognitions
Atv Awards:
While specific awards for the 2012-2013 model may vary, the Sportsman 850 XP line has consistently been recognized for its performance, comfort, and technological advancements in the powersports industry.
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