Polaris Sportsman XP Touring 850 2012-2013 Full Service Repair Manual
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The Polaris Sportsman XP Touring 850, produced for the 2012 and 2013 model years, represents a premium, high-performance all-terrain vehicle engineered for both demanding utility tasks and comfortable recreational touring. This model is distinguished by its potent 850cc ProStar engine, delivering robust torque and horsepower essential for navigating challenging terrains and managing significant loads. Its design emphasizes rider and passenger comfort, featuring an ergonomic layout and a well-appointed seat. The vehicle's off-road prowess is further enhanced by advanced independent suspension system and Active Descent Control, ensuring superior handling and capability in diverse off-road environments. This comprehensive English service repair manual provides detailed guidance for the maintenance, troubleshooting, and repair of the Polaris Sportsman XP Touring 850 for the 2012-2013 model years. It covers all major systems, including the engine, drivetrain, suspension, brakes, electrical components, fuel system, cooling system, exhaust, body, chassis, controls, and lighting. The manual offers step-by-step instructions for scheduled maintenance, diagnostics, repairs, and component rebuilds, along with essential technical specifications and wiring diagrams. Its thorough content is designed to assist owners, mechanics, and technicians in effectively maintaining and repairing the vehicle, ensuring optimal performance and longevity. 🏷️ Basic Information Identification Make: Polaris Model: Sportsman XP Touring 850 Model Variant: XP Touring Model Year: 2012-2013 Codes Vin Code Prefix: 4X4 👋 Introduction Market Position Positioning: The Polaris Sportsman XP Touring 850 was positioned as a premium, high-performance ATV designed for both utility and recreational touring, offering a powerful engine and comfortable seating for two. Competitive Analysis Competitors: Competed against other high-displacement, 2-up ATVs from manufacturers like Can-Am (Outlander MAX series) and Yamaha (Grizzly series). Key Features Engine Performance: Known for its potent 850cc ProStar engine, delivering strong torque and horsepower for tackling challenging terrain and carrying loads. Handling: Features Polaris's independent suspension and Active Descent Control (ADC) for enhanced off-road capability. Comfort: Touring model designation highlights its emphasis on rider and passenger comfort with a well-designed seat and ergonomic layout. 📋 Manual Details Coverage Areas Covered Years: 2012, 2013 Covered Models: Polaris Sportsman XP Touring 850 Page Count Estimated Page Count: Comprehensive (exact number not specified, but described as 'very detailed') Manual Type Type: Full Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Detailed repair, maintenance, rebuild, and restoration procedures for the 850cc engine. Drivetrain: Coverage for all drivetrain components, including AWD system, final drives, and CV joints. Suspension: Full details on front and rear suspension systems, including shocks, A-arms, and bushings. Brakes: Comprehensive brake system service, including hydraulic lines, calipers, master cylinders, and bleeding procedures. Electrical: Detailed troubleshooting, electrical service procedures, and wiring diagrams for all electrical components. Fuel System: Maintenance and repair of fuel injection system, fuel pump, injectors, and lines. Cooling System: Radiator, fan, thermostat, and coolant hose maintenance and replacement. Exhaust System: Service and repair of exhaust manifold, muffler, and catalytic converter. Body Chassis: Information on body panels, frame, and related components. Controls: Handlebar controls, throttle, brake levers, and shifter mechanisms. Lighting: Headlights, taillights, and auxiliary lighting system diagnostics and repair. Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, and general upkeep. Troubleshooting: Systematic diagnostic procedures for identifying and resolving common and complex issues. Repair: Step-by-step repair instructions for virtually all components and systems. Rebuild: Detailed procedures for complete engine and component rebuilds. Restoration: Guidance for bringing an older machine back to its original specifications. Diagnostics: Specific diagnostic routines and fault code interpretation. Wiring Diagrams: Comprehensive and integrated wiring diagrams for electrical system troubleshooting. Technical Depth Depth: Full service, covering everything from basic maintenance to complex component disassembly and reassembly, suitable for professional technicians and advanced DIYers. 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Full printable Binding Type Binding: Digital Download (no physical binding) Paper Type Paper Type: N/A (Digital) Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader & WinRAR Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke DOHC Twin Cylinder Displacement: 850cc Bore X Stroke: Not specified in product info, but typically around 93mm x 73.1mm for ProStar 850. Performance Horsepower: Approximately 70 HP (manufacturer estimate). Torque: High torque output for its class, crucial for pulling and climbing. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Cooling System Cooling Method: Liquid Cooled 🔧 Transmission Standard Type: Automatic PVT (Polaris Variable Transmission) with Engine Braking Gear Selection: H, L, N, R, P (High, Low, Neutral, Reverse, Park) Features Drive Modes: 2WD/4WD AWD (All-Wheel Drive on Demand) 📐 Dimensions Exterior Length: Approx. 87 in. (221 cm) Width: Approx. 48 in. (122 cm) Height: Approx. 54.7 in. (139 cm) Weights Dry Weight: Approx. 712 lbs (323 kg) Ground Clearance: Approx. 11.5 in. (29 cm) Capacities Towing Capacity: 1500 lbs (680 kg) Rack Capacity Front: 100 lbs (45 kg) Rack Capacity...
The Polaris Sportsman XP Touring 850, produced for the 2012 and 2013 model years, represents a premium, high-performance all-terrain vehicle engineered for both demanding utility tasks and comfortable recreational touring. This model is distinguished by its potent 850cc ProStar engine, delivering robust torque and horsepower essential for navigating challenging terrains and managing significant loads. Its design emphasizes rider and passenger comfort, featuring an ergonomic layout and a well-appointed seat. The vehicle's off-road prowess is further enhanced by advanced independent suspension system and Active Descent Control, ensuring superior handling and capability in diverse off-road environments.
This comprehensive English service repair manual provides detailed guidance for the maintenance, troubleshooting, and repair of the Polaris Sportsman XP Touring 850 for the 2012-2013 model years. It covers all major systems, including the engine, drivetrain, suspension, brakes, electrical components, fuel system, cooling system, exhaust, body, chassis, controls, and lighting. The manual offers step-by-step instructions for scheduled maintenance, diagnostics, repairs, and component rebuilds, along with essential technical specifications and wiring diagrams. Its thorough content is designed to assist owners, mechanics, and technicians in effectively maintaining and repairing the vehicle, ensuring optimal performance and longevity.
🏷️ Basic Information
Identification
Make:
Polaris
Model:
Sportsman XP Touring 850
Model Variant:
XP Touring
Model Year:
2012-2013
Codes
Vin Code Prefix:
4X4
👋 Introduction
Market Position
Positioning:
The Polaris Sportsman XP Touring 850 was positioned as a premium, high-performance ATV designed for both utility and recreational touring, offering a powerful engine and comfortable seating for two.
Competitive Analysis
Competitors:
Competed against other high-displacement, 2-up ATVs from manufacturers like Can-Am (Outlander MAX series) and Yamaha (Grizzly series).
Key Features
Engine Performance:
Known for its potent 850cc ProStar engine, delivering strong torque and horsepower for tackling challenging terrain and carrying loads.
Handling:
Features Polaris's independent suspension and Active Descent Control (ADC) for enhanced off-road capability.
Comfort:
Touring model designation highlights its emphasis on rider and passenger comfort with a well-designed seat and ergonomic layout.
📋 Manual Details
Coverage Areas
Covered Years:
2012, 2013
Covered Models:
Polaris Sportsman XP Touring 850
Page Count
Estimated Page Count:
Comprehensive (exact number not specified, but described as 'very detailed')
Manual Type
Type:
Full Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed repair, maintenance, rebuild, and restoration procedures for the 850cc engine.
Drivetrain:
Coverage for all drivetrain components, including AWD system, final drives, and CV joints.
Suspension:
Full details on front and rear suspension systems, including shocks, A-arms, and bushings.
Brakes:
Comprehensive brake system service, including hydraulic lines, calipers, master cylinders, and bleeding procedures.
Electrical:
Detailed troubleshooting, electrical service procedures, and wiring diagrams for all electrical components.
Fuel System:
Maintenance and repair of fuel injection system, fuel pump, injectors, and lines.
Cooling System:
Radiator, fan, thermostat, and coolant hose maintenance and replacement.
Exhaust System:
Service and repair of exhaust manifold, muffler, and catalytic converter.
Body Chassis:
Information on body panels, frame, and related components.
Controls:
Handlebar controls, throttle, brake levers, and shifter mechanisms.
Lighting:
Headlights, taillights, and auxiliary lighting system diagnostics and repair.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, and general upkeep.
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common and complex issues.
Repair:
Step-by-step repair instructions for virtually all components and systems.
Rebuild:
Detailed procedures for complete engine and component rebuilds.
Restoration:
Guidance for bringing an older machine back to its original specifications.
Diagnostics:
Specific diagnostic routines and fault code interpretation.
Wiring Diagrams:
Comprehensive and integrated wiring diagrams for electrical system troubleshooting.
Technical Depth
Depth:
Full service, covering everything from basic maintenance to complex component disassembly and reassembly, suitable for professional technicians and advanced DIYers.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Full printable
Binding Type
Binding:
Digital Download (no physical binding)
Paper Type
Paper Type:
N/A (Digital)
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader & WinRAR
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke DOHC Twin Cylinder
Displacement:
850cc
Bore X Stroke:
Not specified in product info, but typically around 93mm x 73.1mm for ProStar 850.
Performance
Horsepower:
Approximately 70 HP (manufacturer estimate).
Torque:
High torque output for its class, crucial for pulling and climbing.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Cooling System
Cooling Method:
Liquid Cooled
🔧 Transmission
Standard
Type:
Automatic PVT (Polaris Variable Transmission) with Engine Braking
Gear Selection:
H, L, N, R, P (High, Low, Neutral, Reverse, Park)
Features
Drive Modes:
2WD/4WD AWD (All-Wheel Drive on Demand)
📐 Dimensions
Exterior
Length:
Approx. 87 in. (221 cm)
Width:
Approx. 48 in. (122 cm)
Height:
Approx. 54.7 in. (139 cm)
Weights
Dry Weight:
Approx. 712 lbs (323 kg)
Ground Clearance:
Approx. 11.5 in. (29 cm)
Capacities
Towing Capacity:
1500 lbs (680 kg)
Rack Capacity Front:
100 lbs (45 kg)
Rack Capacity Rear:
200 lbs (90 kg)
Fuel Capacity:
5.25 gal (19.9 L)
🛡️ Safety Features
Active Features
Braking System:
Hydraulic disc brakes front and rear.
Engine Braking:
Standard feature of the PVT transmission for controlled descents.
Passive Features
Seatbelt Anchorage:
Not standard; typically requires aftermarket roll cage and seatbelt installation for rider safety.
Rollover Protection:
None provided from factory; rider safety dependent on helmet and protective gear.
💡 Technology Features
Infotainment
Display Features:
Likely includes digital instrumentation with speedometer, odometer, trip meter, tachometer, fuel gauge, and gear indicator. Manual details how to navigate and interpret these.
Driver Assistance
Traction Control:
While not explicitly traction control in a car sense, the AWD system and engine braking offer advanced traction management for off-road conditions. Manual explains their operation.
Connectivity
Diagnostic Port:
Likely features a diagnostic port for connecting scanning tools to read fault codes and monitor engine parameters. Manual details its location and usage.
🔧 Maintenance
Service Intervals
Oil Change:
Recommended every 100 hours or 6 months, whichever comes first. Specific oil type and viscosity are detailed in the manual.
Spark Plug Replacement:
Typically recommended every 24 months or 500 hours. Manual will provide specific plug type and gap.
Air Filter Cleaning:
Frequent checks recommended, especially in dusty conditions. Cleaning/replacement intervals vary but are often 50 hours or annually.
Fluid Specifications
Engine Oil:
Likely SAE 0W-40 or 5W-50 Synthetic, specific Polaris spec. (Manual will confirm exact part number and viscosity).
Coolant:
Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. Manual will specify type and capacity.
Brake Fluid:
DOT 4 brake fluid. Manual will specify exact specifications and bleed procedures.
Known Issues
Common Wear Items:
CV boots, tie rod ends, wheel bearings, and suspension bushings are common wear items on ATVs used in rough terrain. The manual provides inspection and replacement procedures.
Electrical Connections:
Corrosion or loose connections can lead to electrical gremlins. Manual's electrical diagrams are crucial for troubleshooting.
Cooling System Maintenance:
Ensuring proper coolant levels and radiator cleanliness is vital to prevent overheating, especially for the 850cc engine.
📚 Vehicle History
Brand Heritage
Manufacturer History:
Polaris Industries is a long-standing American manufacturer of powersports vehicles, known for its innovation in snowmobiles, ATVs, and other off-road vehicles since its founding in 1954.
Model Evolution
Sportsman Lineage:
The Sportsman line has been a cornerstone of Polaris's ATV offerings, evolving from basic utility models to high-performance and specialized variants like the XP Touring.
Xp Touring Development:
The XP Touring models were introduced to cater to riders seeking extended comfort and the ability to carry a passenger, building upon the robust chassis and engine of the standard Sportsman XP.
Production
Manufacturing Location:
Polaris ATVs are primarily manufactured in the United States.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Specific awards for the 2012-2013 Sportsman XP Touring 850 are not listed in the product description. However, Polaris Sportsman models frequently receive praise for performance and utility in industry reviews.
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