Daihatsu Copen 2012 Workshop Repair Service Manual
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🏷️ Basic Information Identification Make: Daihatsu Model: Copen Year: 2012 Chassis Code: L880K (likely for second generation, though specific year might imply a late second gen or early third gen depending on market) 👋 Introduction Market Position Target Audience: Daihatsu Copen 2012 Owners, DIY Mechanics, Professional Repair Shops Competitive Analysis Value Proposition: Saves significant money on repair bills by enabling self-service, provides professional-level diagnostic and repair information. Key Features Documentation Quality: Original manufacturer-written, complete, intact, no missing/corrupt parts, same as used by local service shops. Accessibility: Instant download for immediate access, printable sections for use in the workshop. 📋 Manual Details Coverage Coverage Areas: All Models/Engines/Trim/Transmissions Types for Daihatsu Copen 2012 Pages Page Count: Hundreds of pages (specific count not provided but indicated as comprehensive) Type Manual Type: Workshop Repair Service Manual Manual Purpose: To provide complete and accurate information for servicing, maintaining, and repairing the Daihatsu Copen 2012. Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Systems Covered: General Maintenance, Troubleshooting, Engine Service/Repair, Transmission Service/Repair, Brake System, Wiring Diagram, Electrical System, Suspension, Periodic Lubrication, Steering, Cooling System, Fuel Injection/Fuel System, Emission System, Heater/Air Conditioning, Engine Control System, Chassis/Body, Restraint System, Interior, Differential/Drive, Axle Procedures Procedures Included: Diagnostic, Repair, Maintenance, Disassembly, Assembly, Cleaning, Reinstalling Procedures, Troubleshooting, Electrical Service Procedures Depth Technical Depth: Comprehensive, Professional Technician Level, Detailed Substeps, Critical Information Notes/Cautions/Warnings, Step-by-Step Instructions, Detailed Illustrations/Drawings/Photos, Enlarged Inset for Part Examination Technical Depth Wiring Diagrams Detail: Comprehensive wiring diagrams are a key feature, crucial for diagnosing electrical faults. Systems Covered Power Retractable Hardtop: While not explicitly listed as a separate heading, the 'Chassis/Body' and 'Electrical System' sections would implicitly cover the operation and repair of the convertible roof mechanism. Procedures Included Engine Rebuild: The 'Engine Service/Repair' section implies procedures for engine disassembly, inspection, and reassembly, including component tolerances and torque specifications. 📊 Manual Specifications File Attributes File Format: PDF Print Quality Print Quality: Full Printable Zoom Functionality: Zoom IN/OUT capability Binding Type Binding Type: Digital Download (no physical binding) Paper Type Paper Type: Not Applicable (Digital) Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader & WinZip Compatibility Operating System Compatibility: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Type: Turbocharged Inline-3 Cylinder (Typical for Copen L880K) Performance Displacement: 659cc (This is a common displacement for Japanese Kei cars like the Copen, manual will specify exact variants) Horsepower Range: Typically around 64 PS (47 kW) due to Japanese Kei car regulations. The manual will detail specific engine tunes if variations exist. Torque Range: Details would be within the manual, but typically in the range of 90-100 Nm for this engine. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Turbocharging Cooling System Cooling Type: Water-Cooled, Forced Circulation Engine Control ECU Type: Engine Control Unit (ECU) with detailed diagnostic parameters in the manual. Turbo System: Detailed information on the turbocharger, intercooler, wastegate, and boost control will be present. 🔧 Transmission Standard Transmission Type: Likely 4-Speed Automatic or 5-Speed Manual (depending on market and specific variant) Optional Optional Transmission: The manual covers 'All Transmissions Types', implying both automatic and manual options are detailed. Features Transmission Fluid Type: Specific ATF or manual transmission fluid type would be detailed in the manual. Common examples: Dexron III/VI for automatic, GL-4 for manual. 📐 Dimensions Exterior Length: Approximately 3,395 mm (Kei car regulations) Width: Approximately 1,475 mm (Kei car regulations) Height: Approximately 1,245 mm (Kei car regulations) Wheelbase Wheelbase: Approximately 2,280 mm Weights Curb Weight: Around 800-850 kg (varies by transmission and options) 🛡️ Safety Features Active Features Braking System: Front Ventilated Disc Brakes, Rear Solid Disc Brakes (common for this segment) ABS: Anti-lock Braking System (ABS) is likely a standard or optional feature detailed in the manual. Passive Features Airbags: Driver and Passenger Airbags (standard for most models). Seatbelts: 3-point seat belts with pre-tensioners. 💡 Technology Features Infotainment Audio System: Factory fitted radio/CD player with potential for aftermarket upgrades. Manual will detail speaker locations and wiring. Instrument Cluster: Digital or analog gauges for speed, RPM, fuel, temperature. Manual will explain warning lights and gauge functions. Driver Assistance Electronic Stability Control: May be present on higher trims or optional, details will be in manual. Connectivity Power Windows: Standard feature, with troubleshooting and repair procedures in the manual. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 5,000-10,000 km or 6-12 months, specific recommendation in manual. Air Filter Replacement: Detailed within the manual, generally every 20,000-40,000 km or as needed based on conditions. Spark Plug Replacement: Intervals vary by spark plug type (standard vs. iridium), specified in manual. Fluid Specifications Engine Oil Specification: Likely 0W-20 or 5W-30 synthetic oil, capacity around 3.0-3.5 liters. Specific grade and capacity detailed in manual. Coolant Specification: Ethylene Glycol based coolant, typically pink or red, a 50/50 mix with distilled water. Manual will specify exact...
Comprehensive, Professional Technician Level, Detailed Substeps, Critical Information Notes/Cautions/Warnings, Step-by-Step Instructions, Detailed Illustrations/Drawings/Photos, Enlarged Inset for Part Examination
Technical Depth
Wiring Diagrams Detail:
Comprehensive wiring diagrams are a key feature, crucial for diagnosing electrical faults.
Systems Covered
Power Retractable Hardtop:
While not explicitly listed as a separate heading, the 'Chassis/Body' and 'Electrical System' sections would implicitly cover the operation and repair of the convertible roof mechanism.
Procedures Included
Engine Rebuild:
The 'Engine Service/Repair' section implies procedures for engine disassembly, inspection, and reassembly, including component tolerances and torque specifications.
📊 Manual Specifications
File Attributes
File Format:
PDF
Print Quality
Print Quality:
Full Printable
Zoom Functionality:
Zoom IN/OUT capability
Binding Type
Binding Type:
Digital Download (no physical binding)
Paper Type
Paper Type:
Not Applicable (Digital)
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader & WinZip
Compatibility
Operating System Compatibility:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Type:
Turbocharged Inline-3 Cylinder (Typical for Copen L880K)
Performance
Displacement:
659cc (This is a common displacement for Japanese Kei cars like the Copen, manual will specify exact variants)
Horsepower Range:
Typically around 64 PS (47 kW) due to Japanese Kei car regulations. The manual will detail specific engine tunes if variations exist.
Torque Range:
Details would be within the manual, but typically in the range of 90-100 Nm for this engine.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Turbocharging
Cooling System
Cooling Type:
Water-Cooled, Forced Circulation
Engine Control
ECU Type:
Engine Control Unit (ECU) with detailed diagnostic parameters in the manual.
Turbo System:
Detailed information on the turbocharger, intercooler, wastegate, and boost control will be present.
🔧 Transmission
Standard
Transmission Type:
Likely 4-Speed Automatic or 5-Speed Manual (depending on market and specific variant)
Optional
Optional Transmission:
The manual covers 'All Transmissions Types', implying both automatic and manual options are detailed.
Features
Transmission Fluid Type:
Specific ATF or manual transmission fluid type would be detailed in the manual. Common examples: Dexron III/VI for automatic, GL-4 for manual.
📐 Dimensions
Exterior
Length:
Approximately 3,395 mm (Kei car regulations)
Width:
Approximately 1,475 mm (Kei car regulations)
Height:
Approximately 1,245 mm (Kei car regulations)
Wheelbase
Wheelbase:
Approximately 2,280 mm
Weights
Curb Weight:
Around 800-850 kg (varies by transmission and options)
🛡️ Safety Features
Active Features
Braking System:
Front Ventilated Disc Brakes, Rear Solid Disc Brakes (common for this segment)
ABS:
Anti-lock Braking System (ABS) is likely a standard or optional feature detailed in the manual.
Passive Features
Airbags:
Driver and Passenger Airbags (standard for most models).
Seatbelts:
3-point seat belts with pre-tensioners.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/CD player with potential for aftermarket upgrades. Manual will detail speaker locations and wiring.
Instrument Cluster:
Digital or analog gauges for speed, RPM, fuel, temperature. Manual will explain warning lights and gauge functions.
Driver Assistance
Electronic Stability Control:
May be present on higher trims or optional, details will be in manual.
Connectivity
Power Windows:
Standard feature, with troubleshooting and repair procedures in the manual.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000-10,000 km or 6-12 months, specific recommendation in manual.
Air Filter Replacement:
Detailed within the manual, generally every 20,000-40,000 km or as needed based on conditions.
Spark Plug Replacement:
Intervals vary by spark plug type (standard vs. iridium), specified in manual.
Fluid Specifications
Engine Oil Specification:
Likely 0W-20 or 5W-30 synthetic oil, capacity around 3.0-3.5 liters. Specific grade and capacity detailed in manual.
Coolant Specification:
Ethylene Glycol based coolant, typically pink or red, a 50/50 mix with distilled water. Manual will specify exact type.
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid, depending on original specification. Manual will confirm.
Power Steering Fluid:
If hydraulic power steering is equipped, the manual will specify the fluid type. Many lightweight cars use electric power steering.
Known Issues
Turbocharger Care:
Proper warm-up and cool-down procedures are critical for turbo longevity, detailed in the manual.
Convertible Top Mechanism:
The electric hardtop mechanism requires lubrication and adjustment, which will be covered in the manual.
📚 Vehicle History
Brand Heritage
Brand Focus:
Daihatsu is known for producing lightweight, efficient, and often quirky compact vehicles, particularly in the Kei car segment.
Model Evolution
Generation Two:
The 2012 Copen likely falls within the second generation (L880K), produced from 2002 to 2012. This generation introduced the electric retractable hardtop ('Active Top').
Production
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Kei Car Segment:
The Daihatsu Copen has consistently been praised within the Kei car segment for its unique styling and sporty demeanor.
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