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KTM 350 EXC-F 2013 Service Repair Manual

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🏷️ Basic Information Identification Make: KTM Model: 350 EXC-F Year: 2013 Generation Platform: KTM EXC Series Codes Model Variant Codes: • EU • AUS • SIX DAYS EU • USA 👋 Introduction Market Position Target Audience: Do-it-yourself owners, professional motorcycle technicians Competitive Analysis Advantages Over Print: Lower cost, convenience of digital format, easy searchability, selective printing Key Features Content Detail: Hundreds of photos and illustrations, step-by-step instructions based on complete disassembly Value Proposition Cost Savings: Significant savings compared to professional mechanic labor costs Delivery Delivery Method: Speed Download Licensing Licensing Terms: No extra fees, no expiry dates 📋 Manual Details Coverage Areas Covered Regions: European Union (EU), Australia (AUS), United States (USA) Model Variants Covered: KTM 350 EXC-F (Standard), KTM 350 EXC-F Six Days (special edition with specific components and graphics) Page Count Estimated Page Count: Hundreds of Pages Manual Type Type: Service Repair Manual / Workshop Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine top end, Clutch, Lubrication system, Fuel system, Cooling system Chassis Systems: Fork, Triple Clamp, Handlebar, Controls, Shock Absorber, Swingarm, Frame, Steering Electrical Systems: Lighting System, Battery, Electrical System (comprehensive) Drivetrain Systems: Crankshaft, Transmission, Wheels/Tires, Final Drive Other Systems: Exhaust, Air Filter, Brakes, Suspension, Storage Wheels And Tires: Wheel removal/installation, tire replacement, spoke tensioning (if applicable). Exhaust System: Exhaust system removal, installation, and component inspection. Air Filter System: Air filter box removal, air filter cleaning/replacement, and sealing procedures. Procedures Included Maintenance Procedures: Standard maintenance, Fluid changes, Filter replacements, Component checks Repair Procedures: Complete disassembly and reassembly, Engine rebuild, Suspension service, Brake system repair, Electrical troubleshooting and repair Troubleshooting: Diagnostic procedures, Fault identification, Symptom-based troubleshooting Engine Removal Installation: Step-by-step guide for removing and reinstalling the engine from the chassis. Crankshaft Transmission Service: Detailed procedures for servicing the crankshaft and transmission components. Brake System Service: Brake fluid bleeding, pad replacement, caliper service, and rotor inspection. Suspension Service: Fork seal replacement, oil changes, shock absorber servicing, and spring adjustments. Technical Depth Depth: Comprehensive factory-level detail, suitable for DIY enthusiasts and experienced mechanics Visual Aid Detail: Hundreds of photos and illustrations to guide through procedures. Wiring Diagrams: Includes comprehensive electrical system diagrams for troubleshooting. 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Printable (entire manual or select pages) Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) Compatibility Operating Systems: All Windows Versions, Mac OS Accessibility Access Methods: Desktop PCs, Laptops, Smartphones, Tablets, Web Browsers Software Requirements Required Software: Adobe Acrobat Reader, WinZip (free to download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke single-cylinder, liquid-cooled Displacement: 349.7 cc (21.35 cu in) Performance Bore X Stroke: 83 mm x 64.5 mm (3.27 x 2.54 in) Compression Ratio: 12.3:1 (typical for this generation) Fuel System Fuel Delivery: Fuel Injection (Keihin EFI, typically 42mm throttle body) Fuel Type: Unleaded gasoline, minimum 91 octane (RON + MON)/2 Lubrication System Oil Capacity: Approximately 1.1 liters (1.16 US qt) with filter change (specific value to be confirmed in manual) Cooling System Coolant Type: Water-glycol mixture (e.g., Motorex Coolant M3.0) Engine Top End Valve Train: DOHC (Double Overhead Camshaft), 4 valves per cylinder 🔧 Transmission Standard Type: 6-speed constant mesh Features Clutch Type: Wet multi-disc clutch (hydraulically operated) Fluid Specifications Transmission Oil: Specific gear oil (e.g., Motorex Gear Oil 75W/80) 📐 Dimensions Weights Dry Weight: Approximately 110 kg (242.5 lbs) (without fuel) Wet Weight: Approximately 117 kg (258 lbs) (with fuel, varies) Fuel Capacity: 9.5 liters (2.51 US gal) 🛡️ Safety Features Active Features Braking System: Hydraulic disc brakes (front and rear) with Brembo calipers Suspension Adjustment: Adjustable WP USD front forks and WP monoshock rear suspension for tailored handling and stability Passive Features Frame Construction: Chromium-molybdenum steel central double-cradle frame for strength and rigidity 💡 Technology Features Infotainment Instrumentation: Digital multi-function dashboard displaying speed, RPM, trip meters, clock, engine hours. Driver Assistance Traction Control: Not typically equipped on this model year, focus is on rider control and mechanical grip. Connectivity Connectivity Features: No integrated smartphone or Bluetooth connectivity. Engine Management Engine Control Unit: Electronic fuel injection (EFI) managed by an ECU, allowing for precise fuel delivery and ignition timing. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10-15 operating hours or annually (refer to manual for exact recommendations) Air Filter Cleaning: Regular cleaning every few rides, depending on conditions Valve Clearance Check: Typically every 50-100 operating hours (refer to manual for specific interval) Fluid Specifications Engine Oil Grade: Fully synthetic motorcycle oil, typically 10W-50 (e.g., Motorex Power Synt 4T 10W-50) Brake Fluid Type: DOT 4 Known Issues Common Wear Items: Clutch plates, brake pads, chain and sprockets, air filter foam degradation (typical for off-road use) Engine Maintenance: Importance of regular oil changes and keeping the air filter clean to prevent premature engine wear. 📚 Vehicle History Brand Heritage Heritage: KTM,...
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KTM 350 EXC-F 2013 Service Repair Manual
🏷️ Basic Information
Identification
Make:
KTM
Model:
350 EXC-F
Year:
2013
Generation
Platform:
KTM EXC Series
Codes
Model Variant Codes:
• EU
• AUS
• SIX DAYS EU
• USA
👋 Introduction
Market Position
Target Audience:
Do-it-yourself owners, professional motorcycle technicians
Competitive Analysis
Advantages Over Print:
Lower cost, convenience of digital format, easy searchability, selective printing
Key Features
Content Detail:
Hundreds of photos and illustrations, step-by-step instructions based on complete disassembly
Value Proposition
Cost Savings:
Significant savings compared to professional mechanic labor costs
Delivery
Delivery Method:
Speed Download
Licensing
Licensing Terms:
No extra fees, no expiry dates
📋 Manual Details
Coverage Areas
Covered Regions:
European Union (EU), Australia (AUS), United States (USA)
Model Variants Covered:
KTM 350 EXC-F (Standard), KTM 350 EXC-F Six Days (special edition with specific components and graphics)
Page Count
Estimated Page Count:
Hundreds of Pages
Manual Type
Type:
Service Repair Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine top end, Clutch, Lubrication system, Fuel system, Cooling system
Chassis Systems:
Fork, Triple Clamp, Handlebar, Controls, Shock Absorber, Swingarm, Frame, Steering
Electrical Systems:
Lighting System, Battery, Electrical System (comprehensive)
Drivetrain Systems:
Crankshaft, Transmission, Wheels/Tires, Final Drive
Other Systems:
Exhaust, Air Filter, Brakes, Suspension, Storage
Wheels And Tires:
Wheel removal/installation, tire replacement, spoke tensioning (if applicable).
Exhaust System:
Exhaust system removal, installation, and component inspection.
Air Filter System:
Air filter box removal, air filter cleaning/replacement, and sealing procedures.
Procedures Included
Maintenance Procedures:
Standard maintenance, Fluid changes, Filter replacements, Component checks
Repair Procedures:
Complete disassembly and reassembly, Engine rebuild, Suspension service, Brake system repair, Electrical troubleshooting and repair
Troubleshooting:
Diagnostic procedures, Fault identification, Symptom-based troubleshooting
Engine Removal Installation:
Step-by-step guide for removing and reinstalling the engine from the chassis.
Crankshaft Transmission Service:
Detailed procedures for servicing the crankshaft and transmission components.
Brake System Service:
Brake fluid bleeding, pad replacement, caliper service, and rotor inspection.
Suspension Service:
Fork seal replacement, oil changes, shock absorber servicing, and spring adjustments.
Technical Depth
Depth:
Comprehensive factory-level detail, suitable for DIY enthusiasts and experienced mechanics
Visual Aid Detail:
Hundreds of photos and illustrations to guide through procedures.
Wiring Diagrams:
Includes comprehensive electrical system diagrams for troubleshooting.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Printable (entire manual or select pages)
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
Compatibility
Operating Systems:
All Windows Versions, Mac OS
Accessibility
Access Methods:
Desktop PCs, Laptops, Smartphones, Tablets, Web Browsers
Software Requirements
Required Software:
Adobe Acrobat Reader, WinZip (free to download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke single-cylinder, liquid-cooled
Displacement:
349.7 cc (21.35 cu in)
Performance
Bore X Stroke:
83 mm x 64.5 mm (3.27 x 2.54 in)
Compression Ratio:
12.3:1 (typical for this generation)
Fuel System
Fuel Delivery:
Fuel Injection (Keihin EFI, typically 42mm throttle body)
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON + MON)/2
Lubrication System
Oil Capacity:
Approximately 1.1 liters (1.16 US qt) with filter change (specific value to be confirmed in manual)
Cooling System
Coolant Type:
Water-glycol mixture (e.g., Motorex Coolant M3.0)
Engine Top End
Valve Train:
DOHC (Double Overhead Camshaft), 4 valves per cylinder
🔧 Transmission
Standard
Type:
6-speed constant mesh
Features
Clutch Type:
Wet multi-disc clutch (hydraulically operated)
Fluid Specifications
Transmission Oil:
Specific gear oil (e.g., Motorex Gear Oil 75W/80)
📐 Dimensions
Weights
Dry Weight:
Approximately 110 kg (242.5 lbs) (without fuel)
Wet Weight:
Approximately 117 kg (258 lbs) (with fuel, varies)
Fuel Capacity:
9.5 liters (2.51 US gal)
🛡️ Safety Features
Active Features
Braking System:
Hydraulic disc brakes (front and rear) with Brembo calipers
Suspension Adjustment:
Adjustable WP USD front forks and WP monoshock rear suspension for tailored handling and stability
Passive Features
Frame Construction:
Chromium-molybdenum steel central double-cradle frame for strength and rigidity
💡 Technology Features
Infotainment
Instrumentation:
Digital multi-function dashboard displaying speed, RPM, trip meters, clock, engine hours.
Driver Assistance
Traction Control:
Not typically equipped on this model year, focus is on rider control and mechanical grip.
Connectivity
Connectivity Features:
No integrated smartphone or Bluetooth connectivity.
Engine Management
Engine Control Unit:
Electronic fuel injection (EFI) managed by an ECU, allowing for precise fuel delivery and ignition timing.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10-15 operating hours or annually (refer to manual for exact recommendations)
Air Filter Cleaning:
Regular cleaning every few rides, depending on conditions
Valve Clearance Check:
Typically every 50-100 operating hours (refer to manual for specific interval)
Fluid Specifications
Engine Oil Grade:
Fully synthetic motorcycle oil, typically 10W-50 (e.g., Motorex Power Synt 4T 10W-50)
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
Clutch plates, brake pads, chain and sprockets, air filter foam degradation (typical for off-road use)
Engine Maintenance:
Importance of regular oil changes and keeping the air filter clean to prevent premature engine wear.
📚 Vehicle History
Brand Heritage
Heritage:
KTM, known for its off-road racing pedigree ('Ready to Race'), has consistently produced high-performance dual-sport and enduro motorcycles.
Model Evolution
Generation:
The 350 EXC-F represents a significant development in KTM's enduro line, offering a balance of power and manageability, filling a niche between 250 and 450cc models.
Production
Manufacturing Location:
Austria (KTM AG)
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