Mitsubishi Pajero Shogun Montero 2013-2015 Service Repair Shop Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Pajero / Shogun / Montero Generation: Fourth Generation (NW/NS/NT/NW) Model Years: 2013-2015 Regions Covered: Global (referencing common naming conventions) 👋 Introduction Market Position Segment: Large SUV, capable off-road vehicle with a focus on durability and utility. Competitive Analysis Competitors: Toyota Land Cruiser Prado, Nissan Patrol, Land Rover Discovery, Ford Everest. Key Features Vehicle Strengths: Robust construction, excellent off-road capability (Super Select II 4WD system), spacious interior, strong V6 engine option, good towing capacity. Manual Value Proposition Benefit To Owner: Empowers owners to perform routine maintenance and repairs, saving significant costs on labor and preventing common mechanical issues. Manual Usability Ease Of Use: Designed for ease of use with clear, step-by-step instructions, making complex repairs accessible to the average user. 📋 Manual Details Coverage Areas Overall Coverage: Comprehensive service, repair, and maintenance. Specific Systems: Engine, drivetrain, chassis, body, electrical, HVAC, fuel system, emission control. Page Count Estimated Pages: Extensive (specific number not provided, but described as 'full professional quality in depth') Manual Type Type: Service and Repair Shop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine overhaul, internal components, cylinder head, block assembly, lubrication system, cooling system. Engine Electrical: Ignition system, fuel injection, starting system, charging system, engine control unit (ECU) diagnostics. Transmission Manual: Manual transmission service, repair, clutch system. Transmission Automatic: Automatic transmission service, repair, torque converter, valve body, electronic control. Drivetrain: Transfer case, differentials (front and rear), drive shafts, constant velocity (CV) joints, hub assemblies. Suspension And Steering: Front and rear suspension components, shock absorbers, springs, bushings, power steering system, steering gear, steering column. Brakes: Hydraulic system, brake calipers, rotors, pads, parking brake, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution). Body And Frame: Body panel removal and installation, interior trim, exterior trim, door mechanisms, glass, structural components, frame repair. Electrical System Basic: Battery, charging system, lighting (headlights, taillights, interior), horn, wipers, power windows, central locking. Electrical System Advanced: Multi-information display, instrument cluster, body control module (BCM), keyless entry, security system. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant, compressor, condenser, evaporator, climate control unit. Fuel And Emission Control: Fuel tank, fuel pump, fuel lines, injectors, evaporative emission control (EVAP) system, exhaust system. Procedures Included Routine Maintenance: Oil changes, filter replacements (oil, air, fuel, cabin), fluid checks and top-offs, tire rotation, spark plug replacement. Troubleshooting: Diagnostic procedures for common issues, symptom-based troubleshooting guides, diagnostic trouble codes (DTCs). Major Repairs: Engine rebuilds, transmission overhauls, suspension component replacement, brake system repairs, electrical component replacement. Component Replacement: Step-by-step instructions for replacing various parts like alternators, starters, water pumps, radiators, fuel pumps, sensors, etc. Diagnostics: Detailed diagnostic flowcharts, electrical schematics, component testing procedures. Wiring Diagrams: Complete and detailed wiring schematics for all vehicle systems. Technical Depth Depth: Professional quality, in-depth coverage suitable for professional technicians and experienced DIY enthusiasts. Detail Level: Step-by-step instructions with clear pictures and diagrams for all repair areas. 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Searchable Text: Likely searchable text within the PDF for easy navigation. Printability: Printable pages for physical reference. Print Quality Quality: Professional quality, high-resolution images and diagrams. Binding Type Type: N/A (Digital download) Paper Type Type: N/A (Digital download) ⚙️ Engine Specifications Primary Engine Petrol Engine Code V6: 6G75 (3.8L MIVEC SOHC V6) Displacement V6: 3.8 Liters (3828 cc) Horsepower V6: Approximately 240-250 hp (varies slightly by market/year) Torque V6: Approximately 330-340 Nm (varies slightly by market/year) Primary Engine Diesel Engine Code Diesel: 4M41 (3.2L DI-D DOHC Intercooled Turbo Diesel) Displacement Diesel: 3.2 Liters (3200 cc) Horsepower Diesel: Approximately 190-200 hp (varies slightly by market/year) Torque Diesel: Approximately 440-450 Nm (varies slightly by market/year) Fuel System Fuel Type Petrol: Unleaded Gasoline Fuel Type Diesel: Diesel Injection System: Multi-Point Fuel Injection (MPI) for Petrol, Common Rail Direct Injection (CRDI) for Diesel. 🔧 Transmission Standard Transmission Type: 5-speed INVECS-II Automatic Transmission (common) Optional Transmission Type: 5-speed Manual Transmission (less common in some markets) Features Drivetrain System: Super Select II 4WD system with electronically controlled transfer case (offering 2H, 4H, 4HLC, 4LLC modes). Locking Differentials: Rear differential lock (available on some higher trims). 📐 Dimensions Exterior Length Mm: 4695 - 4900 (depending on bumper/spare tire carrier) Width Mm: 1895 - 1900 Height Mm: 1890 - 1905 Weights Curb Weight Kg: 2100 - 2350 (depending on engine and trim) Gross Vehicle Weight Rating Kg: 2800 - 2950 🛡️ Safety Features Ratings Ancap Rating: 5-Star (for models tested, e.g., Australia) Active Features Stability Control: Active Stability Control (ASC), Active Traction Control (ATC). Braking Systems: ABS, EBD, Brake Assist (BA). Passive Features Airbags: Front airbags, side airbags, curtain airbags (depending on trim). Seatbelts: Pre-tensioner and force limiter seatbelts. 💡 Technology Features Infotainment Display: Touchscreen infotainment system (e.g., Rockford Fosgate audio system on higher trims) with CD/DVD, MP3, and potentially navigation. Connectivity: Bluetooth...
Complete and detailed wiring schematics for all vehicle systems.
Technical Depth
Depth:
Professional quality, in-depth coverage suitable for professional technicians and experienced DIY enthusiasts.
Detail Level:
Step-by-step instructions with clear pictures and diagrams for all repair areas.
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Searchable Text:
Likely searchable text within the PDF for easy navigation.
Printability:
Printable pages for physical reference.
Print Quality
Quality:
Professional quality, high-resolution images and diagrams.
Binding Type
Type:
N/A (Digital download)
Paper Type
Type:
N/A (Digital download)
⚙️ Engine Specifications
Primary Engine Petrol
Engine Code V6:
6G75 (3.8L MIVEC SOHC V6)
Displacement V6:
3.8 Liters (3828 cc)
Horsepower V6:
Approximately 240-250 hp (varies slightly by market/year)
Torque V6:
Approximately 330-340 Nm (varies slightly by market/year)
Primary Engine Diesel
Engine Code Diesel:
4M41 (3.2L DI-D DOHC Intercooled Turbo Diesel)
Displacement Diesel:
3.2 Liters (3200 cc)
Horsepower Diesel:
Approximately 190-200 hp (varies slightly by market/year)
Torque Diesel:
Approximately 440-450 Nm (varies slightly by market/year)
Fuel System
Fuel Type Petrol:
Unleaded Gasoline
Fuel Type Diesel:
Diesel
Injection System:
Multi-Point Fuel Injection (MPI) for Petrol, Common Rail Direct Injection (CRDI) for Diesel.
🔧 Transmission
Standard Transmission
Type:
5-speed INVECS-II Automatic Transmission (common)
Optional Transmission
Type:
5-speed Manual Transmission (less common in some markets)
Features
Drivetrain System:
Super Select II 4WD system with electronically controlled transfer case (offering 2H, 4H, 4HLC, 4LLC modes).
Locking Differentials:
Rear differential lock (available on some higher trims).
📐 Dimensions
Exterior
Length Mm:
4695 - 4900 (depending on bumper/spare tire carrier)
Width Mm:
1895 - 1900
Height Mm:
1890 - 1905
Weights
Curb Weight Kg:
2100 - 2350 (depending on engine and trim)
Gross Vehicle Weight Rating Kg:
2800 - 2950
🛡️ Safety Features
Ratings
Ancap Rating:
5-Star (for models tested, e.g., Australia)
Active Features
Stability Control:
Active Stability Control (ASC), Active Traction Control (ATC).
Braking Systems:
ABS, EBD, Brake Assist (BA).
Passive Features
Airbags:
Front airbags, side airbags, curtain airbags (depending on trim).
Seatbelts:
Pre-tensioner and force limiter seatbelts.
💡 Technology Features
Infotainment
Display:
Touchscreen infotainment system (e.g., Rockford Fosgate audio system on higher trims) with CD/DVD, MP3, and potentially navigation.
Connectivity:
Bluetooth connectivity for hands-free calling and audio streaming, USB and AUX inputs.
Driver Assistance
Cruise Control:
Standard cruise control.
Parking Aids:
Rear parking sensors and reversing camera on higher trim levels.
Lighting Technology:
Xenon HID headlights (on some models/trims), automatic headlights.
🔧 Maintenance
Service Intervals Oil
Engine Oil Change:
Typically every 15,000 km or 12 months (whichever comes first) for gasoline, or 10,000 km or 12 months for diesel, depending on driving conditions.
Service Intervals Filters
Oil Filter:
Replace with oil change.
Air Filter:
Inspect every 15,000 km, replace as needed or every 30,000-45,000 km.
Cabin Air Filter:
Replace every 20,000-30,000 km.
Fluid Specifications
Engine Oil Type:
API SN or ILSAC GF-5, SAE 5W-30 or 10W-30 (refer to specific market manual for exact spec, e.g., Castrol EDGE 5W-30 is often recommended).
Engine Oil Capacity V6:
Approx. 4.8 Liters (with filter)
Engine Oil Capacity Diesel:
Approx. 6.7 Liters (with filter)
Coolant Type:
Mitsubishi Diaqueen Super Long Life Coolant (Green or Pink depending on variant).
Transmission Fluid Auto:
Diaqueen ATF-J2 or equivalent (specific Dexron III/VI might be compatible, but manual confirmation is best).
Transmission Fluid Manual:
Diaqueen Super Hypoid Gear Oil GL-5 75W-85 or 75W-90.
Differential Fluid:
Diaqueen Super Hypoid Gear Oil GL-5 75W-90.
Known Issues
Diesel Glow Plugs:
Potential failure of glow plugs leading to hard starting in cold weather, especially on the 4M41 engine.
Exhaust Gas Recirculation Egr:
EGR valve clogging can lead to reduced power and check engine lights, particularly with diesel engines.
Suspension Bushings:
Wear and tear on suspension bushings can lead to clunks and degraded handling over time, especially with heavy off-road use.
Air Conditioning Compressor:
While generally robust, AC compressor issues can arise, requiring specific diagnostic procedures covered in the manual.
📚 Vehicle History
Brand Heritage
Heritage:
Mitsubishi has a long history of producing rugged and capable off-road vehicles, with the Pajero lineage dating back to 1982.
Model Evolution
Fourth Generation:
The NW Pajero (2013-2015) was the final iteration of the fourth generation, receiving updates including improved engine management, updated infotainment, and revised styling.
Production
Manufacturing Location:
Japan (primarily Mizushima Plant)
🏆 Awards & Recognition
Recognitions
Offroad Awards:
While specific awards for the 2013-2015 model might be scarce, the Pajero lineage is renowned for its Dakar Rally success and general off-road prowess.
Ratings
Consumer Reviews:
Generally positive for its off-road capability, durability, and value for money, though often criticized for its older platform and fuel economy compared to newer competitors.
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