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Aprilia SXV RXV 450 550 2013 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: SXV 450/550 Model Variant: RXV 450/550 Year: 2013 Codes Engine Code 450: V990 (derived, actual SXV designation might differ but based on V-twin architecture) Engine Code 550: V990 (derived, actual SXV designation might differ but based on V-twin architecture) 👋 Introduction Market Position Vehicle Type: High-performance Supermoto/Motocross hybrid motorcycle. Target Audience: Enthusiasts, racers, mechanics working on Aprilia SXV/RXV models. Competitive Analysis Competitors: KTM EXC/SMR, Husqvarna SMR/TE, GasGas SM/EC. Key Features Design Philosophy: V-twin engine in a lightweight chassis, bridging road legality with off-road capability. Unique Selling Points: Powerful V-twin engine, advanced chassis geometry, premium suspension components. 📋 Manual Details Coverage Areas Manual Type: Full Service Repair Manual Language: English Format: Digital (likely PDF) Page Count Estimate: Comprehensive (exact count not provided, but described as 'very detailed') 📖 Manual Coverage Systems Covered Engine Mechanical: Engine overhaul, piston, rings, valves, camshafts, crankshaft, cylinder head, cooling system, lubrication system. Fuel System: Fuel injection system, throttle body, fuel pump, injectors, fuel pressure regulator. Ignition System: Ignition coils, spark plugs, ECU control. Transmission: Clutch operation, gearbox components, gear selection, maintenance, and repair. Chassis And Frame: Frame inspection, alignment, welding procedures (if applicable). Suspension: Front forks (Marzocchi or similar), rear shock absorber (Sachs or similar), linkage, bearings, adjustments, and overhaul. Brakes: Brake system diagnosis, caliper overhaul, master cylinder service, bleeding procedures, pad and rotor replacement. Electrical System: Wiring diagrams, starter motor, battery, alternator, lighting, fuses, relays, ECU diagnostics. Exhaust System: Exhaust manifold, muffler, catalytic converter (if applicable), lambda sensor. Cooling System: Radiator, hoses, thermostat, water pump, coolant specifications. Bodywork And Trim: Fairings, seat, fuel tank, fenders, mounting hardware. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment, spark plug replacement, air filter cleaning/replacement. Troubleshooting: Diagnostic charts, common problems and solutions, error code interpretation. Component Repair: Detailed step-by-step instructions for disassembling, inspecting, repairing, and reassembling all major vehicle components. Rebuilding Procedures: Comprehensive guides for engine and gearbox rebuilds. Wiring Diagrams: Complete electrical system schematics for fault finding and repairs. Torque Specifications: Precise torque values for all critical fasteners. Fluid Capacities: Correct fluid types and capacities for engine oil, coolant, brake fluid, transmission oil. Technical Depth Depth Level: Complete workshop level, covering everything from basic checks to full engine and transmission rebuilds. Diagnostic Capabilities: Advanced diagnostic procedures for engine management and electrical systems. 📊 Manual Specifications File Format File Type: PDF Searchable Text: Likely searchable (standard for quality digital manuals). Print Quality: High resolution for clear diagrams and text. Binding Type: N/A (Digital) Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, V-twin (90-degree) Displacement 450: 449 cc Displacement 550: 549 cc Bore X Stroke 450: Approx. 78 mm x 52.3 mm (typical for this engine family) Bore X Stroke 550: Approx. 85 mm x 102 mm (typical for this engine family) Valve Train: DOHC, 4 valves per cylinder Cooling System: Liquid-cooled Performance Horsepower 450 Est: Approx. 50-55 hp Horsepower 550 Est: Approx. 60-65 hp Torque 450 Est: Approx. 30-33 lb-ft Torque 550 Est: Approx. 36-40 lb-ft Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Keihin or similar Fuel Type: Unleaded gasoline, minimum 91 octane (RON+MON)/2 Ignition System: Electronic ignition, dual spark plugs per cylinder 🔧 Transmission Standard Transmission Type: 6-speed sequential manual Clutch Type: Wet multi-plate, hydraulic actuation Optional Optional Gear Ratios: Not typically offered, custom racing options may exist. Features Final Drive: Chain drive 📐 Dimensions Exterior Wheelbase: Approx. 1460-1490 mm (varies slightly by model year/variant) Seat Height: Approx. 900-910 mm Weights Dry Weight 450: Approx. 120-125 kg Dry Weight 550: Approx. 125-130 kg Fuel Tank Capacity: Approx. 7-8 Liters 🛡️ Safety Features Ratings Safety Certification: ECE, DOT (for street-legal versions, if applicable). Performance-oriented, not crash-test rated like cars. Active Features Braking System: Hydraulic disc brakes front and rear, typically with performance calipers (e.g., Brembo). Tire Specifications: Supermoto or mixed-terrain tires, front typically 17-inch, rear typically 17-inch. Passive Features Frame Construction: Chromoly steel or aluminum trellis frame for rigidity and light weight. 💡 Technology Features Infotainment Instrumentation: Digital or analog/digital combination instrument cluster showing speed, RPM, odometer, trip meter, fuel level, etc. Driver Assistance Traction Control: Not typically standard on this model, may be present on specific racing variants. ABS: Not standard on most SXV/RXV models of this era; ABS was an option or introduced on later iterations. Connectivity Diagnostic Ports: On-board diagnostics (OBD) port for electronic fault diagnosis. 🔧 Maintenance Service Intervals Engine Oil Change: Every 3,000-5,000 km or annually, whichever comes first (refer to manual for exact spec). Air Filter Cleaning: Every 1,000-2,000 km, depending on riding conditions. Spark Plug Replacement: Every 6,000-10,000 km, depending on plug type. Chain And Sprocket Inspection: Regularly (e.g., every 500 km), adjust tension as needed. Fluid Specifications Engine Oil Type: High-quality synthetic motorcycle oil, API SG or higher, JASO MA/MA2, viscosity typically 10W-40 or 15W-50 (verify in...
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Aprilia SXV RXV 450 550 2013 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
SXV 450/550
Model Variant:
RXV 450/550
Year:
2013
Codes
Engine Code 450:
V990 (derived, actual SXV designation might differ but based on V-twin architecture)
Engine Code 550:
V990 (derived, actual SXV designation might differ but based on V-twin architecture)
👋 Introduction
Market Position
Vehicle Type:
High-performance Supermoto/Motocross hybrid motorcycle.
Target Audience:
Enthusiasts, racers, mechanics working on Aprilia SXV/RXV models.
Competitive Analysis
Competitors:
KTM EXC/SMR, Husqvarna SMR/TE, GasGas SM/EC.
Key Features
Design Philosophy:
V-twin engine in a lightweight chassis, bridging road legality with off-road capability.
Unique Selling Points:
Powerful V-twin engine, advanced chassis geometry, premium suspension components.
📋 Manual Details
Coverage Areas
Manual Type:
Full Service Repair Manual
Language:
English
Format:
Digital (likely PDF)
Page Count Estimate:
Comprehensive (exact count not provided, but described as 'very detailed')
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine overhaul, piston, rings, valves, camshafts, crankshaft, cylinder head, cooling system, lubrication system.
Fuel System:
Fuel injection system, throttle body, fuel pump, injectors, fuel pressure regulator.
Ignition System:
Ignition coils, spark plugs, ECU control.
Transmission:
Clutch operation, gearbox components, gear selection, maintenance, and repair.
Chassis And Frame:
Frame inspection, alignment, welding procedures (if applicable).
Suspension:
Front forks (Marzocchi or similar), rear shock absorber (Sachs or similar), linkage, bearings, adjustments, and overhaul.
Brakes:
Brake system diagnosis, caliper overhaul, master cylinder service, bleeding procedures, pad and rotor replacement.
Electrical System:
Wiring diagrams, starter motor, battery, alternator, lighting, fuses, relays, ECU diagnostics.
Exhaust System:
Exhaust manifold, muffler, catalytic converter (if applicable), lambda sensor.
Cooling System:
Radiator, hoses, thermostat, water pump, coolant specifications.
Bodywork And Trim:
Fairings, seat, fuel tank, fenders, mounting hardware.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, spark plug replacement, air filter cleaning/replacement.
Troubleshooting:
Diagnostic charts, common problems and solutions, error code interpretation.
Component Repair:
Detailed step-by-step instructions for disassembling, inspecting, repairing, and reassembling all major vehicle components.
Rebuilding Procedures:
Comprehensive guides for engine and gearbox rebuilds.
Wiring Diagrams:
Complete electrical system schematics for fault finding and repairs.
Torque Specifications:
Precise torque values for all critical fasteners.
Fluid Capacities:
Correct fluid types and capacities for engine oil, coolant, brake fluid, transmission oil.
Technical Depth
Depth Level:
Complete workshop level, covering everything from basic checks to full engine and transmission rebuilds.
Diagnostic Capabilities:
Advanced diagnostic procedures for engine management and electrical systems.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Likely searchable (standard for quality digital manuals).
Print Quality:
High resolution for clear diagrams and text.
Binding Type:
N/A (Digital)
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, V-twin (90-degree)
Displacement 450:
449 cc
Displacement 550:
549 cc
Bore X Stroke 450:
Approx. 78 mm x 52.3 mm (typical for this engine family)
Bore X Stroke 550:
Approx. 85 mm x 102 mm (typical for this engine family)
Valve Train:
DOHC, 4 valves per cylinder
Cooling System:
Liquid-cooled
Performance
Horsepower 450 Est:
Approx. 50-55 hp
Horsepower 550 Est:
Approx. 60-65 hp
Torque 450 Est:
Approx. 30-33 lb-ft
Torque 550 Est:
Approx. 36-40 lb-ft
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), Keihin or similar
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON+MON)/2
Ignition System:
Electronic ignition, dual spark plugs per cylinder
🔧 Transmission
Standard
Transmission Type:
6-speed sequential manual
Clutch Type:
Wet multi-plate, hydraulic actuation
Optional
Optional Gear Ratios:
Not typically offered, custom racing options may exist.
Features
Final Drive:
Chain drive
📐 Dimensions
Exterior
Wheelbase:
Approx. 1460-1490 mm (varies slightly by model year/variant)
Seat Height:
Approx. 900-910 mm
Weights
Dry Weight 450:
Approx. 120-125 kg
Dry Weight 550:
Approx. 125-130 kg
Fuel Tank Capacity:
Approx. 7-8 Liters
🛡️ Safety Features
Ratings
Safety Certification:
ECE, DOT (for street-legal versions, if applicable). Performance-oriented, not crash-test rated like cars.
Active Features
Braking System:
Hydraulic disc brakes front and rear, typically with performance calipers (e.g., Brembo).
Tire Specifications:
Supermoto or mixed-terrain tires, front typically 17-inch, rear typically 17-inch.
Passive Features
Frame Construction:
Chromoly steel or aluminum trellis frame for rigidity and light weight.
💡 Technology Features
Infotainment
Instrumentation:
Digital or analog/digital combination instrument cluster showing speed, RPM, odometer, trip meter, fuel level, etc.
Driver Assistance
Traction Control:
Not typically standard on this model, may be present on specific racing variants.
ABS:
Not standard on most SXV/RXV models of this era; ABS was an option or introduced on later iterations.
Connectivity
Diagnostic Ports:
On-board diagnostics (OBD) port for electronic fault diagnosis.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000-5,000 km or annually, whichever comes first (refer to manual for exact spec).
Air Filter Cleaning:
Every 1,000-2,000 km, depending on riding conditions.
Spark Plug Replacement:
Every 6,000-10,000 km, depending on plug type.
Chain And Sprocket Inspection:
Regularly (e.g., every 500 km), adjust tension as needed.
Fluid Specifications
Engine Oil Type:
High-quality synthetic motorcycle oil, API SG or higher, JASO MA/MA2, viscosity typically 10W-40 or 15W-50 (verify in manual).
Coolant Type:
Ethylene glycol-based coolant with anti-corrosion additives, typically a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 4 or DOT 5.1 (verify in manual).
Clutch Fluid Type:
DOT 4 or DOT 5.1 (verify in manual).
Transmission Oil Type:
Separate transmission oil may be specified, or engine oil may serve this purpose (verify in manual).
Known Issues
Common Wear Items:
Clutch plates, wheel bearings, steering head bearings, suspension seals, fuel pump assembly.
Engine Specific Considerations:
V-twin engines can be sensitive to correct oil levels and regular maintenance. Potential for valve guide wear over high mileage.
Electrical System Quirks:
Wiring harness integrity, stator output, and ECU reliability can be areas requiring attention on higher mileage bikes.
📚 Vehicle History
Brand Heritage
Brand Origin:
Italian manufacturer, known for performance and racing motorcycles.
Model Evolution
Previous Generations:
SXV/RXV models have a history dating back to the mid-2000s, evolving through engine sizes and chassis updates.
Production
Production Period Model:
The SXV/RXV platform has seen production runs across various years, with the 2013 model being a specific iteration.
Manufacturing Location:
Italy
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