🏷️ Basic Information Identification Make: Alfa Romeo Model: 33 Codes Chassis Codes: Series 905, Series 907, Series 907E 👋 Introduction Market Position Market Segment: Compact family car, known for its distinctive boxer engines and sporty handling characteristics. Competitive Analysis Competitors: Competed against vehicles like the Volkswagen Golf, Ford Escort, Fiat Ritmo/ Strada, Renault 9/11, and Opel Kadett. Key Features Unique Selling Points: Unique boxer engine layout, distinctive Italian styling, sporty driving dynamics, practical hatchback body style. 📋 Manual Details Coverage Areas Manual Type: Workshop Manual / Service Manual / Repair Manual Language: English Format: Instant Download (Digital PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed overhaul procedures for Boxer engines (1.3L, 1.5L, 1.7L, 1.7 QV, 1.7 IE) including timing belts, valve adjustments, piston/cylinder, crankshaft, camshafts, cooling system, lubrication system. Fuel System: Carburetor (Weber, Solex) and Injection (Bosch LE2-Jetronic, Motronic) system diagnosis, repair, and tuning, fuel pump, injectors, fuel pressure regulation. Ignition System: Diagnosis and repair of electronic ignition systems, coil, distributor, ignition timing, spark plugs. Transmission: Manual gearbox (5-speed) overhaul, clutch replacement, synchromesh operation, differential, driveshafts. Suspension: Front MacPherson strut, rear trailing arm suspension, springs, shock absorbers, bushings, alignment specifications, ball joints, steering rack. Brakes: Hydraulic system, front discs, rear drums (or discs on later models), master cylinder, brake booster, ABS (if applicable), caliper and drum servicing, bleeding procedures. Electrical System: Wiring diagrams, component testing, starter motor, alternator, battery, lighting, fuses, relays, dashboard instruments, power windows, central locking. Bodywork And Chassis: Body panel repair, rust prevention, interior trim removal, door mechanisms, window regulators, seat adjustment, chassis identification. Procedures Included Maintenance: Scheduled maintenance tasks, oil changes, filter replacements, spark plug replacement, belt tensioning, brake pad replacement, fluid checks and changes. Troubleshooting: Diagnostic flowcharts for common running issues, electrical faults, cooling system problems, starting difficulties. Repair: Step-by-step repair instructions for all major mechanical and electrical components, including engine rebuilds, transmission overhauls, suspension and brake system repairs. Technical Specifications: Torque values, clearances, tolerances, fluid capacities, part numbers, diagnostic trouble codes (DTCs) where applicable. Technical Depth Depth: Comprehensive, covering everything from basic fluid checks and adjustments to full engine and transmission rebuilds, electrical system diagnostics, and bodywork repairs. 📊 Manual Specifications File Format File Format: PDF Searchability: Searchable text for quick information retrieval. Printability: Printable pages for hands-on workshop use. Image Quality: High-resolution diagrams and illustrations. ⚙️ Engine Specifications Primary Engine Engine Type: Naturally Aspirated Boxer (Flat) 4-cylinder Displacement Variants: 1.3L (1327 cc), 1.5L (1490 cc), 1.7L (1712 cc) Performance Horsepower Range: Approx. 75 HP to 105 HP depending on engine and tuning (e.g., 1.7 QV) Torque Range: Approx. 105 Nm to 140 Nm depending on engine variant. Fuel System Fuel Delivery: Carburetor (Weber 34 DCLS, Solex 32 DIDTA) or Fuel Injection (Bosch L-Jetronic variants) Cooling System Cooling Type: Liquid-cooled Lubrication Oil Capacity: Approx. 4.0 - 4.5 Litres (Varies by engine) 🔧 Transmission Standard Transmission Type: 5-speed Manual Optional Transmission Type: 3-speed Automatic (less common) Features Drive Layout: Front-wheel drive (FWD) Gearbox Oil Capacity: Approx. 2.0 Litres (Manual Transmission) 📐 Dimensions Exterior Body Styles: 3-door Hatchback, 5-door Hatchback, 3-door Estate/Wagon (33 Giardinetta) Length Approx: 3980 - 4140 mm Width Approx: 1670 - 1690 mm Height Approx: 1360 - 1430 mm Weights Curb Weight Approx: 950 - 1100 kg 🛡️ Safety Features Ratings Crash Test Era: Vehicle safety standards were less stringent than modern times; specific crash test ratings may not be readily available or comparable. Active Features Braking System: Front disc brakes, rear drum brakes standard; optional front/rear discs and ABS on some later models. Passive Features Seatbelts: Standard front seatbelts, often lap belts in rear on earlier models. Body Structure: Designed with a focus on driver and passenger protection within the standards of its time. 💡 Technology Features Infotainment Original System: Basic AM/FM radio, often with cassette player. Speaker systems were relatively simple. Upgrades Potential: The manual will provide wiring details to facilitate aftermarket head unit installation. Driver Assistance ABS: Optional Anti-lock Braking System (ABS) on higher trims or later models. Connectivity Original Connectivity: No advanced connectivity features like Bluetooth or USB were standard. 🔧 Maintenance Service Intervals Oil Change: Every 10,000 km or 12 months, whichever comes first. Timing Belt: Recommended replacement every 60,000 km or 4-5 years due to the interference nature of the boxer engine. Spark Plugs: Inspect every 20,000 km, replace as needed or every 40,000 km. Fluid Specifications Engine Oil Type: API SG, ACEA A2-96. Recommended Viscosity: 10W-40 or 15W-40 (depending on climate). Coolant Type: Ethylene glycol based antifreeze, 50% mix with distilled water. Brake Fluid Type: DOT 3 or DOT 4 Gearbox Oil Type: API GL-4 SAE 75W-90 or 80W-90 Known Issues Rust Susceptibility: Significant rust prone in wheel arches, sills, floor pans, and strut towers, especially in certain climates. Proactive rust prevention and repair are crucial. Cooling System: Potential for coolant leaks from hoses, water...
Front MacPherson strut, rear trailing arm suspension, springs, shock absorbers, bushings, alignment specifications, ball joints, steering rack.
Brakes:
Hydraulic system, front discs, rear drums (or discs on later models), master cylinder, brake booster, ABS (if applicable), caliper and drum servicing, bleeding procedures.
Electrical System:
Wiring diagrams, component testing, starter motor, alternator, battery, lighting, fuses, relays, dashboard instruments, power windows, central locking.
Bodywork And Chassis:
Body panel repair, rust prevention, interior trim removal, door mechanisms, window regulators, seat adjustment, chassis identification.
Procedures Included
Maintenance:
Scheduled maintenance tasks, oil changes, filter replacements, spark plug replacement, belt tensioning, brake pad replacement, fluid checks and changes.
Troubleshooting:
Diagnostic flowcharts for common running issues, electrical faults, cooling system problems, starting difficulties.
Repair:
Step-by-step repair instructions for all major mechanical and electrical components, including engine rebuilds, transmission overhauls, suspension and brake system repairs.
Technical Specifications:
Torque values, clearances, tolerances, fluid capacities, part numbers, diagnostic trouble codes (DTCs) where applicable.
Technical Depth
Depth:
Comprehensive, covering everything from basic fluid checks and adjustments to full engine and transmission rebuilds, electrical system diagnostics, and bodywork repairs.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Searchable text for quick information retrieval.
Printability:
Printable pages for hands-on workshop use.
Image Quality:
High-resolution diagrams and illustrations.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated Boxer (Flat) 4-cylinder
Displacement Variants:
1.3L (1327 cc), 1.5L (1490 cc), 1.7L (1712 cc)
Performance
Horsepower Range:
Approx. 75 HP to 105 HP depending on engine and tuning (e.g., 1.7 QV)
Torque Range:
Approx. 105 Nm to 140 Nm depending on engine variant.
Vehicle safety standards were less stringent than modern times; specific crash test ratings may not be readily available or comparable.
Active Features
Braking System:
Front disc brakes, rear drum brakes standard; optional front/rear discs and ABS on some later models.
Passive Features
Seatbelts:
Standard front seatbelts, often lap belts in rear on earlier models.
Body Structure:
Designed with a focus on driver and passenger protection within the standards of its time.
💡 Technology Features
Infotainment
Original System:
Basic AM/FM radio, often with cassette player. Speaker systems were relatively simple.
Upgrades Potential:
The manual will provide wiring details to facilitate aftermarket head unit installation.
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS) on higher trims or later models.
Connectivity
Original Connectivity:
No advanced connectivity features like Bluetooth or USB were standard.
🔧 Maintenance
Service Intervals
Oil Change:
Every 10,000 km or 12 months, whichever comes first.
Timing Belt:
Recommended replacement every 60,000 km or 4-5 years due to the interference nature of the boxer engine.
Spark Plugs:
Inspect every 20,000 km, replace as needed or every 40,000 km.
Fluid Specifications
Engine Oil Type:
API SG, ACEA A2-96. Recommended Viscosity: 10W-40 or 15W-40 (depending on climate).
Coolant Type:
Ethylene glycol based antifreeze, 50% mix with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4
Gearbox Oil Type:
API GL-4 SAE 75W-90 or 80W-90
Known Issues
Rust Susceptibility:
Significant rust prone in wheel arches, sills, floor pans, and strut towers, especially in certain climates. Proactive rust prevention and repair are crucial.
Cooling System:
Potential for coolant leaks from hoses, water pump, and radiator. Early detection and replacement of aged components are key.
Timing Belt Tensioner:
Failure of the tensioner can lead to premature belt wear or catastrophic engine damage. Regular inspection and replacement are vital.
Electrical Gremlins:
As with many Italian cars of this era, electrical connections can corrode, leading to intermittent issues with lights, indicators, or engine management. Attention to wiring harness integrity is important.
📚 Vehicle History
Brand Heritage
Alfa Romeo Legacy:
Alfa Romeo's rich history in performance cars and sporting sedans dating back to 1910.
Model Evolution
Predecessor:
Alfa Romeo Alfasud
Generations:
Series 905 (1983-1989), Series 907 (1989-1994, facelifted with improved aerodynamics and updated engines).
Production
Production Period:
1983 - 1994
Manufacturing Location:
Pomigliano d'Arco, Italy
🏆 Awards & Recognition
Recognitions
Automotive Press:
Generally praised for its driving dynamics and distinctive character by automotive journalists of its era.
Ratings
Reliability Perception:
Perceived reliability varied, often dependent on diligent maintenance and addressing common issues promptly. This manual is key to achieving good reliability.
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