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Subaru BRZ 2012 Workshop Service Manual Repair

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🏷️ Basic Information Identification Make: Subaru Model: BRZ Year: 2012 Generation Generation Code: ZC6 (First Generation) 👋 Introduction Market Position Vehicle Segment: Compact Sports Car / Rear-Wheel Drive Coupe Competitive Analysis Key Competitors: Mazda MX-5 Miata, Toyota GT86 (global variant), Scion FR-S (North American variant) Key Features Vehicle Philosophy: Lightweight, rear-wheel drive, driver-focused sports coupe; emphasis on handling and driver engagement Manual Value Proposition Benefit To Owner: Empowers owners to perform maintenance and repairs themselves, saving on labor costs and enhancing vehicle understanding Professional Advantage: Provides the same detailed information used by authorized Subaru service centers 📋 Manual Details Coverage Areas Model Years Covered: 2012 Trim Levels Covered: All BRZ trims for the 2012 model year Page Count Estimated Page Count: Hundreds of pages (typical for factory service manuals) Manual Type Manual Type: Workshop Service Manual / Repair Manual / Factory Service Manual Language Language: English Format Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine overhaul, assembly, disassembly, diagnosis, timing, lubrication, cooling system Engine Management: Fuel system, ignition system, emissions control, engine control unit (ECU) diagnosis and reprogramming Transmission: Manual and automatic transmission repair, overhaul, diagnosis, clutch system Drivetrain: Driveshaft, differential, axles, wheel bearings Brakes: Brake system diagnosis, repair, fluid bleeding, ABS system, parking brake Suspension: Front and rear suspension diagnosis, repair, component replacement (shocks, springs, control arms) Steering: Power steering system diagnosis and repair, steering column components Electrical System: Battery, charging system, starting system, lighting, accessories, power windows, mirrors Body And Frame: Body panel repair, interior trim, glass replacement, chassis structure HVAC: Heating, ventilation, and air conditioning system diagnosis and repair Safety Systems: Airbag system diagnosis and repair, seatbelt mechanisms Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks, tire rotation, inspections Step By Step Repair: Detailed instructions for component removal, installation, and repair Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting guides Overhaul Procedures: Comprehensive instructions for rebuilding major components like engines and transmissions Wiring Diagrams: Complete electrical schematics for all vehicle systems Technical Depth Diagnostic Capabilities: Advanced diagnostics, including OBD-II codes, sensor readings, and electronic control module (ECM) functions Repair Scope: Covers everything from basic maintenance to complete engine and transmission overhauls Target Audience: Professional technicians and advanced DIY mechanics 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Full Printable Zoom Capability: Zoom IN/OUT Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Software Requirements Required Software: Adobe PDF Reader, WinRAR Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Code: FA20 Engine Type: 2.0L Naturally Aspirated Boxer-4 Bore X Stroke: 86 mm x 86 mm Compression Ratio: 12.5:1 Valvetrain: DOHC, 16 Valves, Subaru's Dual Active Valve Control System (DVCS) Performance Horsepower: 200 hp @ 7,000 rpm (SAE Net) Torque: 151 lb-ft @ 6,400 rpm (SAE Net) Fuel System Fuel Delivery: Direct Fuel Injection (DFI) and Port Fuel Injection (PFI) - Toyota's D-4S system Recommended Fuel: Premium Unleaded Gasoline (91 octane or higher) Engine Oils Engine Oil Type: SAE 0W-20 Synthetic Engine Oil Capacity: 5.7 US quarts (5.4 liters) with filter 🔧 Transmission Standard Transmission Type: 6-Speed Manual Transmission (Aisin AZ6) Optional Transmission Type: 6-Speed Automatic Transmission with Paddle Shifters Features Clutch Type: Hydraulic Dry Single Plate Clutch (Manual Transmission) Fluid Specifications Manual Transmission Fluid: Subaru Extra-S Gear Oil (or equivalent API GL-5 75W-90) Automatic Transmission Fluid: Subaru ATF HP (or equivalent) 📐 Dimensions Exterior Length: 164.1 inches (4168 mm) Width: 69.9 inches (1775 mm) Height: 50.6 inches (1285 mm) Wheelbase: 101.2 inches (2570 mm) Front Track: 60.0 inches (1525 mm) Rear Track: 60.6 inches (1540 mm) Weights Curb Weight: Approx. 2,700 lbs (1,225 kg) depending on transmission and trim Weight Distribution: Near 50/50 front/rear weight distribution Cargo Trunk Volume: 6.9 cu ft (195 liters) 🛡️ Safety Features Ratings NHTSA Overall Safety Rating: 5-Star (varies slightly by configuration) IIHS Top Safety Pick: Good (Top Safety Pick designations often vary by year and specific test) Active Features Traction Control: Standard Traction Control System (TCS) Stability Control: Standard Vehicle Stability Control (VSC), includes Track Mode ABS: Standard Anti-lock Braking System (ABS) E Brake Assist: Standard Electronic Brake-force Distribution (EBD) and Brake Assist (BA) Passive Features Airbags: Front, side-curtain, and front-seat mounted airbags Seat Design: Sport bucket seats with integrated head restraints 💡 Technology Features Infotainment Infotainment System: Standard touchscreen infotainment system with AM/FM, CD player, USB/iPod integration, Bluetooth connectivity Audio System: Available premium audio system (e.g., 8-speaker system) Driver Assistance Key Driver Features: Limited driver-assistance features for this era; focus is on driver involvement. HID headlights, keyless entry, push-button start were common. Connectivity Bluetooth Functionality: Hands-free calling and audio streaming via Bluetooth 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles or 12 months, whichever comes first Tire Rotation Interval: Every 7,500 miles Cabin Air Filter Replacement: Every 15,000 miles or 12...
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Stichworte: 2012 BRZ Car Cars Subaru
Subaru BRZ 2012 Workshop Service Manual Repair
🏷️ Basic Information
Identification
Make:
Subaru
Model:
BRZ
Year:
2012
Generation
Generation Code:
ZC6 (First Generation)
👋 Introduction
Market Position
Vehicle Segment:
Compact Sports Car / Rear-Wheel Drive Coupe
Competitive Analysis
Key Competitors:
Mazda MX-5 Miata, Toyota GT86 (global variant), Scion FR-S (North American variant)
Key Features
Vehicle Philosophy:
Lightweight, rear-wheel drive, driver-focused sports coupe; emphasis on handling and driver engagement
Manual Value Proposition
Benefit To Owner:
Empowers owners to perform maintenance and repairs themselves, saving on labor costs and enhancing vehicle understanding
Professional Advantage:
Provides the same detailed information used by authorized Subaru service centers
📋 Manual Details
Coverage Areas
Model Years Covered:
2012
Trim Levels Covered:
All BRZ trims for the 2012 model year
Page Count
Estimated Page Count:
Hundreds of pages (typical for factory service manuals)
Manual Type
Manual Type:
Workshop Service Manual / Repair Manual / Factory Service Manual
Language
Language:
English
Format
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine overhaul, assembly, disassembly, diagnosis, timing, lubrication, cooling system
Engine Management:
Fuel system, ignition system, emissions control, engine control unit (ECU) diagnosis and reprogramming
Transmission:
Manual and automatic transmission repair, overhaul, diagnosis, clutch system
Drivetrain:
Driveshaft, differential, axles, wheel bearings
Brakes:
Brake system diagnosis, repair, fluid bleeding, ABS system, parking brake
Suspension:
Front and rear suspension diagnosis, repair, component replacement (shocks, springs, control arms)
Steering:
Power steering system diagnosis and repair, steering column components
Electrical System:
Battery, charging system, starting system, lighting, accessories, power windows, mirrors
Body And Frame:
Body panel repair, interior trim, glass replacement, chassis structure
HVAC:
Heating, ventilation, and air conditioning system diagnosis and repair
Safety Systems:
Airbag system diagnosis and repair, seatbelt mechanisms
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks, tire rotation, inspections
Step By Step Repair:
Detailed instructions for component removal, installation, and repair
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting guides
Overhaul Procedures:
Comprehensive instructions for rebuilding major components like engines and transmissions
Wiring Diagrams:
Complete electrical schematics for all vehicle systems
Technical Depth
Diagnostic Capabilities:
Advanced diagnostics, including OBD-II codes, sensor readings, and electronic control module (ECM) functions
Repair Scope:
Covers everything from basic maintenance to complete engine and transmission overhauls
Target Audience:
Professional technicians and advanced DIY mechanics
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Full Printable
Zoom Capability:
Zoom IN/OUT
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Software Requirements
Required Software:
Adobe PDF Reader, WinRAR
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Code:
FA20
Engine Type:
2.0L Naturally Aspirated Boxer-4
Bore X Stroke:
86 mm x 86 mm
Compression Ratio:
12.5:1
Valvetrain:
DOHC, 16 Valves, Subaru's Dual Active Valve Control System (DVCS)
Performance
Horsepower:
200 hp @ 7,000 rpm (SAE Net)
Torque:
151 lb-ft @ 6,400 rpm (SAE Net)
Fuel System
Fuel Delivery:
Direct Fuel Injection (DFI) and Port Fuel Injection (PFI) - Toyota's D-4S system
Recommended Fuel:
Premium Unleaded Gasoline (91 octane or higher)
Engine Oils
Engine Oil Type:
SAE 0W-20 Synthetic
Engine Oil Capacity:
5.7 US quarts (5.4 liters) with filter
🔧 Transmission
Standard
Transmission Type:
6-Speed Manual Transmission (Aisin AZ6)
Optional
Transmission Type:
6-Speed Automatic Transmission with Paddle Shifters
Features
Clutch Type:
Hydraulic Dry Single Plate Clutch (Manual Transmission)
Fluid Specifications
Manual Transmission Fluid:
Subaru Extra-S Gear Oil (or equivalent API GL-5 75W-90)
Automatic Transmission Fluid:
Subaru ATF HP (or equivalent)
📐 Dimensions
Exterior
Length:
164.1 inches (4168 mm)
Width:
69.9 inches (1775 mm)
Height:
50.6 inches (1285 mm)
Wheelbase:
101.2 inches (2570 mm)
Front Track:
60.0 inches (1525 mm)
Rear Track:
60.6 inches (1540 mm)
Weights
Curb Weight:
Approx. 2,700 lbs (1,225 kg) depending on transmission and trim
Weight Distribution:
Near 50/50 front/rear weight distribution
Cargo
Trunk Volume:
6.9 cu ft (195 liters)
🛡️ Safety Features
Ratings
NHTSA Overall Safety Rating:
5-Star (varies slightly by configuration)
IIHS Top Safety Pick:
Good (Top Safety Pick designations often vary by year and specific test)
Active Features
Traction Control:
Standard Traction Control System (TCS)
Stability Control:
Standard Vehicle Stability Control (VSC), includes Track Mode
ABS:
Standard Anti-lock Braking System (ABS)
E Brake Assist:
Standard Electronic Brake-force Distribution (EBD) and Brake Assist (BA)
Passive Features
Airbags:
Front, side-curtain, and front-seat mounted airbags
Seat Design:
Sport bucket seats with integrated head restraints
💡 Technology Features
Infotainment
Infotainment System:
Standard touchscreen infotainment system with AM/FM, CD player, USB/iPod integration, Bluetooth connectivity
Audio System:
Available premium audio system (e.g., 8-speaker system)
Driver Assistance
Key Driver Features:
Limited driver-assistance features for this era; focus is on driver involvement. HID headlights, keyless entry, push-button start were common.
Connectivity
Bluetooth Functionality:
Hands-free calling and audio streaming via Bluetooth
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 12 months, whichever comes first
Tire Rotation Interval:
Every 7,500 miles
Cabin Air Filter Replacement:
Every 15,000 miles or 12 months
Spark Plug Replacement:
At 60,000 miles (long-life iridium spark plugs)
Brake Fluid Replacement:
Every 30,000 miles or 36 months
Fluid Specifications
Coolant Type:
Subaru Super Coolant (Blue, 50/50 mix with distilled water)
Brake Fluid Spec:
DOT 3 or DOT 4
Known Issues
Oil Consumption:
Some early FA20 engines exhibited higher than expected oil consumption, often addressed with revised piston rings and PCV systems.
Header Cracking:
Some owners reported exhaust manifold (header) cracking issues due to heat cycling; exhaust upgrades are a common aftermarket solution.
Infotainment Reliability:
Early infotainment systems could be prone to glitches or slow response times.
📚 Vehicle History
Brand Heritage
Subaru Heritage:
Subaru is renowned for its horizontally-opposed boxer engines, Symmetrical All-Wheel Drive (though RWD in BRZ), and rally racing heritage.
Model Evolution
Development Collaboration:
Jointly developed with Toyota (as the Toyota GT86/Scion FR-S). The BRZ is Subaru's take on a lightweight, RWD sports coupe.
First Generation Launch:
The first generation (ZC6) debuted in 2012, marking Subaru's return to rear-wheel drive vehicles for the first time in decades.
Production
Manufacturing Plant:
Gunma Manufacturing Plant, Japan
🏆 Awards & Recognition
Recognitions
Initial Reception:
Praised by automotive journalists for its sharp handling, balanced chassis, and affordability in the sports car segment.
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