Basic Information Identification Make: Polaris Model: 800 RUSH PRO-R LE Year: 2012 Vehicle Type: Snowmobile Codes Product Name: Polaris 800 RUSH PRO-R LE 2012 Service Repair Workshop Manual Introduction Market Position Target Audience: Polaris 800 RUSH PRO-R LE owners with basic mechanical skills, independent repair shops, and authorized Polaris dealers. Competitive Analysis Manual Value Proposition: Provides dealer-level technical information, enabling cost savings on maintenance and repairs, and enhancing owner understanding. Key Features Content Accuracy: Written by the manufacturer, ensuring accuracy and adherence to OEM specifications. Ease Of Use: Clear, concise text combined with illustrations makes complex procedures accessible. Completeness: Guaranteed to be complete and intact, with no missing or corrupt parts/pages. Manual Details Coverage Areas Primary Coverage: Comprehensive service, repair, and troubleshooting for the 2012 Polaris 800 RUSH PRO-R LE snowmobile. Page Count Estimated Page Count: Not specified, but described as 'complete' and 'full service and repair instruction'. Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: PDF Manual Coverage Systems Covered Engine Systems: Engine disassembly, assembly, tuning, diagnostics, cooling system, lubrication system, fuel system (carburetor/injection), ignition system, exhaust system. Powertrain Systems: CVT (Continuously Variable Transmission) system, including clutch service, belt replacement, and drive/driven clutch tuning. Suspension Systems: Front and rear suspension geometry, shock absorber service and tuning, spring adjustments, lubrication, and component replacement. Chassis And Body: Frame inspection, body panel removal and installation, seat service, handlebar and controls, ski installation, track inspection and maintenance. Electrical Systems: Wiring schematics, lighting system, starter system, battery maintenance, ignition components, sensor diagnostics, and electrical troubleshooting. Procedures Included Maintenance Procedures: Routine maintenance checks, lubrication points, fluid changes (coolant, oil), filter replacements, spark plug replacement, track tension adjustment, suspension setup. Repair Procedures: Step-by-step instructions for engine rebuilds, transmission overhaul, suspension component replacement, electrical component repair, and bodywork. Troubleshooting Guides: Diagnostic procedures for common and uncommon issues, fault code interpretation, and systematic problem-solving approaches. Technical Depth Depth Of Information: Comprehensive, covering basic owner maintenance to advanced mechanical and electrical diagnostics and repairs. Diagrams And Illustrations: Includes detailed diagrams, illustrations, and exploded views to aid in repair and understanding. Wiring Schematics: Detailed wiring diagrams for accurate electrical system diagnosis and repair. Manual Specifications File Format Digital Format: PDF Print Quality Printability: Yes, individual pages can be printed for workshop use. Binding Type Binding: Digital (PDF) - No physical binding. Paper Type Digital Paper Emulation: N/A (Digital format, viewable on screens or printable). Engine Specifications Primary Engine Engine Type: Polaris Liberty 800 Cleanfire® 2-stroke Displacement: 795 cc (48.5 cu. in.) Bore X Stroke: 80 mm x 77.3 mm (3.15 in. x 3.04 in.) Fuel Delivery: Mixture of gasoline and 2-stroke oil (automatically injected by the Cleanfire® system) Cooling System: Liquid-cooled Ignition System: CDI (Capacitor Discharge Ignition) with advanced timing capabilities. Performance Horsepower: Approximately 135-140 hp (estimated for the 2012 model year, specific output may vary). Fuel System Carburetor Type: Not applicable for Cleanfire® engines; uses fuel injection. Fuel Type Recommendation: 87 octane unleaded gasoline (check manual for exact specifications). Transmission Standard Type: CVT (Polaris® P-85 drive clutch and Dyna-5 clutch) Gear Selection: Forward, Neutral, Reverse (chaincase driven) Features Clutch Calibration: Details on clutch calibration for optimal performance and specific riding conditions. Drive Belt: Specific belt part numbers and inspection/replacement procedures. Dimensions Exterior Length: Approximately 126 inches (specific to LE model, check manual). Width: Approximately 47 inches (specific to LE model, check manual). Weights Dry Weight: Approximately 455 lbs (specific to LE model, check manual). Fuel Capacity: 12 gallons (45.4 L) Oil Capacity: 1.6 quarts (1.5 L) for 2-stroke oil reservoir. Safety Features Ratings Crash Test Results: N/A for snowmobiles; safety focuses on operational design and rider protection. Active Features Braking System: Hydraulic disc brake with ventilated rotor. Throttle Control: Thumb throttle with adjustable tension for rider comfort and control. Passive Features Windscreen: Aerodynamic windscreen for rider protection from elements. Lighting: Halogen headlights, LED tail light. Technology Features Infotainment Instrument Cluster: Digital display with speedometer, tachometer, odometer, trip meter, fuel gauge, and warning lights. Driver Assistance Reverse System: Manual or electric reverse system (depending on specific LE configuration, typically electric for this model). Connectivity Diagnostic Ports: Diagnostic ports for connecting electronic diagnostic tools to read fault codes and sensor data. Maintenance Service Intervals Oil Change Interval: Follow manufacturer recommendations, typically based on hours of operation or annual service. Manual will specify. Spark Plug Replacement: Recommended replacement intervals based on mileage or hours. Manual will provide specific plug type and gap. Clutch Inspection: Regular inspection of drive and driven clutches, belt wear, and spring condition is crucial. Manual will detail frequency. Fluid Specifications Engine Oil Type: Polaris 2-stroke synthetic oil (or equivalent meeting Polaris specifications). Manual will list approved oils. Coolant Type: Ethylene glycol based antifreeze/coolant for liquid-cooled engines. Manual will specify type and mixture ratio. Chaincase Oil: Polaris specific chaincase lubricant or equivalent. Manual will specify...