Allis Chalmers Model 7080 Tractor Workshop Service Manual
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Basic Information Identification Make: Allis Chalmers Model: 7080 Tractor Model Variant: Standard Codes Engine Code Designation: D-21 Series II (Specific code may vary by build date) Introduction Market Position Target Audience: Professional technicians and experienced DIY mechanics. Competitive Analysis Value Proposition: Enables owners to perform maintenance and repairs themselves, saving on labor costs and providing deep technical knowledge. Key Features Content Source: Written by manufacturers (Allis Chalmers). Accuracy Completeness: Original workshop manual, original service manual, wiring diagrams, and bulletins for maximum accuracy. Usability: Easy to follow, practical repair instructions. Manual Details Coverage Areas Primary Coverage: Workshop Service and Repair Diagnostic Information: Troubleshooting charts and diagnostic flowcharts for identifying faults. Parts Information: While primarily a service manual, it often references part numbers for key components, aiding in identification. Page Count Estimated Page Count: Hundreds of pages (specific number not provided, but indicated as comprehensive) Manual Type Type: Workshop Service Manual, Repair Manual, Factory Service Manual Language Language: English Format Digital Format: PDF Download Manual Coverage Systems Covered Engine System: Detailed overhaul, repair, troubleshooting, and diagnostic procedures for the D-21 Series II engine. Transmission System: Repair and maintenance of the powershift transmission, including component identification and overhaul. Hydraulic System: Troubleshooting, repair, and maintenance of the tractor's hydraulic systems, including pumps, valves, and cylinders. Electrical System: Comprehensive wiring diagrams, troubleshooting guides, and component testing for the entire electrical system. Cooling System: Maintenance, repair, and diagnostics for the radiator, water pump, thermostat, and related components. Fuel System: Inspection, repair, and maintenance of the fuel injection system and related components. Chassis And Suspension: Procedures for steering, braking systems, and front axle assembly. Operator Station: Information pertaining to controls, instrumentation, and cab features relevant to maintenance and repair. Brake System: Maintenance and repair procedures for the tractor's braking system. Steering System: Information on the maintenance and repair of the power steering system. Pto System: Details on the operation, maintenance, and repair of the Power Take-Off (PTO) system. Front Axle And Drive: Service information for the front axle, including potential 4WD components if applicable to specific configurations. Procedures Included Routine Maintenance: Periodic maintenance charts, lubrication schedules, and fluid change procedures. Step By Step Repairs: Detailed, sequential instructions for dismantling, repairing, and reassembling various tractor components. Troubleshooting: Systematic diagnostic procedures and symptom-based troubleshooting for common and uncommon issues. Overhaul Procedures: Complete guidance for engine, transmission, and hydraulic system overhauls. Diagnostic Codes: While not explicitly stating electronic diagnostic codes (as common in modern vehicles), the manual provides systematic troubleshooting steps that function as diagnostics. Torque Specifications: Crucial torque specifications for various fasteners and component assemblies are included. Special Tool Identification: Identification and usage of specialized tools required for specific repair procedures. Technical Depth Depth: Professional Technician Level with adequate data for DIY mechanics. Rebuild Instructions: Detailed instructions for complete engine, transmission, and hydraulic system rebuilds. Manual Specifications File Format Format: PDF Print Quality Printability: Full Printable Zoom Capability: Yes (Zoom IN/OUT) Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinRAR Operating System Compatibility: All Versions of Windows & Mac Engine Specifications Primary Engine Engine Model: Allis-Chalmers 21000 Series II (D-21 Series II) Engine Type: Direct Injection, Turbocharged Diesel Displacement: 637 cu in (10.4 L) Performance Rated Horsepower: Approx. 140 PTO HP (Horsepower figures can vary based on specific configuration and testing). Torque Peak: Specific torque figures are detailed within the manual. Fuel System Injection System: American Bosch or Roosa Master injection pump. Fuel Type: Diesel Fuel Cooling System Cooling Type: Water Cooled Transmission Standard Transmission Type: Allis-Chalmers Power Director (24-speed forward, 8-speed reverse) or similar powershift transmission. Optional Optional Transmission: Not typically specified as a major variant, but specific gear ratios and configurations might exist. Features Gear Selection: Powershift capability for on-the-go gear changes within ranges. Fluid Specifications Transmission Fluid Type: Refer to manual for specific Allis-Chalmers hydraulic fluid or equivalent (e.g., UTTO). Dimensions Exterior Length: Specific dimensions are not provided in the product description, but are detailed in the manual. Wheelbase: Specific dimensions are not provided in the product description, but are detailed in the manual. Weights Operating Weight: Approximately 15,000 - 17,000 lbs (weight varies with configuration). Safety Features Ratings Safety Standards: Procedures align with tractor safety standards of the era; manual details safe operation and maintenance. Active Features Operator Presence System: Not typically featured in this generation of tractors, but PTO safety interlocks may be present and detailed. Passive Features Rollover Protection: ROPS (Roll-Over Protective Structure) may have been an option; manual will cover associated maintenance if applicable. Technology Features Infotainment Infotainment System: N/A (Tractor of this era primarily focused on core functionality; no modern infotainment systems. Driver Assistance Driver Assistance Features: N/A (Tractor of this era primarily focused on core functionality; no modern driver assistance features.) Connectivity Connectivity Options:...
D-21 Series II (Specific code may vary by build date)
Introduction
Market Position
Target Audience:
Professional technicians and experienced DIY mechanics.
Competitive Analysis
Value Proposition:
Enables owners to perform maintenance and repairs themselves, saving on labor costs and providing deep technical knowledge.
Key Features
Content Source:
Written by manufacturers (Allis Chalmers).
Accuracy Completeness:
Original workshop manual, original service manual, wiring diagrams, and bulletins for maximum accuracy.
Usability:
Easy to follow, practical repair instructions.
Manual Details
Coverage Areas
Primary Coverage:
Workshop Service and Repair
Diagnostic Information:
Troubleshooting charts and diagnostic flowcharts for identifying faults.
Parts Information:
While primarily a service manual, it often references part numbers for key components, aiding in identification.
Page Count
Estimated Page Count:
Hundreds of pages (specific number not provided, but indicated as comprehensive)
Manual Type
Type:
Workshop Service Manual, Repair Manual, Factory Service Manual
Language
Language:
English
Format
Digital Format:
PDF Download
Manual Coverage
Systems Covered
Engine System:
Detailed overhaul, repair, troubleshooting, and diagnostic procedures for the D-21 Series II engine.
Transmission System:
Repair and maintenance of the powershift transmission, including component identification and overhaul.
Hydraulic System:
Troubleshooting, repair, and maintenance of the tractor's hydraulic systems, including pumps, valves, and cylinders.
Electrical System:
Comprehensive wiring diagrams, troubleshooting guides, and component testing for the entire electrical system.
Cooling System:
Maintenance, repair, and diagnostics for the radiator, water pump, thermostat, and related components.
Fuel System:
Inspection, repair, and maintenance of the fuel injection system and related components.
Chassis And Suspension:
Procedures for steering, braking systems, and front axle assembly.
Operator Station:
Information pertaining to controls, instrumentation, and cab features relevant to maintenance and repair.
Brake System:
Maintenance and repair procedures for the tractor's braking system.
Steering System:
Information on the maintenance and repair of the power steering system.
Pto System:
Details on the operation, maintenance, and repair of the Power Take-Off (PTO) system.
Front Axle And Drive:
Service information for the front axle, including potential 4WD components if applicable to specific configurations.
Procedures Included
Routine Maintenance:
Periodic maintenance charts, lubrication schedules, and fluid change procedures.
Step By Step Repairs:
Detailed, sequential instructions for dismantling, repairing, and reassembling various tractor components.
Troubleshooting:
Systematic diagnostic procedures and symptom-based troubleshooting for common and uncommon issues.
Overhaul Procedures:
Complete guidance for engine, transmission, and hydraulic system overhauls.
Diagnostic Codes:
While not explicitly stating electronic diagnostic codes (as common in modern vehicles), the manual provides systematic troubleshooting steps that function as diagnostics.
Torque Specifications:
Crucial torque specifications for various fasteners and component assemblies are included.
Special Tool Identification:
Identification and usage of specialized tools required for specific repair procedures.
Technical Depth
Depth:
Professional Technician Level with adequate data for DIY mechanics.
Rebuild Instructions:
Detailed instructions for complete engine, transmission, and hydraulic system rebuilds.
Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Full Printable
Zoom Capability:
Yes (Zoom IN/OUT)
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinRAR
Operating System Compatibility:
All Versions of Windows & Mac
Engine Specifications
Primary Engine
Engine Model:
Allis-Chalmers 21000 Series II (D-21 Series II)
Engine Type:
Direct Injection, Turbocharged Diesel
Displacement:
637 cu in (10.4 L)
Performance
Rated Horsepower:
Approx. 140 PTO HP (Horsepower figures can vary based on specific configuration and testing).
Torque Peak:
Specific torque figures are detailed within the manual.
Fuel System
Injection System:
American Bosch or Roosa Master injection pump.
Fuel Type:
Diesel Fuel
Cooling System
Cooling Type:
Water Cooled
Transmission
Standard
Transmission Type:
Allis-Chalmers Power Director (24-speed forward, 8-speed reverse) or similar powershift transmission.
Optional
Optional Transmission:
Not typically specified as a major variant, but specific gear ratios and configurations might exist.
Features
Gear Selection:
Powershift capability for on-the-go gear changes within ranges.
Fluid Specifications
Transmission Fluid Type:
Refer to manual for specific Allis-Chalmers hydraulic fluid or equivalent (e.g., UTTO).
Dimensions
Exterior
Length:
Specific dimensions are not provided in the product description, but are detailed in the manual.
Wheelbase:
Specific dimensions are not provided in the product description, but are detailed in the manual.
Weights
Operating Weight:
Approximately 15,000 - 17,000 lbs (weight varies with configuration).
Safety Features
Ratings
Safety Standards:
Procedures align with tractor safety standards of the era; manual details safe operation and maintenance.
Active Features
Operator Presence System:
Not typically featured in this generation of tractors, but PTO safety interlocks may be present and detailed.
Passive Features
Rollover Protection:
ROPS (Roll-Over Protective Structure) may have been an option; manual will cover associated maintenance if applicable.
Technology Features
Infotainment
Infotainment System:
N/A (Tractor of this era primarily focused on core functionality; no modern infotainment systems.
Driver Assistance
Driver Assistance Features:
N/A (Tractor of this era primarily focused on core functionality; no modern driver assistance features.)
Connectivity
Connectivity Options:
N/A (Tractor of this era primarily focused on core functionality; no modern connectivity options.)
Maintenance
Service Intervals
Engine Oil Change Interval:
Refer to manual for specific hours, typically 250-500 hours depending on operating conditions.
Hydraulic Fluid Change Interval:
Refer to manual for specific hours, often based on operating hours and fluid condition.
Fluid Specifications
Engine Oil Type:
API CD or CE classification diesel engine oil (e.g., SAE 15W-40 or 10W-30 depending on temperature).
Coolant Type:
Ethylene Glycol based antifreeze with appropriate corrosion inhibitors (typically a 50/50 mix).
Hydraulic Fluid Specification:
Allis-Chalmers Hy-Tran Plus or equivalent Universal Tractor Transmission Oil (UTTO).
Known Issues
Common Wear Points:
Wear on clutch packs, hydraulic pump components, and turbocharger seals can occur with high hours. Manual provides guidance on inspection and repair.
Electrical Gremlins:
Older wiring harnesses can degrade; manual's wiring diagrams are crucial for diagnostics.
Vehicle History
Brand Heritage
Manufacturer Legacy:
Allis-Chalmers has a long-standing history in agricultural machinery, known for innovation and durability.
Model Evolution
Model Series:
Part of the larger Allis-Chalmers numbering system for their farm tractors, representing a significant horsepower class.
Production
Production Years:
Typically produced in the late 1970s and early 1980s.
Manufacturing Location:
Allis-Chalmers manufacturing facilities in the United States.
Awards & Recognition
Recognitions
Industry Recognition:
Allis-Chalmers tractors of this era were generally well-regarded for their power and efficiency in their class.
Ratings
Performance Ratings:
Details on specific performance benchmarks may be found in historical agricultural publications, but not directly in the service manual itself.
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