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1973 Mercedes W114 and W115 Service and Repair Manual

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Basic Information Identification Make: Mercedes-Benz Model: W114/W115 Year: 1973 Codes Chassis Code: W114/W115 Introduction Market Position Target Audience: Mercedes-Benz W114/W115 owners, independent repair shops, classic car enthusiasts, DIY mechanics. Segment...
Typ: Cars
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Art.-Nr: 165083
Stichworte: Mercedes W115
1973 Mercedes W114 and W115 Service and Repair Manual
Basic Information
Identification
Make: Mercedes-Benz
Model: W114/W115
Year: 1973
Codes
Chassis Code: W114/W115
Introduction
Market Position
Target Audience: Mercedes-Benz W114/W115 owners, independent repair shops, classic car enthusiasts, DIY mechanics.
Segment Positioning: Positioned as a premium mid-size sedan and coupe, bridging the gap between the smaller W115 and the larger S-Class (W108/W109).
Competitive Analysis
Value Proposition: Provides definitive, vehicle-specific information identical to what dealership technicians use, enabling accurate and efficient repair, maintenance, and diagnosis. Significantly more detailed and accurate than generic repair guides.
Key Features
Digital Advantage: Easy navigation, search functionality, ability to print specific sections, protection from physical wear and tear.
Content Detail: Complete A-Z coverage for all models and repairs, including detailed diagrams, illustrations, and wiring schematics.
Manual Details
Coverage Areas
Primary Coverage: Service, Repair, Maintenance, Diagnosis
Model Variants Covered: All W114 and W115 models
Page Count
Estimated Page Count: Varies by specific factory publication, but comprehensive digital versions typically offer equivalent detail to hundreds of printed pages.
Manual Type
Type: Factory Service and Repair Manual
Language
Language: English
Format
Format: PDF (Digital)
Manual Coverage
Systems Covered
Engine: Detailed diagnostics, overhaul, timing, fuel system, cooling, lubrication, ignition, starting, charging systems.
Transmission: Manual and automatic transmission service, overhaul, fluid specifications, adjustments, clutch service.
Brakes: Hydraulic system, calipers, drums, parking brake, fluid specifications, bleeding procedures.
Suspension Steering: Front and rear suspension components, steering gear, power steering, alignment specifications, wheel bearings.
Electrical: Complete wiring schematics, component testing, lighting, instrumentation, power distribution, starter, alternator.
Body Interior: Body panels, doors, windows, locks, seats, upholstery, glass, mirrors, climate control, wipers, washers.
Fuel Emission: Fuel delivery, carburetor/injection systems (model dependent), emission control systems, specifications.
Chassis And Body: Frame construction, body mounting, door mechanisms, hinges, latches, hood, trunk lid, windshield, rear glass, mirrors.
Climate Control: Heater core, ventilation system, blower motor, control linkages, and any optional air conditioning systems.
Fuel And Emission Control: Detailed coverage of fuel tanks, lines, pumps, filters, carburetors or early fuel injection systems, and emission control devices as mandated by regulations of the era.
Drive Axle And Differential: Service procedures for rear axle assembly, driveshaft, universal joints, and differential unit, including fluid types and capacities.
Procedures Included
Maintenance Schedule: Regular maintenance intervals, fluid changes, filter replacements, lubrication points.
Troubleshooting: Diagnostic flowcharts, common problem identification, symptom-based troubleshooting.
Repair Procedures: Step-by-step instructions for component removal, installation, and overhaul for all major systems.
Diagnostics: Detailed procedures for diagnosing electrical and mechanical faults.
Component Replacement: Detailed guides for replacing parts such as alternators, starters, fuel pumps, water pumps, radiator, exhaust components.
Adjustments: Carburetor idle speed and mixture, valve clearances, ignition timing, parking brake adjustment, clutch free play.
Technical Depth
Depth: Comprehensive, factory-level detail suitable for professional technicians and advanced DIY enthusiasts. Covers everything from basic maintenance to complete engine rebuilds and complex electrical diagnostics.
Specifications And Data: Includes torque specifications for critical fasteners, engine bearing clearances, piston ring gaps, valve lift, timing marks, and wheel alignment angles.
Manual Specifications
File Format
Compatibility: Windows (Vista, XP, ME, 98, NT, 2000) and Mac compatible.
File Requirements: Requires Adobe PDF Reader and Winzip (or equivalent extraction software).
Print Quality
Printability: All pages are printable; allows for enlarged image printing.
Binding Type
Binding: Digital (PDF) - No physical binding.
Paper Type
Digital Features: Searchable text, zoomable images, hyperlinked sections (if applicable to specific PDF creation).
Engine Specifications
Primary Engine
Engine Variants: Covers gasoline (e.g., M115, M114 inline-4 and inline-6) and diesel (e.g., OM615, OM616, OM617 inline-4 and inline-5) engines.
Performance
Engine Performance Details: Includes specifications for horsepower, torque, bore, stroke, compression ratios for various engine options.
Fuel System
Fuel System Coverage: Details on Solex, Zenith, or Bosch fuel injection systems (depending on specific model and market), fuel pumps, filters, and pressure specifications.
Engine Variants
Diesel Engine Details: OM615 (2.0L, 2.2L), OM616 (2.4L), OM617 (3.0L) naturally aspirated diesel engines, known for their durability and fuel efficiency.
Gasoline Engine Details: M115 (2.0L, 2.3L inline-4), M114 (2.5L inline-6), M110 (2.8L inline-6, introduced later) gasoline engines.
Transmission
Standard
Manual Transmission Options: Details for 4-speed and 5-speed manual transmissions common in W114/W115 models.
Optional
Automatic Transmission Options: Coverage for the Mercedes-Benz 3-speed automatic transmission (e.g., 720) with torque converter.
Features
Transmission Fluid Specs: Specific automatic transmission fluid (ATF) types and capacities, manual transmission gear oil specifications.
Gear Ratios: Manual and automatic transmission gear ratios are provided for different model configurations.
Dimensions
Exterior
Wheelbase: W114: 2800mm (110.2 in); W115: 2750mm (108.3 in)
Length: Approx. 4740 mm (186.6 in)
Width: Approx. 1750 mm (68.9 in)
Height: Approx. 1420 mm (55.9 in)
Weights
Curb Weight: Varies significantly by engine and equipment, typically ranging from 1300kg to 1500kg (2866 lbs to 3307 lbs).
Safety Features
Ratings
Safety Features Design: While formal crash ratings of the modern era are not applicable, the W114/W115 featured a robust safety cage, crumple zones, and safety glass.
Active Features
Active Safety Systems: Disc brakes on front wheels, optional power-assisted steering, safety-designed steering column.
Passive Features
Passive Safety Features: Laminated front windshield, side-impact protection beams in doors, padded dashboard and steering wheel hub.
Technology Features
Infotainment
Audio System: Factory provision for AM/FM radio and potentially cassette player. Manual covers their installation and basic troubleshooting.
Driver Assistance
Cruise Control: Optional cruise control systems were available; manual details their operation and service.
Connectivity
Connectivity Features: Not applicable in the modern sense. Focus is on mechanical and electrical systems.
Maintenance
Service Intervals
Oil Change Interval: Typically every 5,000 km (3,000 miles) or 6 months, depending on driving conditions. Check manual for exact specifications.
Tune Up Interval: Spark plugs, points, and condenser typically checked/replaced every 10,000-20,000 km (6,000-12,000 miles).
Fluid Specifications
Engine Oil Type: API SF/CD or SG/CD rated oils, viscosity dependent on climate (e.g., 10W-40, 20W-50). Consult manual for precise recommendations.
Coolant Type: Ethylene glycol-based antifreeze/coolant. Specific mix ratio and type detailed in manual.
Brake Fluid Type: DOT 3 or DOT 4 hydraulic brake fluid (specified by Mercedes-Benz).
Power Steering Fluid: Specific hydraulic fluid or ATF as per Mercedes-Benz specifications for power steering systems.
Known Issues
Common Wear Items: Brake system components (calipers, master cylinder), fuel system components (especially in older, unrestored vehicles), suspension bushings, exhaust systems, vacuum hoses.
Diesel Specific Issues: Glow plug system reliability, injector pump maintenance.
Electrical System Concerns: Aging wiring harnesses, corrosion in connectors, and the reliability of older electrical components (e.g., headlight relays, ignition modules).
Vehicle History
Brand Heritage
Mercedes Benz Legacy: Part of Mercedes-Benz's legacy of building durable, well-engineered, and luxurious vehicles. The W114/W115 was a successful model that brought Mercedes-Benz quality to a broader market segment.
Model Evolution
W114 W115 Development: Introduced in 1968, these models replaced the W110 'Fintail' series. The W114 designated the more powerful 6-cylinder models, while W115 designated the 4-cylinder and diesel variants. Both shared a common body shell design.
Chassis Design Influence: The W114/W115 chassis introduced a more modern unibody construction with an integrated subframe for the engine and front suspension, a departure from older body-on-frame designs.
Production
Production Period: 1968-1976
Awards & Recognition
Recognitions
Model Reputation: The W114/W115 is widely recognized for its build quality, reliability, and comfortable ride, establishing a strong reputation for Mercedes-Benz in its segment. Often referred to as the 'Stroke Eight'.
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