Polaris 600 RMK 155 2012 Service Repair Workshop Manual
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Basic Information Identification Make: Polaris Model: RMK 600 Year: 2012 Sub Model Variant: 155 Product Type: Service Repair Workshop Manual Introduction Market Position Segment: Deep snow, mountain/backcountry snowmobile. Target User: Enthusiast riders seeking to maintain, repair, or optimize their Polaris 600 RMK 155. Competitive Analysis Key Competitors 2012: Ski-Doo Summit, Arctic Cat M Series, Yamaha Phazer/Nytro (depending on specific configuration and target niche). Key Features Vehicle Usp: RMK (Ridgeline Mountain King) designation signifies strong focus on deep snow capability and agility in mountainous terrain. Manual Value Proposition: Provides professional-level diagnostic and repair information, enabling owners to perform complex tasks, saving on dealership labor costs. Manual Details Coverage Areas Overall Coverage: Comprehensive service and repair instructions for the Polaris 600 RMK 155 (2012). Page Count Estimated Page Count: Refer to individual PDF file for exact count (typically 300-600 pages for this model/type of manual). Manual Type Manual Type: Workshop Manual / Service Manual / Repair Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Engine: Engine assembly, disassembly, inspection, overhaul, lubrication, cooling, ignition, fuel injection, exhaust. Drive System: Primary clutch, secondary clutch, chaincase, driveshaft, differential (if applicable), track system. Suspension: Front suspension (IFS), rear suspension (skid frame), shocks, springs, alignment. Brakes: Hydraulic brake system, caliper, master cylinder, brake fluid, rotor, pads. Steering: Handlebars, steering post, tie rods, steering assembly. Electrical: Wiring diagrams, battery, charging system (stator, regulator/rectifier), ignition system, lighting, switches, sensors, ECU/ECM. Fuel System: Fuel tank, fuel pump, fuel injectors, fuel lines, fuel filter. Bodywork And Chassis: Body panels, tunnel, seat, hood, controls, chassis components, plastics. Procedures Included Routine Maintenance: Lubrication points, oil changes, filter replacements, chain adjustment, spark plug replacement, general inspection. Disassembly And Assembly: Step-by-step instructions for component removal and installation. Troubleshooting: Diagnostic procedures for common and uncommon problems, fault code interpretation (if applicable). Overhaul And Rebuild: Detailed instructions for engine, transmission, and suspension component rebuilds. Adjustments: Clutch alignment, throttle cable, brake lever, suspension settings. Wiring Diagrams: Comprehensive electrical schematics for troubleshooting and repair. Technical Depth Depth Of Information: Full service and repair instructions used by professional mechanics. Diagnostic Capabilities: Includes diagnostic procedures and specifications for identifying and rectifying issues. Repair Procedures: Detailed step-by-step repair instructions for all major systems. Manual Specifications File Format File Format: PDF Searchability: Likely text-searchable PDF for easy information retrieval. Print Quality Print Quality: High-resolution, suitable for clear printing. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Engine Specifications Primary Engine Engine Family: Polaris Liberty Engine Type: 2-stroke, parallel twin cylinder Displacement: 599 cc Bore X Stroke: 73.0 mm x 72.0 mm Cooling System: Liquid-cooled Induction System: Electronic Fuel Injection (EFI) Compression Ratio: Refer to manual for specific value (typically around 7.0:1 - 8.0:1 for this era). Fuel Type: Unleaded gasoline (minimum 87 octane recommended, premium may be specified for optimal performance). Oil Type: Polaris 2-stroke Synthetic Oil (or equivalent JASO FD certified oil). Performance Horsepower: Approximately 125-135 hp (actual figures vary by specific tune and conditions). Torque: Refer to manual for specific torque figures. Fuel System Fuel Delivery: Sequential port fuel injection. Fuel Pump Type: In-tank electric fuel pump. Transmission Standard Drive System: CVT (Continuously Variable Transmission) Clutches: Polaris P-85 Drive Clutch and Polaris TEAM LWT Driven Clutch. Gear Reduction: Chaincase with single speed reduction (forward, neutral, reverse typically via a lever system). Features Clutch Maintenance: Clutch alignment, belt inspection, roller/sheave maintenance covered in manual. Chaincase Oil: Specific gear oil specification (refer to manual for part number and type). Dimensions Exterior Track Length: 155 inches Track Width: 15 inches Track Lug Height: 2.25 inches (standard for deep snow, verify specific track option). Ski Stance: Refer to manual for precise measurement (typically adjustable). Weights Dry Weight: Approximately 460-470 lbs (actual may vary based on options). Safety Features Ratings Crash Test Data: N/A for snowmobiles in the traditional automotive sense. Safety is inherent to design and rider operation. Active Features Braking System: Hydraulic disc brake with vented rotor. Engine Braking: Utilizes CVT design for engine braking effect. Passive Features Ergonomics: RMK specific rider-forward position for improved control in deep snow. Lighting: Halogen headlights, LED tail light. Technology Features Infotainment Display Panel: Digital gauge cluster with speedometer, tachometer, odometer, trip meter, fuel level, coolant temperature, and diagnostic indicators. Lighting Technology: Halogen headlights for main illumination, LED tail light for visibility and durability. Driver Assistance Efi System: Advanced electronic fuel injection system for precise fuel delivery, improved throttle response, and emissions control. Connectivity Diagnostic Ports: Diagnostic connectors allowing interface with specialized diagnostic tools (covered by the service manual). Maintenance Service Intervals Oil Change Interval: Refer to manual; typically every 100-150 hours or annually. Check 2-stroke oil level regularly. Spark Plug Replacement: Refer to manual; typically every 100-150 hours or as inspection dictates (e.g., fouled plugs). Clutch Inspection And Cleaning: Recommended every 50-100 hours or annually. Chaincase Oil...
Proper oil-fuel mix is critical for 2-stroke longevity. Keep EFI system clean and functioning optimally.
Vehicle History
Brand Heritage
Manufacturer Origin:
Polaris Industries Inc., founded in 1954 in Roseau, Minnesota, USA.
Snowmobile Legacy:
Pioneer in the modern snowmobile industry, known for innovation and performance.
Model Evolution
Rmk Lineage:
The RMK platform has been a cornerstone of Polaris's deep snow offerings, evolving significantly over generations. The 2012 model represents refinement of earlier chassis and engine designs.
Key Platform Changes Leading To 2012:
Pro-Ride chassis, Liberty engine advancements, and improved suspension geometry.
Production
Production Plant:
Primarily manufactured in Roseau, Minnesota, USA.
Awards & Recognition
Recognitions
Industry Accolades:
Specific awards for the 2012 RMK 600 155 model are not universally cataloged. However, the RMK line generally received strong reviews for deep snow performance and handling from snowmobile publications like SnowGoer and American Snowmobiler.
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