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Alfa Romeo 159 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Alfa Romeo Model: 159 Product Name: Alfa Romeo 159 Workshop Service Repair Manual 👋 Introduction Market Position Segment: Premium compact executive sedan and estate Designer Philosophy: Italian style, sporty handling, luxury appointments Competitive Analysis Key Competitors: BMW 3 Series, Audi A4, Mercedes-Benz C-Class, Volvo S60 Key Features Platform: GM Epsilon platform (shared with Opel Vectra C) Chassis Dynamics: Renowned for excellent ride and handling balance, especially with the Q4 AWD system Design Language: Distinctive Alfa Romeo 'Scudetto' grille, sharp lines, elegant profile 📋 Manual Details Coverage Areas Primary Coverage: Full workshop service and repair Regions Covered: Global (factory specifications) Page Count Estimated Page Count: Hundreds (as described as highly detailed with hundreds of photos and illustrations) Manual Type Type: Workshop Service Repair Manual Language Language: English (inferred from typical factory manuals and product description) Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete disassembly, assembly, diagnostics, repair of all engine variants Engine Management: Fuel injection, ignition, emissions control, ECU diagnostics Transmission Manual: Service, repair, and overhaul procedures Transmission Automatic: Service, repair, and overhaul procedures Drivetrain AWD: Q4 All-Wheel Drive system maintenance and repair Suspension: Front (double wishbone), Rear (multi-link), steering system, wheel alignment Brakes: Hydraulic system, ABS, EBD, brake pad/rotor replacement, caliper service Electrical System: Wiring diagrams, component testing, battery, charging system, lighting Body And Chassis: Body panel removal/installation, interior trim, glass, structural repair Climate Control: HVAC system service, refrigerant handling, diagnostics Safety Systems: Airbag system, seatbelts, pre-tensioners Procedures Included Maintenance: Oil changes, filter replacements, fluid checks, scheduled services Troubleshooting: Diagnostic procedures for common and uncommon faults Repair: Step-by-step instructions for all major components and systems Rebuilds: Complete engine and transmission rebuilds Diagnostics: Fault code interpretation, sensor testing, actuator checks Calibration: Component calibration procedures (e.g., sensors, steering angle) Technical Depth Depth Level: Factory-level detail, suitable for professional mechanics and advanced DIYers Detail Level: Comprehensive, covering complete disassembly to reassembly Documentation Style: Illustrated, step-by-step instructions 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text (typical for factory PDF manuals) Print Quality Printability: All pages printable Binding Type Binding: Digital (N/A for PDF download) Paper Type Paper Quality: N/A (digital format) Compatibility Operating Systems: Windows and Mac OS ⚙️ Engine Specifications Primary Engine Engine Options: 1.9 JTDm (16v), 2.4 JTDm (20v), 1.75 TBi, 2.2 JTS, 3.2 V6 JTS (GM-sourced) Performance Horsepower Range: 120 HP (1.9 JTDm) to 260 HP (3.2 V6 JTS) Torque Range: 280 Nm (1.9 JTDm) to 320 Nm (2.4 JTDm) and 300 Nm (1.75 TBi) Fuel System Injection Type: Common Rail Direct Injection (JTDm), Direct Injection (JTS, TBi) Turbocharging: Variable Geometry Turbocharger (VGT) on diesel engines and TBi Engine Code Examples 1.9 Jtdm 16V: 937A5.000, 939A1.000, 939A7.000 2.4 Jtdm 20V: 939A3.000 1.75 Tbi: 939B.000 2.2 Jts: 939A5.000 3.2 V6 Jts: 939X.000 🔧 Transmission Standard Transmission Type FWD: 6-speed manual Optional Transmission Type Auto: 6-speed automatic (Q-Tronic) Transmission Type AWD: 6-speed manual or 6-speed automatic (Q4 AWD) Features AWD System: Alfa Romeo Q4 permanent all-wheel drive with Torsen central differential Fluid Specs Manual Transmission Fluid Type: GL-4 SAE 75W-90 (check specific manual for exact spec) Automatic Transmission Fluid Type: Tutela AT Fluid (or equivalent DEXRON III/VI - consult manual for exact spec) 📐 Dimensions Exterior Length: Sedan: 4666 mm (183.7 in), Sportwagon: 4760 mm (187.4 in) Width: 1827 mm (71.9 in) Height: Sedan: 1417 mm (55.8 in), Sportwagon: 1497 mm (58.9 in) Weights Curb Weight Range: Approx. 1530 kg (3373 lbs) to 1800 kg (3968 lbs) depending on engine and drivetrain 🛡️ Safety Features Ratings Euro Ncap Rating: 5 Stars (2006) Active Features ABS: Standard Anti-lock Braking System Ebs: Standard Electronic Brakeforce Distribution Esp: Standard Electronic Stability Program with Hill Holder (Hill Start Assist) Passive Features Airbags: Front, side, and window airbags standard Seatbelts: Pre-tensioning seatbelts with load limiters 💡 Technology Features Infotainment Infotainment System: Blue & Me (Bluetooth connectivity, USB, voice control), optional navigation system Driver Assistance Cruise Control: Optional cruise control Parking Sensors: Optional front and rear parking sensors Connectivity Bluetooth: Standard or optional via Blue & Me system 🔧 Maintenance Service Intervals Oil Change Interval Petrol: 12,500 miles or 1 year (whichever comes first) Oil Change Interval Diesel: 12,500 miles or 1 year (whichever comes first), or based on DPF regeneration cycles Timing Belt Interval Petrol: 60,000 - 70,000 miles or 5 years (check specific engine) Timing Belt Interval Diesel: 70,000 - 80,000 miles or 5 years (check specific engine) Fluid Specifications Engine Oil Specification Petrol: Selenia Star Pure Energy 0W-30 or Selenia K P.E. 5W-40 (ACEA C3) Engine Oil Specification Diesel: Selenia WR Forward 0W-30 or Selenia Digitek Plus 0W-30 (ACEA C2/C3) Coolant Specification: Paraflu UP (OAT - Organic Acid Technology) - Blue color Brake Fluid Specification: DOT 4 (e.g., Tutela DOT 4) Known Issues Diesel Dpf Issues: Diesel Particulate Filter (DPF) clogging common with short-distance driving...
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Alfa Romeo 159 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Alfa Romeo
Model:
159
Product Name:
Alfa Romeo 159 Workshop Service Repair Manual
👋 Introduction
Market Position
Segment:
Premium compact executive sedan and estate
Designer Philosophy:
Italian style, sporty handling, luxury appointments
Competitive Analysis
Key Competitors:
BMW 3 Series, Audi A4, Mercedes-Benz C-Class, Volvo S60
Key Features
Platform:
GM Epsilon platform (shared with Opel Vectra C)
Chassis Dynamics:
Renowned for excellent ride and handling balance, especially with the Q4 AWD system
Design Language:
Distinctive Alfa Romeo 'Scudetto' grille, sharp lines, elegant profile
📋 Manual Details
Coverage Areas
Primary Coverage:
Full workshop service and repair
Regions Covered:
Global (factory specifications)
Page Count
Estimated Page Count:
Hundreds (as described as highly detailed with hundreds of photos and illustrations)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English (inferred from typical factory manuals and product description)
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete disassembly, assembly, diagnostics, repair of all engine variants
Engine Management:
Fuel injection, ignition, emissions control, ECU diagnostics
Transmission Manual:
Service, repair, and overhaul procedures
Transmission Automatic:
Service, repair, and overhaul procedures
Drivetrain AWD:
Q4 All-Wheel Drive system maintenance and repair
Suspension:
Front (double wishbone), Rear (multi-link), steering system, wheel alignment
Brakes:
Hydraulic system, ABS, EBD, brake pad/rotor replacement, caliper service
Electrical System:
Wiring diagrams, component testing, battery, charging system, lighting
Body And Chassis:
Body panel removal/installation, interior trim, glass, structural repair
Climate Control:
HVAC system service, refrigerant handling, diagnostics
Safety Systems:
Airbag system, seatbelts, pre-tensioners
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks, scheduled services
Troubleshooting:
Diagnostic procedures for common and uncommon faults
Repair:
Step-by-step instructions for all major components and systems
Rebuilds:
Complete engine and transmission rebuilds
Diagnostics:
Fault code interpretation, sensor testing, actuator checks
Calibration:
Component calibration procedures (e.g., sensors, steering angle)
Technical Depth
Depth Level:
Factory-level detail, suitable for professional mechanics and advanced DIYers
Detail Level:
Comprehensive, covering complete disassembly to reassembly
Documentation Style:
Illustrated, step-by-step instructions
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text (typical for factory PDF manuals)
Print Quality
Printability:
All pages printable
Binding Type
Binding:
Digital (N/A for PDF download)
Paper Type
Paper Quality:
N/A (digital format)
Compatibility
Operating Systems:
Windows and Mac OS
⚙️ Engine Specifications
Primary Engine
Engine Options:
1.9 JTDm (16v), 2.4 JTDm (20v), 1.75 TBi, 2.2 JTS, 3.2 V6 JTS (GM-sourced)
Performance
Horsepower Range:
120 HP (1.9 JTDm) to 260 HP (3.2 V6 JTS)
Torque Range:
280 Nm (1.9 JTDm) to 320 Nm (2.4 JTDm) and 300 Nm (1.75 TBi)
Fuel System
Injection Type:
Common Rail Direct Injection (JTDm), Direct Injection (JTS, TBi)
Turbocharging:
Variable Geometry Turbocharger (VGT) on diesel engines and TBi
Engine Code Examples
1.9 Jtdm 16V:
937A5.000, 939A1.000, 939A7.000
2.4 Jtdm 20V:
939A3.000
1.75 Tbi:
939B.000
2.2 Jts:
939A5.000
3.2 V6 Jts:
939X.000
🔧 Transmission
Standard
Transmission Type FWD:
6-speed manual
Optional
Transmission Type Auto:
6-speed automatic (Q-Tronic)
Transmission Type AWD:
6-speed manual or 6-speed automatic (Q4 AWD)
Features
AWD System:
Alfa Romeo Q4 permanent all-wheel drive with Torsen central differential
Fluid Specs
Manual Transmission Fluid Type:
GL-4 SAE 75W-90 (check specific manual for exact spec)
Automatic Transmission Fluid Type:
Tutela AT Fluid (or equivalent DEXRON III/VI - consult manual for exact spec)
📐 Dimensions
Exterior
Length:
Sedan: 4666 mm (183.7 in), Sportwagon: 4760 mm (187.4 in)
Width:
1827 mm (71.9 in)
Height:
Sedan: 1417 mm (55.8 in), Sportwagon: 1497 mm (58.9 in)
Weights
Curb Weight Range:
Approx. 1530 kg (3373 lbs) to 1800 kg (3968 lbs) depending on engine and drivetrain
🛡️ Safety Features
Ratings
Euro Ncap Rating:
5 Stars (2006)
Active Features
ABS:
Standard Anti-lock Braking System
Ebs:
Standard Electronic Brakeforce Distribution
Esp:
Standard Electronic Stability Program with Hill Holder (Hill Start Assist)
Passive Features
Airbags:
Front, side, and window airbags standard
Seatbelts:
Pre-tensioning seatbelts with load limiters
💡 Technology Features
Infotainment
Infotainment System:
Blue & Me (Bluetooth connectivity, USB, voice control), optional navigation system
Driver Assistance
Cruise Control:
Optional cruise control
Parking Sensors:
Optional front and rear parking sensors
Connectivity
Bluetooth:
Standard or optional via Blue & Me system
🔧 Maintenance
Service Intervals
Oil Change Interval Petrol:
12,500 miles or 1 year (whichever comes first)
Oil Change Interval Diesel:
12,500 miles or 1 year (whichever comes first), or based on DPF regeneration cycles
Timing Belt Interval Petrol:
60,000 - 70,000 miles or 5 years (check specific engine)
Timing Belt Interval Diesel:
70,000 - 80,000 miles or 5 years (check specific engine)
Fluid Specifications
Engine Oil Specification Petrol:
Selenia Star Pure Energy 0W-30 or Selenia K P.E. 5W-40 (ACEA C3)
Engine Oil Specification Diesel:
Selenia WR Forward 0W-30 or Selenia Digitek Plus 0W-30 (ACEA C2/C3)
Coolant Specification:
Paraflu UP (OAT - Organic Acid Technology) - Blue color
Brake Fluid Specification:
DOT 4 (e.g., Tutela DOT 4)
Known Issues
Diesel Dpf Issues:
Diesel Particulate Filter (DPF) clogging common with short-distance driving
Suspension Wear:
Front suspension components (e.g., wishbones, ball joints) can wear prematurely
Egr Valve Issues:
Exhaust Gas Recirculation (EGR) valve can become clogged or faulty on diesel models
Thermostat Failure:
Thermostat housing failure leading to coolant leaks or temperature regulation issues
Electrical Gremlins:
Various minor electrical issues can occur, often related to wiring or sensors
📚 Vehicle History
Brand Heritage
Brand Origin:
Founded in Milan, Italy in 1910, known for performance and sporty design
Model Evolution
Predecessor:
Alfa Romeo 156
Successor:
Alfa Romeo Giulia
Production
Production Years:
2005-2011
Manufacturing Plant:
Pomigliano d'Arco, Italy
🏆 Awards & Recognition
Recognitions
Design Award:
Often praised for its distinctive and elegant Italian design
Ratings
Crash Test Performance:
Excellent Euro NCAP 5-star safety rating
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