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Hino 238 258LP 268 338 Series Complete Workshop Service Repair Manual 2014 2015

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🏷️ Basic Information Identification Make: Hino Model: 238, 258LP, 268, 338 Series Year: 2014, 2015 Codes Manual Product Name: Hino 238 258LP 268 338 Series Complete Workshop Service Repair Manual 2014 2015 PDF Download 👋 Introduction Market Position Segment: Light-duty Commercial Trucks (Class 5-7) Target Audience: Hino truck owners, fleet maintenance personnel, independent repair shops, and automotive technicians specializing in commercial vehicles. Competitive Analysis Competitors: Isuzu F-Series, Freightliner M2 Series, Kenworth T170/T270/T370, Peterbilt 330/337. Key Features Manual Benefit: Provides comprehensive, step-by-step instructions for all repair and maintenance tasks, enabling efficient and accurate servicing. Vehicle Reputation: Hino trucks are known for their reliability, fuel efficiency, and durable powertrains, making them a popular choice for various commercial applications. 📋 Manual Details Coverage Areas Geographic Coverage: Global (with region-specific variations potentially noted) Vehicle Series Covered: Hino 238, Hino 258LP, Hino 268, Hino 338 Page Count Estimated Page Count: Over 1000 pages (typical for comprehensive workshop manuals) Manual Type Type: Complete Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Engine Mechanical, Fuel System, Lubrication System, Cooling System, Starting System, Ignition System (if applicable to diesel), Exhaust System, Turbocharging System, Emission Controls Transmission: Manual Transmission, Automatic Transmission (if equipped), Clutch, Drivetrain Components (Driveshafts, Differentials) Brakes: Brake System (Hydraulic, Air Brakes where applicable), Parking Brake, ABS System (if equipped) Electrical: Charging System, Starting System, Lighting System, Instruments and Gauges, Wiper and Washer System, Horn, Power Accessories, Fuses and Relays, Wiring Diagrams Chassis: Steering System, Suspension System (Front and Rear), Wheels and Tires, Frame and Body Mounting Body: Body Exterior (Panels, Doors, Hood, Bumpers), Body Interior (Trim, Seats, Upholstery), HVAC System (Heating, Ventilation, Air Conditioning), Safety Restraints (Seatbelts, Airbags if applicable) Procedures Included Maintenance: Scheduled Maintenance, Fluid Changes, Filter Replacements, Lubrication Points, Inspections Repair: Component Removal and Installation, Overhaul Procedures, Component Reassembly Troubleshooting: Diagnostic Charts, Symptom-Based Troubleshooting, Fault Code Interpretation (if applicable via OBD) Specifications: Torque Specifications, Clearances, Dimensions, Electrical Values Diagnostics: On-Board Diagnostics (OBD) procedures, Diagnostic Trouble Code (DTC) explanations and clearing, Scan Tool usage guidance Technical Depth Depth: Comprehensive: Covers everything from basic maintenance and fluid checks to complete engine and transmission rebuilds, intricate electrical system diagnostics, and body component repair. 📊 Manual Specifications File Format Format: PDF Searchability: Typically searchable text within the PDF for easy navigation and keyword finding. Print Quality Quality: High resolution, suitable for printing individual pages or sections as needed. Binding Type Type: N/A (Digital Download) Paper Type Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Model 1: Hino J08E-TN (Turbocharged Inline 6-Cylinder Diesel) Engine Displacement 1: 7.7 Liters (469 cubic inches) Engine Hp 1: Varies by model and configuration, typically ranging from 210-260 HP Engine Torque 1: Varies by model and configuration, typically ranging from 520-750 lb-ft Fuel System: Common Rail Direct Injection (CRDI), Turbocharged with Intercooler Emission Controls 1: Diesel Particulate Filter (DPF), Selective Catalytic Reduction (SCR) with Diesel Exhaust Fluid (DEF) injection, Exhaust Gas Recirculation (EGR). Cooling System 1: Pressurized, liquid-cooled system with a radiator, fan, and thermostat. 🔧 Transmission Standard Transmission Type Standard: Allison 2000 Series (Automatic) is common in many configurations. Optional Transmission Type Optional: Eaton Fuller (Manual) or other Allison models depending on specific chassis and GVWR. Features Transmission Cooling: Often equipped with auxiliary transmission coolers for extended duty cycles. Gear Ratios: Specific gear ratios vary significantly by transmission model and application; the manual will detail these. 📐 Dimensions Exterior Wheelbase: Highly variable based on configuration, typically ranging from 130 to 240 inches. Gvwr Range: 25,500 lbs to 33,000 lbs (Class 5-7). Weights Curb Weight: Varies significantly with body style and configuration, typically 10,000 - 15,000 lbs. Payload Capacity: Dependent on GVWR and curb weight, typically 10,000 - 20,000 lbs. 🛡️ Safety Features Ratings Crash Testing: Commercial trucks are typically tested to specific FMVSS (Federal Motor Vehicle Safety Standards) rather than consumer NCAP ratings. The manual will cover relevant safety systems. Active Features ABS: Anti-lock Braking System (ABS) is standard on most models. Traction Control: May be available or standard depending on configuration and year. Passive Features Seatbelts: Three-point seatbelts for driver and passenger. Airbags: Driver airbag is standard. Passenger airbag availability may vary. 💡 Technology Features Infotainment Radio Options: Basic AM/FM/CD/MP3 radios, with optional USB ports and Bluetooth connectivity available on some trims. Driver Assistance Dashboard Indicators: Comprehensive warning lamps and indicators for engine, brakes, transmission, and emissions systems. Manual provides explanations. Connectivity Diagnostics Port: OBD-II compliant diagnostic port for engine and chassis diagnostics. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000-15,000 miles or 6-12 months, depending on operating conditions. Consult the manual for exact intervals for specific J08E engine variants. Fuel Filter Interval: Recommended replacement every 20,000-30,000 miles or as specified in the manual. Air Filter Interval: Inspect regularly, replace as needed, typically around 30,000-50,000 miles based on operating...
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Hino 238 258LP 268 338 Series Complete Workshop Service Repair Manual 2014 2015
🏷️ Basic Information
Identification
Make:
Hino
Model:
238, 258LP, 268, 338 Series
Year:
2014, 2015
Codes
Manual Product Name:
Hino 238 258LP 268 338 Series Complete Workshop Service Repair Manual 2014 2015 PDF Download
👋 Introduction
Market Position
Segment:
Light-duty Commercial Trucks (Class 5-7)
Target Audience:
Hino truck owners, fleet maintenance personnel, independent repair shops, and automotive technicians specializing in commercial vehicles.
Competitive Analysis
Competitors:
Isuzu F-Series, Freightliner M2 Series, Kenworth T170/T270/T370, Peterbilt 330/337.
Key Features
Manual Benefit:
Provides comprehensive, step-by-step instructions for all repair and maintenance tasks, enabling efficient and accurate servicing.
Vehicle Reputation:
Hino trucks are known for their reliability, fuel efficiency, and durable powertrains, making them a popular choice for various commercial applications.
📋 Manual Details
Coverage Areas
Geographic Coverage:
Global (with region-specific variations potentially noted)
Vehicle Series Covered:
Hino 238, Hino 258LP, Hino 268, Hino 338
Page Count
Estimated Page Count:
Over 1000 pages (typical for comprehensive workshop manuals)
Manual Type
Type:
Complete Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Engine Mechanical, Fuel System, Lubrication System, Cooling System, Starting System, Ignition System (if applicable to diesel), Exhaust System, Turbocharging System, Emission Controls
Transmission:
Manual Transmission, Automatic Transmission (if equipped), Clutch, Drivetrain Components (Driveshafts, Differentials)
Brakes:
Brake System (Hydraulic, Air Brakes where applicable), Parking Brake, ABS System (if equipped)
Electrical:
Charging System, Starting System, Lighting System, Instruments and Gauges, Wiper and Washer System, Horn, Power Accessories, Fuses and Relays, Wiring Diagrams
Chassis:
Steering System, Suspension System (Front and Rear), Wheels and Tires, Frame and Body Mounting
Body:
Body Exterior (Panels, Doors, Hood, Bumpers), Body Interior (Trim, Seats, Upholstery), HVAC System (Heating, Ventilation, Air Conditioning), Safety Restraints (Seatbelts, Airbags if applicable)
Procedures Included
Maintenance:
Scheduled Maintenance, Fluid Changes, Filter Replacements, Lubrication Points, Inspections
Repair:
Component Removal and Installation, Overhaul Procedures, Component Reassembly
Troubleshooting:
Diagnostic Charts, Symptom-Based Troubleshooting, Fault Code Interpretation (if applicable via OBD)
Specifications:
Torque Specifications, Clearances, Dimensions, Electrical Values
Diagnostics:
On-Board Diagnostics (OBD) procedures, Diagnostic Trouble Code (DTC) explanations and clearing, Scan Tool usage guidance
Technical Depth
Depth:
Comprehensive: Covers everything from basic maintenance and fluid checks to complete engine and transmission rebuilds, intricate electrical system diagnostics, and body component repair.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Typically searchable text within the PDF for easy navigation and keyword finding.
Print Quality
Quality:
High resolution, suitable for printing individual pages or sections as needed.
Binding Type
Type:
N/A (Digital Download)
Paper Type
Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Model 1:
Hino J08E-TN (Turbocharged Inline 6-Cylinder Diesel)
Engine Displacement 1:
7.7 Liters (469 cubic inches)
Engine Hp 1:
Varies by model and configuration, typically ranging from 210-260 HP
Engine Torque 1:
Varies by model and configuration, typically ranging from 520-750 lb-ft
Fuel System:
Common Rail Direct Injection (CRDI), Turbocharged with Intercooler
Emission Controls 1:
Diesel Particulate Filter (DPF), Selective Catalytic Reduction (SCR) with Diesel Exhaust Fluid (DEF) injection, Exhaust Gas Recirculation (EGR).
Cooling System 1:
Pressurized, liquid-cooled system with a radiator, fan, and thermostat.
🔧 Transmission
Standard
Transmission Type Standard:
Allison 2000 Series (Automatic) is common in many configurations.
Optional
Transmission Type Optional:
Eaton Fuller (Manual) or other Allison models depending on specific chassis and GVWR.
Features
Transmission Cooling:
Often equipped with auxiliary transmission coolers for extended duty cycles.
Gear Ratios:
Specific gear ratios vary significantly by transmission model and application; the manual will detail these.
📐 Dimensions
Exterior
Wheelbase:
Highly variable based on configuration, typically ranging from 130 to 240 inches.
Gvwr Range:
25,500 lbs to 33,000 lbs (Class 5-7).
Weights
Curb Weight:
Varies significantly with body style and configuration, typically 10,000 - 15,000 lbs.
Payload Capacity:
Dependent on GVWR and curb weight, typically 10,000 - 20,000 lbs.
🛡️ Safety Features
Ratings
Crash Testing:
Commercial trucks are typically tested to specific FMVSS (Federal Motor Vehicle Safety Standards) rather than consumer NCAP ratings. The manual will cover relevant safety systems.
Active Features
ABS:
Anti-lock Braking System (ABS) is standard on most models.
Traction Control:
May be available or standard depending on configuration and year.
Passive Features
Seatbelts:
Three-point seatbelts for driver and passenger.
Airbags:
Driver airbag is standard. Passenger airbag availability may vary.
💡 Technology Features
Infotainment
Radio Options:
Basic AM/FM/CD/MP3 radios, with optional USB ports and Bluetooth connectivity available on some trims.
Driver Assistance
Dashboard Indicators:
Comprehensive warning lamps and indicators for engine, brakes, transmission, and emissions systems. Manual provides explanations.
Connectivity
Diagnostics Port:
OBD-II compliant diagnostic port for engine and chassis diagnostics.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000-15,000 miles or 6-12 months, depending on operating conditions. Consult the manual for exact intervals for specific J08E engine variants.
Fuel Filter Interval:
Recommended replacement every 20,000-30,000 miles or as specified in the manual.
Air Filter Interval:
Inspect regularly, replace as needed, typically around 30,000-50,000 miles based on operating environment.
Fluid Specifications
Engine Oil Type:
API CK-4 or CJ-4 rated, SAE 15W-40 or 10W-30 low-ash diesel engine oil (consult manual for exact specification and viscosity based on climate).
Engine Oil Capacity:
Approximately 16.5 US quarts (15.6 liters) for the J08E engine, but verify with the manual.
Coolant Type:
Heavy-duty Extended Life Coolant (ELC) or Hino's specified coolant, typically a P-HOAT formulation.
Transmission Fluid Type:
Depends on transmission type (e.g., Allison TES-295 for Allison automatics, specified gear oil for manuals). Consult manual for specific transmission.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid (for hydraulic systems). Air brake systems will have different specifications for air dryer desiccant and tank drains.
Known Issues
Common Issue 1:
DPF (Diesel Particulate Filter) regeneration issues or clogging, often related to short-haul or stop-and-go operation. Manual will detail troubleshooting and cleaning procedures.
Common Issue 2:
DEF (Diesel Exhaust Fluid) system faults or sensor issues, critical for meeting modern emissions standards. Manual will cover diagnosis and repair.
Common Issue 3:
EGR (Exhaust Gas Recirculation) system clogging or valve malfunction, leading to reduced performance and increased emissions. Manual will provide cleaning and replacement guidance.
📚 Vehicle History
Brand Heritage
Parent Company:
Hino Motors, Ltd. is a subsidiary of Toyota Motor Corporation.
Global Presence:
Hino is a leading global manufacturer of commercial vehicles with a strong presence in Asia, North America, and Europe.
Model Evolution
Previous Generations:
The Hino 300 Series (which these trucks are part of) has evolved significantly over the years, with continuous updates to emissions, safety, and powertrain technologies.
Production
Manufacturing Locations:
Hino trucks are manufactured globally, including significant production facilities in North America (e.g., West Virginia, USA) for the North American market.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific 'awards' are less common for individual truck models, Hino consistently receives high marks for reliability, fuel economy, and customer satisfaction in industry surveys (e.g., those conducted by commercial vehicle publications).
Ratings
Reliability Perception:
Hino trucks are generally regarded as highly reliable and durable, contributing to a lower total cost of ownership for fleet operators.
Certifications
Emissions Standards:
Designed to meet EPA (Environmental Protection Agency) and CARB (California Air Resources Board) emissions standards for the respective model years.
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